A kind of humidity-resisting solar cell backplate without adhesive and manufacture method thereof
Technical field
The present invention relates to field of photovoltaic power generation, particularly relate to a kind of solar energy backboard.
Background technology
The mankind's continual growth of demand to the energy, at present based on the situation of the traditional energy such as coal and oil by nothing
Method is able to persistently, and using regenerative resource is the unique channel solving the challenge of mankind's energy.Solar energy power generating is renewable
Most important one in the energy.Solar energy power generating is all being fallen over each other to develop in countries in the world, and formulates and implement photovoltaic generation
Layout.Global solar photovoltaic industry was at 5 years of the past, and the speed with more than 50% grows at top speed, it was predicted that following ten
Year by with more than 30% speed sustainable development.
Solar energy backboard is widely used in solaode (photovoltaic) assembly, is positioned at the back side of solar panel, to electricity
Pond sheet plays protection and supporting role, need to possess reliable insulating properties, water preventing ability and resistance to ag(e)ing.The resistance to long-term outdoor of fluorine plastic film
Ageing properties is excellent, is prepared solar cell backboard by a large amount of being used for.Backboard mainly includes weathering layer, structure enhancement layer and reflection
Layer three-decker, and the back board structure being typically used at present has TPT structure and TPE structure, wherein T refers to the Tedlar of E.I.Du Pont Company
Thin film, composition is that polyvinyl fluoride (PVF), P refer to polyethylene terephthalate (PET) thin film, and E refers to ethene-vinyl acetate tree
Fat (EVA) thin film, therefore, TPT structure refers to PVF thin film/PET film/PVF membrane structure, and TPE structure refers to PVF thin film/PET
Thin film/eva film structure, bonding with adhesive between three-layer thin-film.The backboard of TPT structure its typical production business is Europe
Isovolta company.The backboard of TPE structure is that the patented product of the Madico company of the U.S. is (see patent application W02004/
091901A2).At present, some companies Kynoar (PVDF) thin film is also had to substitute PVF thin film, it is provided that KPK structure and KPE
Structure, wherein K refers to PVDF thin film.(ethylene CTFE is altogether additionally to also have some U.S. and Japanese firm to attempt using ECTFE
Polymers), ETFE (ethylene tetrafluoroethylene copolymer) substitute PVF thin film or PVDF thin film as backboard weathering layer material.3M company
THV (hexafluoropropylene (HFP)/tetrafluoroethylene (TFE)-vinylidene) thin film is then used to do the weathering layer of solar cell backboard (see patent application
US2006/0280922A1), its structure is THV/PET/EVA.
Although using fluorine plastic film in traditional backboard, its ageing properties of resistance to long-term outdoor is excellent, but its structure strengthens
There is the biggest performance difference with fluorine plastic film and eva film in the PET film plastics that layer uses, causes interlayer to couple difficulty respectively
Spend big problem.Currently used adhesive for polyurethane or polyester adhesive carry out above-mentioned connection: first use adhesive by three-layered node
Structure is coated being combined, and then high temperature removal solvent makes adhesive reaction solidification obtain backboard.This production process time and effort consuming, and
And the organic solvent in adhesive pollutes the environment.It addition, PET film wet-heat resisting hydrolysis property is poor, make at long-term hygrothermal environment
Embrittlement can ftracture with middle, cause deterioration or the inefficacy of solar cell properties.
Isovolta company develops the polyamide 12(PA12 of 3 layers of melted coextrusion) backboard, is called for short AAA backboard (see specially
Profit application US2010/0059105A1).Although 3 layers of PA12 thin film couple good, eliminate the use of adhesive, and PA12 is thin
Film wet-heat resisting hydrolysis property is good so that the resistance to long-term hygrothermal environment of AAA backboard is aging.But AAA backboard resistance to ultra-vioket radiation performance
Difference, can ftracture during environment uses out of doors, causes deterioration or the inefficacy of solar cell properties in efflorescence.
Summary of the invention
Instant invention overcomes the deficiencies in the prior art, it is provided that one exempts from adhesive, interlayer couples well, production efficiency is high,
Environmental protection and the solar cell backboard of wet and heat ageing resistant, have very important meaning to solar energy industry.
For reaching above-mentioned purpose, the technical solution used in the present invention is: a kind of solar-electricity exempting from adhesive and wet-heat resisting
Pond backboard, including the weathering layer being combined successively, articulamentum, structure enhancement layer and reflecting layer.Described articulamentum is by silane coupler
Form with ethylene acrylate copolymer blending and modifying, described silane coupler and the weight part ratio of ethylene acrylate copolymer
Example is 0.05-5:100;Described structure enhancement layer is made up of polypropylene, modified polypropene or alloy, and described alloy is poly-third
Alkene and the alloy of engineering plastics, or be the alloy of modified polypropene and engineering plastics.
Preferably, the fusing point of described structure enhancement layer is more than 145 DEG C.
Preferably, the weight ratio of described silane coupler and ethylene acrylate copolymer is 0.1-4:100.
Preferably, described silane coupler is selected from γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane, γ-aminopropyl
Triethoxysilane, γ-aminopropyltrimethoxysilane, N-β (aminoethyl)-gamma-aminopropyl-triethoxy-silane, N-β
(aminoethyl)-γ-aminopropyltrimethoxysilane, N-β (aminoethyl)-γ-aminopropyltriethoxy dimethoxysilane, N-β
(aminoethyl)-γ-aminopropyltriethoxy diethoxy silane, phenylaminomethyl triethoxysilane, phenylaminomethyl trimethoxy
Silane, aminoethyl aminoethylaminopropyl trimethoxy silane, γ-r-chloropropyl trimethoxyl silane, vinyl trichlorosilane, ethylene
Ethyl triethoxy silicane alkane, γ-methacryloxypropyl trimethoxy silane, vinyltriacetoxy silane, γ-mercapto third
Base trimethoxy silane, and the one in gamma-mercaptopropyltriethoxysilane.
Further preferably, described silane coupler be γ-methacryloxypropyl trimethoxy silane or γ-(2,
3-epoxy the third oxygen) propyl trimethoxy silicane.
Preferably, described ethylene acrylate copolymer is the copolymer B of ethylene and at least one monomer A, or ethylene
The blend C mixed with arbitrary proportion with at least two monomer A, described monomer A are unsaturated selected from ethylene linkage unsaturated carboxylic acid, ethylene linkage
One in carboxylate and ethylene linkage unsaturated carboxylic acid anhydride, described copolymer B at least a kind of monomer A is acrylic acid, methyl-prop
Olefin(e) acid, acrylic acid C1-6Alkyl ester or methacrylic acid C1-6Alkyl ester;Described blend C a kind of monomer A be acrylic acid,
Methacrylic acid, acrylic acid C1-6Alkyl ester or methacrylic acid C1-6Alkyl ester.
It is further preferred that described ethylene acrylate copolymer is ethylene/methacrylic acid methyl terpolymer (EMA),
Or ethylene/butyl acrylate/copolymer-maleic anhydride (EBA).
Preferably, described polypropylene is in HOPP (homopolymerization PP), COPP and block copolymerization polypropylene
One or more.
Preferably, described modified polypropene is formed by described polypropylene and heat stabilizer blending and modifying, or by described poly-
Propylene, graft polypropylene and heat stabilizer blending and modifying form, or by polypropylene, inorganic filler and heat stabilizer blending and modifying
Form.
It is further preferred that described polypropylene gathers selected from HOPP (homopolymerization PP), COPP and block copolymerization
One or more in propylene.
It is further preferred that described modified polypropene is by the HOPP (homopolymerization PP) that weight ratio is 100:0.3
Form with heat stabilizer blending and modifying.
It is further preferred that described modified polypropene is by described polypropylene, heat stabilizer and inorganic filler blending and modifying
Become.Inorganic filler is in calcium carbonate, titanium dioxide, barium sulfate, Muscovitum, Talcum, Kaolin, glass microballoon and glass fibre
A kind of.
Preferably, described engineering plastics are polyamide, or are the combination of polyphenylene oxide and polystyrene.
It is further preferred that the alloy of described modified polypropene and engineering plastics is by HOPP (homopolymerization PP), Malaysia
Anhydride-grafted polypropylene, heat stabilizer and polyamide (PA) are blended and make.
It is further preferred that described modified polypropene and the alloy of engineering plastics are steady by HOPP (homopolymerization PP), heat
Determine agent, polyphenylene oxide (PPO) and polystyrene (PS) be blended make.
Preferably, the thickness proportion in described weathering layer, articulamentum, structure enhancement layer and reflecting layer is 4-40:10-50:40-
400:20-150。
It is further preferred that the thickness proportion in described weathering layer, articulamentum, structure enhancement layer and reflecting layer is 15-30:
10-50:150-300:20-150.
It is further preferred that the thickness proportion in described weathering layer, articulamentum, structure enhancement layer and reflecting layer is 15-30:
10-40:150-300:20-150.
Preferably, described weathering layer is fluorine material layer or inorganic material-modified fluorine material alloys layer.
Preferably, described weathering layer is polyvinyl fluoride (PVF) film or Kynoar (PVDF) film.
Preferably, described weathering layer is inorganic material-modified fluorine material alloys layer, described inorganic material-modified fluorine material
Material alloy-layer forms through inorganic material-modified after first being made fluorine material alloys by fluorine material.
It is further preferred that described fluorine material selected from polyvinyl fluoride, Kynoar, ethylene chlorotrifluoroethylene,
Ethylene tetrafluoroethylene copolymer, hexafluoropropylene (HFP)/tetrafluoroethylene (TFE)-vinylidene, fluorothene and the one of vinyl ether co-polymer or
Several.
It is further preferred that described inorganic material is M selected from structural formulaxNyInorganic matter in one or more, wherein M
Being silicon (Si), magnesium (Mg), titanium (Ti), zinc (Zn), aluminum (Al), molybdenum (Mo) or barium (Ba), N is oxygen (0), sulfur (S) or sulfate radical
(SO4), χ and y is respectively 1,2 or 3.Obviously, wherein Mx, Ny positive and negative charge mates.Especially, described inorganic material includes titanium dioxide
Silicon and titanium dioxide, or include silicon dioxide, titanium dioxide, aluminium sesquioxide and molybdenum sulfide, or include silicon dioxide, sulfur
Change zinc and titanium dioxide, or include titanium dioxide, zinc sulfide and barium sulfate.Further, described inorganic material accounts for described
10% the 40% of fluorine material alloys gross weight.
It is further preferred that described weathering layer is by Kynoar (PVDF), polymethyl methacrylate (PMMA) and two
Titanium oxide (TiO2) be blended form.
Preferably, described reflecting layer is polyethylene alloy layer.
It is further preferred that described reflecting layer is by polyethylene, containing ethylene segment (-CH2-CH2-) copolymer, uvioresistant
Line stabilization agent and inorganic white pigment blending and modifying form.
It is further preferred that described reflecting layer is by Low Density Polyethylene (LLDPE), ethylene and the copolymer of acetic acid
(EVA), uvioresistant stabilizer and titanium dioxide (TiO2) blending and modifying forms.
It is further preferred that described reflecting layer is by Low Density Polyethylene (LLDPE), ethylene propylene diene rubber (EPDM), resists
Ultra-violet stabilizer and titanium dioxide (TiO2) blending and modifying forms.
It is further preferred that described reflecting layer is by Low Density Polyethylene (LLDPE), ethylene/methacrylic acid methyl ester altogether
Polymers (EMA), uvioresistant stabilizer and titanium dioxide (TiO2) blending and modifying forms.
Preferably, also be provided with between described structure enhancement layer and reflecting layer described articulamentum, i.e. solar cell backboard by
Weathering layer, articulamentum, structure enhancement layer, articulamentum and reflecting layer composition compound successively.
The present invention also provides for the method that following two manufactures above-mentioned solar energy backboard.
Method one, comprises the steps:
(1) material in the material of weathering layer, the material of articulamentum, the material of structure enhancement layer and reflecting layer is the most extruded
Machine pelletize, obtains weathering layer plastic pellet, articulamentum plastic pellet, structure enhancement layer plastic pellet and reflecting layer plastic pellet standby
With;
(2) the weathering layer plastic pellet that step (1) prepared, articulamentum plastic pellet, structure enhancement layer plastic pellet and
Reflecting layer plastic pellet melts co-extrusion by extruder.
Method two, comprises the steps:
(1) the extruded machine pelletize respectively of the material in the material of articulamentum, the material of structure enhancement layer and reflecting layer, is connected
Connect a layer plastic pellet, structure enhancement layer plastic pellet and reflecting layer plastic pellet standby;
(2) articulamentum plastic pellet, structure enhancement layer plastic pellet and reflecting layer plastic pellet step (1) prepared leads to
Cross extruder and melt co-extrusion, and be coated on weathering layer.
The present invention solves defect present in background technology, has the advantages that
1. the solar cell backboard of the present invention, with silane coupler modified ethylene acrylate copolymer for connecting
Layer, on the one hand makes in its Rotating fields, replaces traditional PET to be possibly realized with polypropylene, because the structure of polypropylene material increases
Layer is more difficult by force connects weathering layer by adhesive, and the articulamentum of the present invention then can realize firmly coupling with polypropylene, and
And polypropylene also brings higher wet and heat ageing resistant performance for backboard;The most traditional adhesive is dispensed with, and uses molten
Prepared by the method melting co-extrusion, productivity ratio is improved, and beneficially environmental protection.
2. the thickness proportion in weathering layer, articulamentum, structure enhancement layer and reflecting layer controls at 4-40:10-50:40-400:
20-150, especially 15-30:10-50:150-300:20-150, or 15-30:10-40:150-300:20-150, interlayer is even
Connecing more firm, structure is more stable, can obtain optimal wet and heat ageing resistant performance simultaneously.
3. weathering layer selects fluorine material or inorganic material-modified fluorine material alloys layer, on the one hand has benefited from articulamentum
Performance, it is possible to guarantee is stably connected with structure enhancement layer, on the other hand can on the basis of the selection of structure enhancement layer is polyacrylic
Improve the weatherability of whole backboard further.
4. the articulamentum that the present invention improves can also be set between structure enhancement layer and reflecting layer so that the back of the body of five-layer structure
Plate is also completely without the use of adhesive, and production efficiency is greatly improved.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of embodiment of the present invention 1-2,4-6;
Fig. 2 is the structural representation of the embodiment of the present invention 3;
In figure: 2, weathering layer, the 4, first articulamentum, 6, structure enhancement layer, the 8, second articulamentum, 12, reflecting layer, 14, resistance to
Wait layer, the 16, first articulamentum, 18, structure enhancement layer, 22, reflecting layer.
Detailed description of the invention
Presently in connection with drawings and Examples, the present invention is further detailed explanation, and these accompanying drawings are the signal of simplification
Figure, illustrates the basic structure of the present invention the most in a schematic way, and therefore it only shows the composition relevant with the present invention.
Embodiment 1-2,4-6
As it is shown in figure 1, a kind of humidity-resisting solar cell backplate without adhesive, by the weathering layer 2 being combined successively, the
One articulamentum 4, structure enhancement layer the 6, second articulamentum 8 and reflecting layer 12 form.
Weathering layer 2 is Kynoar (PVDF) film, or inorganic material-modified fluorine material alloys layer.Inorganic material changes
The fluorine material alloys layer of property forms through inorganic material-modified after first being made fluorine material alloys by fluorine material, concrete, in embodiment
4, in 6, respectively by Kynoar (PVDF), polymethyl methacrylate (PMMA) and titanium dioxide (TiO2) be blended form.
First articulamentum 4 is formed by silane coupler and ethylene acrylate copolymer blending and modifying, silane coupler and
The weight ratio of ethylene acrylate copolymer is 0.05-5:100, is more specifically 0.1-4:100.
The fusing point of structure enhancement layer 6 is more than 145 DEG C, is made up of modified polypropene or alloy, and alloy is modified polypropene
Alloy with engineering plastics.Wherein, modified polypropene is formed by polypropylene and heat stabilizer blending and modifying, or by polypropylene,
Graft polypropylene and heat stabilizer blending and modifying form.Engineering plastics are polyamide, or polyphenylene oxide (PPO) and polystyrene
(PS).The alloy of modified polypropene and engineering plastics is specifically by HOPP (homopolymerization PP), maleic anhydride inoculated polypropylene, warm
Stabilizer and polyamide (PA) are blended and make, or by HOPP (homopolymerization PP), heat stabilizer, polyphenylene oxide (PPO) with gather
Styrene (PS) is blended and makes.
The material of the second articulamentum 8 can be identical with the first articulamentum 4, it is also possible to is ethylene propylene copolymer.
Reflecting layer 12 is polyethylene alloy layer.By polyethylene, containing ethylene segment (-CH2-CH2-) copolymer, uvioresistant
Stabilizer and inorganic white pigment blending and modifying form.More specifically, reflecting layer 12 is by Low Density Polyethylene (LLDPE), second
Copolymer (EVA), uvioresistant stabilizer and the titanium dioxide (TiO of alkene and acetic acid2) blending and modifying forms, or by low-density
Polyethylene (LLDPE), ethylene/methacrylic acid methyl terpolymer (EMA), uvioresistant stabilizer and titanium dioxide (TiO2) altogether
Mixed modification forms.
The thickness in weathering layer 2, first articulamentum 4 of backboard, structure enhancement layer the 6, second articulamentum 8 and reflecting layer 12 is respectively
For 15-30um, 10-30um, 250-350um, 10-30um, 20-80um.
Embodiment 3
As in figure 2 it is shown, a kind of humidity-resisting solar cell backplate without adhesive, with embodiment 1-2, the difference of 4-6
It is:
It is made up of weathering layer the 14, first articulamentum 16, structure enhancement layer 18 and the reflecting layer 22 being combined successively.
Weathering layer 14 is polyvinyl fluoride (PVF) film.
Structure enhancement layer 18 is made up of modified polypropene, and modified polypropene is total to by polypropylene, heat stabilizer and inorganic filler
Mixed modification forms.
Reflecting layer 22 is by Low Density Polyethylene (LLDPE), ethylene propylene diene rubber (EPDM), uvioresistant stabilizer and two
Titanium oxide (TiO2) blending and modifying forms.
The thickness in weathering layer the 14, first articulamentum 16, structure enhancement layer 18 and the reflecting layer 22 of backboard be respectively 25um,
40um、150um、150um。
The design parameter of embodiment 1-6 solar energy backboard is shown in Table 1.
A kind of manufacture method of the present invention, the method are described with the manufacture method of embodiment 1-3 solar energy backboard below
Comprise the steps:
The most extruded machine of material in the material of (1) first, second articulamentum, the material of structure enhancement layer and reflecting layer is made
Grain, obtains first, second articulamentum plastic pellet, structure enhancement layer plastic pellet and reflecting layer plastic pellet standby;Use this
The method of industry universal prepares standby as the fluorine film of weathering layer.
(2) first, second articulamentum plastic pellet, structure enhancement layer plastic pellet and reflecting layer step (1) prepared
Plastic pellet melts co-extrusion by extruder, and is coated on fluorine film.Melt extrude temperature at 180 DEG C-310 DEG C, preferably 220
℃-270℃。
The backboard of embodiment 3 does not has the second articulamentum, uses said method accordingly without the second articulamentum plastic pellet
Son.
The another kind of manufacture method of the present invention, the party are described with the manufacture method of embodiment 4-6 solar energy backboard below
Method comprises the steps:
(1) material of weathering layer, the material of first, second articulamentum, the material of structure enhancement layer and the material in reflecting layer
Extruded machine pelletize respectively, obtains weathering layer plastic pellet, first, second articulamentum plastic pellet, structure enhancement layer plastic pellet
Son and reflecting layer plastic pellet are standby;
(2) the weathering layer plastic pellet that step (1) prepared, first, second articulamentum plastic pellet, structure enhancement layer are moulded
Material particle and reflecting layer plastic pellet melt co-extrusion film forming by extruder.Melt extrude temperature at 180 DEG C-310 DEG C, preferably
220℃-270℃。
For proving weather resistance and the intensity of solar energy backboard of the present invention, it is carried out following determination experiment.And select
Take the backboard of a kind of FPE structure, the backboard of a kind of AAA structure and one even compared to the unused silane of backboard articulamentum of the present invention
The backboard that connection agent is modified, as a comparison.Wherein, comparative example 1:FPE backboard uses tradition pvdf membrane, PET film and EVA film to be coated with successively
Covering adhesive for polyurethane to be combined, high temperature is removed the mode of solvent cures and is prepared.Comparative example 2 uses three layers of PA12 to melt and is coextruded into
The method of film prepares.And the backboard of comparative example 3 uses the method with embodiment of the present invention 1-3 to prepare.Determination experiment includes: the most resistance to
Wait layer and the peel strength test (180 degree, the peeling rate of 0.2m/min) of structure enhancing interlayer, use ASTM D1876 standard
Method;2. QUV ultraviolet accelerated ageing test (UVA+UVB, 30kWh/m2), use IEC61215 standard method, measure outward appearance and
Xanthochromia;Outward appearance after 3.HAST high pressure accelerated weathering accelerator 96 hours aging (121 DEG C, 100% humidity), uses ASTM
D1868 standard method;The component power decay after hour 4.Damp-Heat3000 aging (85 DEG C, 85% humidity), employing
IEC61215 standard method.
The measurement result record of comparative example 1-3 and embodiment 1-6 is in table 2.
Table 1
|
Weathering layer (thickness) |
First articulamentum (thickness) |
Structure enhancement layer (thickness) |
Second articulamentum (thickness) |
Reflecting layer (thickness) |
Contrast
Example 1
(FPE) |
Pvdf membrane (25um) |
Adhesive for polyurethane (10um) |
Biaxial tension PET film (250um) |
Adhesive for polyurethane (10um) |
EVA film (50um) |
Contrast
Example 2 |
PA12(25um) |
\ |
PA12(250um) |
\ |
PA12(25um) |
Contrast
Example 3 |
Pvdf membrane (25um) |
100 parts of Elvaloy 1820 (25um) |
100 parts of homopolymerization PP and 0.3 part of Irganox 1010 are blended
(250um) |
100 parts of Elvaloy 1820(25um) |
50 parts of LLDPE, 50 parts of EVA, 10 parts of TiO2 and 0.5
Part Tinuvin 770 is blended (50um) |
Implement
Example 1 |
Pvdf membrane (25um) |
100 parts of Elvaloy 1820 and 0.5 part
Silane coupler Z-6030 is blended
(25um) |
100 parts of homopolymerization PP and 0.3 part of Irganox 1010 are blended
(250um) |
100 parts of Elvaloy 1820 and 0.5 part
Silane coupler Z-6030 is blended
(25um) |
50 parts of LLDPE, 50 parts of EVA, 10 parts of TiO2 and 0.5
Part Tinuvin 770 is blended (50um) |
Implement
Example 2 |
Pvdf membrane (25um) |
100 parts of Lotader 4210 and 0.5 part
Silane coupler Z-6030 is blended
(10um) |
100 parts of homopolymerization PP and 0.3 part of Irganox B225 are blended
(350um) |
100 parts of Lotader 4210 and 0.5 part
Silane coupler Z-6030 is blended
(10um) |
50 parts of LLDPE, 50 parts of EVA, 10 parts of TiO2 and 0.5
Part Tinuvin 770 is blended (20um) |
Implement
Example 3 |
PVF film (25um) |
100 parts of Elvaloy 1820 and 0.1 part
Silane coupler Z-6030 is blended
(40um) |
100 parts of copolymerization PP, 10 parts of TiO2 and 0.3 part of Irganox
B225 is blended (150um) |
\ |
50 parts of LLDPE, 50 parts of EPDM, 5 parts of TiO2 and 0.5
Part Tinuvin 770 is blended (150um) |
Implement
Example 4 |
80 parts of PVDF, 10 parts of PMMA
It is blended with 10 parts of TiO2
(25um) |
100 parts of Elvaloy 1820 and 1 part of silicon
Alkane coupling agent Z-6040 is blended (30um) |
60 parts of homopolymerization PP, 30 parts of PA6,10 parts of maleic anhydride grafting
PP and 0.3 part of Irganox B225 is blended (250um) |
100 parts of Elvaloy 1820 and 1 part of silicon
Alkane coupling agent Z-6040 is blended (30um) |
50 parts of LLDPE, 50 parts of EVA, 10 parts of TiO2 and 0.5
Part Tinuvin 770 is blended (50um) |
Implement
Example 5 |
Pvdf membrane (30um) |
100 parts of Elvaloy 1820 and 4 parts of silicon
Alkane coupling agent Z-6030 is blended (25um) |
50 parts of homopolymerization PP, 25 parts of PPO, 25 parts of PS and 0.5 part
Irganox B225 is blended (300um) |
100 parts of Elvaloy 1820 and 4 parts of silicon
Alkane coupling agent Z-6030 is blended (25um) |
50 parts of LLDPE, 50 parts of EVA, 10 parts of TiO2 and 0.5
Part Tinuvin 770 is blended (50um) |
Implement
Example 6 |
50 parts of PVDF, 30 parts of PMMA
It is blended with 20 parts of TiO2
(15um) |
100 parts of Elvaloy 1820 and 0.5 part
Silane coupler Z-6040 is blended
(25um) |
30 parts of homopolymerization PP, 60 parts of PA12,10 parts of maleic anhydrides connect
Branch PP and 0.3 part of Irganox B225 is blended (250um) |
100 parts of Elvaloy 1820 and 0.5 part
Silane coupler Z-6040 is blended
(25um) |
50 parts of LLDPE, 50 parts of Elvaloy 1820,10 parts
TiO2 and 0.5 part of Tinuvin 770 is blended (80um) |
It should be noted that in table 1: equivalent layer is multi-component, and between each component, ratio is weight ratio.
Elvaloy 1820 is ethylene/methacrylic acid methyl terpolymer (EMA), du pont company produce,
Lotader 4210 is ethylene/butyl acrylate/copolymer-maleic anhydride (EBA), Arkema of France produce, and silane is even
Connection agent Z-6030 and silane coupler Z-6040 is Dow corning company and produces.Irganox 1010、Irganox B225
It is respectively the heat stabilizer that BASF joint-stock company produces.The uvioresistant that Tinuvin 770 produces for BASF joint-stock company
Stabilizer.PA6 is polyamide 6 level, and by BASF, joint-stock company produces, the trade mark: Ultramid B33.PA12 is polyamide 12
Level, is produced by Ying Chuan company of Germany, trade mark Vestamid L2121.PPO, i.e. polyphenylene oxide, produce for Ruicheng blue star chemical company,
Trade mark LXR045.PS, i.e. polystyrene, produce for Taiwan Qi Mei company, trade mark Polyrex PG33.Comparative example 1 backboard is day
The FPE plate that Chinalco of this Japan produces, comparative example 2 is the AAA backboard of Isovolta company.It addition, maleic anhydride grafting is poly-
Polypropylene in propylene is HOPP.
Table 2
|
Weathering layer and structure strengthen the peel strength of interlayer
(N/cm) |
QUV ultraviolet accelerated ageing (30kWh/m2Outside)
See and xanthochromia |
HAST96 hour aging (121 DEG C, 100% humidity)
After outward appearance |
Group after Damp-Heat3000 hour aging (85 DEG C, 85% humidity)
Part power attenuation |
Comparative example 1
(FPE) |
5.1 |
Xanthochromia value 0.1 |
Brittle cracking |
23% |
Comparative example 2 |
Shell not open |
Surface checking, xanthochromia value 1.2 |
Unchanged |
15% |
Comparative example 3 |
1.2 |
Xanthochromia value 0.2 |
Unchanged |
8% |
Embodiment 1 |
4.8 |
Xanthochromia value 0.2 |
Unchanged |
4.5% |
Embodiment 2 |
5.7 |
Xanthochromia value 0.2 |
Unchanged |
4% |
Embodiment 3 |
3.1 |
Xanthochromia value 0.1 |
Unchanged |
4.5% |
Embodiment 4 |
5.2 |
Xanthochromia value 0.2 |
Unchanged |
4% |
Embodiment 5 |
4 |
Xanthochromia value 0.3 |
Unchanged |
7% |
Embodiment 6 |
7.2 |
Xanthochromia value 0.3 |
Unchanged |
5% |
From table 1, table 2, comparative example 3, the weatherability of embodiment 1-6 backboard has compared with the weatherability of comparative example 1-2 backboard
Significantly improve, it is seen that the structure enhancement layer of the present invention has the strongest superiority.The peel strength of embodiment 1-6 backboard is long-range
In comparative example 3, illustrate that articulamentum uses the silane coupler modified ethylene acrylate copolymer second relative to non-modified
For alkene acrylate copolymer, the peel strength raising to backboard has the biggest advantage.
It should be noted that embodiment 1-6 is only the several typical scenarios chosen from the present invention.Backboard of the present invention weather-proof
When the thickness proportion in layer, articulamentum, structure enhancement layer and reflecting layer controls within 4-40:10-50:40-400:20-150, enter
The measurement result of the above-mentioned experiment of row is superior to comparative example 1-3, especially at 15-30:10-50:150-300:20-150 or 15-30:
During 10-40:150-300:20-150 more preferably.Specifically repeat the most one by one.Backboard of the present invention, articulamentum silane coupler and
When the weight ratio of ethylene acrylate copolymer is in 0.05-5:100, even if not being the ratio of embodiment 1-6, carry out on
The measurement result stating experiment is also superior to comparative example 1-3, especially during 0.1-4:100 more preferably, repeats the most one by one.The present invention
Backboard, at weathering layer by Kynoar (PVDF), polymethyl methacrylate (PMMA) and titanium dioxide (TiO2) be blended and
Cheng Shi, Kynoar (PVDF), polymethyl methacrylate (PMMA) and titanium dioxide (TiO2As long as) weight ratio
At 50-90:5-50:5-30, the measurement result carrying out above-mentioned experiment is superior to comparative example 1-3, and wherein aforementioned proportion is 50-80:
During 10-30:10-20, result is more preferably, repeats the most one by one.Backboard of the present invention, at structure enhancement layer by the general side of the industry
When method is made up of polypropylene and heat stabilizer, or when being made up of polypropylene, heat stabilizer and inorganic filler, or by poly-third
When alkene, graft polypropylene, heat stabilizer and polyamide are made, or by polypropylene, heat stabilizer, polyphenylene oxide and polystyrene system
Cheng Shi, the measurement result carrying out above-mentioned experiment is superior to comparative example 1-3, is not limited to the component ratio of embodiment, the most another
One repeats.Backboard of the present invention, in reflecting layer by industry universal method by polyethylene, containing ethylene segment (-CH2-CH2-) copolymerization
When thing, uvioresistant stabilizer and inorganic white pigment are made, the measurement result carrying out above-mentioned experiment is superior to comparative example 1-3,
It is not limited to the component ratio of embodiment, repeats the most one by one.
It should be noted that the backboard of the present invention:
1., in weathering layer, fluorine material is selected from polyvinyl fluoride, Kynoar, ethylene chlorotrifluoroethylene, ethylene four
One or more of fluoride copolymers, hexafluoropropylene (HFP)/tetrafluoroethylene (TFE)-vinylidene, fluorothene and vinyl ether co-polymer, no
It is limited to the polyvinyl fluoride of embodiment, Kynoar.Inorganic material is M selected from structural formulaxNyInorganic matter in one or several
Kind, wherein M is silicon (Si), magnesium (Mg), titanium (Ti), zinc (Zn), aluminum (Al), molybdenum (Mo) or barium (Ba), N be oxygen (0), sulfur (S) or
Sulfate radical (SO4), χ and y is respectively 1,2 or 3.Obviously, wherein Mx, Ny positive and negative charge mates.Inorganic material is not limited to embodiment
Titanium dioxide.Weathering layer can use industry universal method to make.
2., in the first articulamentum, silane coupler is selected from γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane, γ-ammonia
Propyl-triethoxysilicane, γ-aminopropyltrimethoxysilane, N-β (aminoethyl)-gamma-aminopropyl-triethoxy-silane, N-
β (aminoethyl)-γ-aminopropyltrimethoxysilane, N-β (aminoethyl)-γ-aminopropyltriethoxy dimethoxysilane, N-β
(aminoethyl)-γ-aminopropyltriethoxy diethoxy silane, phenylaminomethyl triethoxysilane, phenylaminomethyl trimethoxy
Silane, aminoethyl aminoethylaminopropyl trimethoxy silane, γ-r-chloropropyl trimethoxyl silane, vinyl trichlorosilane, ethylene
Ethyl triethoxy silicane alkane, γ-methacryloxypropyl trimethoxy silane, vinyltriacetoxy silane, γ-mercapto third
Base trimethoxy silane, and the one in gamma-mercaptopropyltriethoxysilane, all can realize, the γ-first being not limited in embodiment
Base acryloxypropyl trimethoxy silane and γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane.
Ethylene acrylate copolymer is the copolymer B of ethylene and at least one monomer A, or ethylene and at least two list
The blend C that body A mixes with arbitrary proportion, described monomer A are selected from ethylene linkage unsaturated carboxylic acid, ethylene linkage esters of unsaturated carboxylic acids and ethylene linkage
One in unsaturated carboxylic acid anhydride, described copolymer B at least a kind of monomer A is acrylic acid, methacrylic acid, acrylic acid
C1-6Alkyl ester or methacrylic acid C1-6Alkyl ester;Described blend C a kind of monomer A be acrylic acid, methacrylic acid,
Acrylic acid C1-6Alkyl ester or methacrylic acid C1-6Alkyl ester, above all can realize the present invention, is not limited to ethylene, propylene in embodiment
Acid ester copolymer is ethylene/methacrylic acid methyl terpolymer (EMA), or the feelings of ethylene/butylacrylate copolymer (EBA)
Condition.
The blending and modifying of silane coupler and ethylene acrylate copolymer can use industry universal method to carry out.
3. structure enhancement layer, except the material of embodiment, it is also possible to be the conjunction of polypropylene or polypropylene and engineering plastics
Gold.When structure enhancement layer selects modified polypropene, modified polypropene can also is that addition heat stabilizer in polypropylene, ultraviolet are steady
Determine agent, toughener and inorganic filler blending and modifying to form.Inorganic filler is selected from calcium carbonate, titanium dioxide, barium sulfate, Muscovitum, cunning
One in stone, Kaolin, glass microballoon and glass fibre.
The preparation of modified polypropene, and the preparation of alloy all can use industry universal method.
4. in reflecting layer, containing ethylene segment (-CH2-CH2-) copolymer selected from ethylene-propylene copolymer, polyethylene-hexene
One or several in copolymer, ethylene-octene copolymer, ethylene-vinyl acetate copolymer and ethylene acrylate copolymer
Kind.Polyethylene, uvioresistant stabilizer and inorganic white pigment can be the respective material that the industry is general respectively, are not limited to reality
Execute example.
Reflecting layer may be used without industry universal method and makes.
Desirable embodiment according to the present invention is enlightenment above, and by above-mentioned description, related personnel is the most permissible
In the range of without departing from this invention technological thought, carry out various change and amendment.The technical scope of this invention
The content being not limited in description, it is necessary to determine technical scope according to right.