CN104358647A - Mechanical starter - Google Patents
Mechanical starter Download PDFInfo
- Publication number
- CN104358647A CN104358647A CN201410623837.1A CN201410623837A CN104358647A CN 104358647 A CN104358647 A CN 104358647A CN 201410623837 A CN201410623837 A CN 201410623837A CN 104358647 A CN104358647 A CN 104358647A
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- China
- Prior art keywords
- starter
- dish
- mechanical starter
- mechanical
- energy
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02N—STARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
- F02N5/00—Starting apparatus having mechanical power storage
- F02N5/02—Starting apparatus having mechanical power storage of spring type
Abstract
The invention discloses a mechanical starter. The starter comprises a turning mechanism, an energy-storing mechanism, a releasing mechanism and a clutch mechanism, wherein the turning mechanism comprises a turning rod, a turning interface, a turning shaft and a driving gear pair; the turning rod serves as a human power torque input mechanism to be adapted to and connected with the turning interface in an inserting way; the energy-storing mechanism comprises a dishing spring component and a main shaft; the releasing mechanism is used for adjusting a preparation energy-storing state or a start engine state of the mechanical starter; the clutch mechanism is used for controlling movement combination or disconnection of the mechanical starter and an engine. The mechanical starter is completely started by manual turning, is small in size, portable and high in independence, can be matched with other start ways to adapt to various fields, does not consume energy source, and does not cause pollution; due to the fact that the interior of the mechanical starter is made from an import material, the service life is long and the cost is low; due to the fact that the mechanical starter is provided with a self-locking device, personal injury is not caused, and meanwhile, the problem of electricity harmony or matching of the starter is considered.
Description
Technical field
The present invention relates to engine art, particularly a kind of mechanical starter.
Background technique
Along with the appearance of national Abgasgesetz, new state IV, state V motor also must occur like the mushrooms after rain, be widely used in commercial car, passenger car, ship electricity and generating unit, generator set etc., and the starter motor of motor is mostly electric starter or gas starter motor in the market, especially in mine, oil field, the local narrow limitation used such as chemical plant be very large.
Electric starter: when storage battery (storage battery) fault such as power shortage or short circuit, the motor just fail to start of coupling electric starter, affect very large by power supply, circuit, Environmental Conditions, and easily because aging circuit, water oil droplet are to control loop, cause short circuit or cause electrical spark, severe patient initiation fire etc., the protective housing of necessary design specialized;
Gas starter motor: be first source of the gas, the gas holder that one very large must be had, internal pressure is general all at more than 1.0MPa, easily explode again, leak gas, very high to the temperature of surrounding environment, humidity requirement, itself can not at will collide again, sealing requirements is also very high, and needs a complete set of annex, such as air feeding apparatus, solenoid valve, oil sprayer etc., take up room large, constantly inflate again, ensure that air pressure inside is in certain scope, need and the cooperation of other start modes, some special occasions can only be used in, the bus that such as volume is larger, ship machine etc.;
Electricity+gas new mode: along with the development of science and technology, people have invented the originate mode of electrical bond, so both defects are also integrated together accordingly, the place that commercial vehicle, this space of private car are little can not be used in, and generator set, generating unit are owing to being mostly be placed on hospital, fire-fighting, chemical plant, oil field, mine etc., very high for security requirement, require start when power-off at once, because source of the gas unstability exists, if can not start, the loss of personal property caused will be inestimable.
The information being disclosed in this background technique part is only intended to increase the understanding to general background of the present invention, and should not be regarded as admitting or imply in any form that this information structure has been prior art that persons skilled in the art are known.
Summary of the invention
The object of the present invention is to provide a kind of simple and reasonable mechanical starter, this mechanical starter moves to start by manpower dish completely, volume is lightly portable, independence is strong, can with other start modes coupling to adapt to various occasion, energy free consumption own, pollution-free, inner employing imported materials long service life, cost is low, carry self-locking device again, can not cause damage to the person, consider and collocation problem that is electric or starter motor simultaneously, devise electronic interlock again, there will not be apical tooth, instead drag phenomenon, particularly in fire-fighting, medical treatment, education, exclusive restaurant, electricity is required to local generating unit or the generator set such as high factory, safety in utilization is very high.
For achieving the above object, the invention provides mechanical starter, it is assembled on motor, for coiling or starting this motor, comprising: dish motivation structure, comprising: dish lever, dish mobile interface, dish moving axis and driving gear pair, described dish lever is as manpower torque input mechanism and the adaptive grafting of described dish mobile interface, for coiling described dish moving axis and driving gear pair, described driving gear pair for changing the rotation direction of manpower input torque, and limits the reversion of described dish moving axis; Stored energy mechanism, comprising: belleville spring group and main shaft, and wherein, the axial force that described driving gear pair converts to is compressed described belleville spring group and carried out energy storage; Spring potential energy converting and energy is become the Driving Torque of described main shaft by described belleville spring group again, to form the power driving engine revolution; Releasing mechanism, for regulating preparation energy storage state or the ato unit state of this mechanical starter; And clutch mechanism, the motion for controlling this mechanical starter and motor combines or throws off.
Preferably, in technique scheme, dish lever is crank shape, comprising: intermediate lever, and is arranged on these intermediate lever two ends and the inserted link that is parallel to each other of axis and rocking bar.
Preferably, in technique scheme, releasing mechanism comprises: starting lever and safety valve.
Preferably, in technique scheme, clutch mechanism comprises the actuation gear coordinated with the spiral chute of described main shaft.
Compared with prior art, the present invention has following beneficial effect: this mechanical starter moves to start by manpower dish completely, volume is lightly portable, independence is strong, can with other start modes coupling to adapt to various occasion, energy free consumption own, pollution-free, inner employing imported materials long service life, cost is low, carry self-locking device again, can not cause damage to the person, consider and collocation problem that is electric or starter motor simultaneously, devise electronic interlock again, there will not be apical tooth, instead drag phenomenon, particularly in fire-fighting, medical treatment, education, exclusive restaurant, electricity is required to local generating unit or the generator set such as high factory, safety in utilization is very high.
Accompanying drawing explanation
Fig. 1 is the perspective view of mechanical starter of the present invention.
Fig. 2 is the dish lever structural representation of mechanical starter of the present invention.
Fig. 3 is the sectional structure schematic diagram of mechanical starter of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail, but is to be understood that protection scope of the present invention not by the restriction of embodiment.
Clearly represent unless otherwise other, otherwise in whole specification and claims, term " comprise " or its conversion as " comprising " or " including " etc. by be understood to include the element of stating or constituent element, and do not get rid of other element or other constituent element.
As shown in Figure 1, be assembled on corresponding motor according to the mechanical starter of the specific embodiment of the invention, for coiling or starting this motor.The concrete structure of this mechanical starter comprises: dish motivation structure, stored energy mechanism, releasing mechanism and clutch mechanism, wherein, dish motivation structure is manpower input mechanism, for changing the rotation direction of manpower input torque, makes the axis of rotation meet the main-shaft axis direction of the disk spring energy-storage of stored energy mechanism.And stored energy mechanism is the main stored energy mechanism of mechanical starter, the belleville spring group of the axial force compressed energy-storage mechanism that aforementioned manpower input torque converts to, gets up energy storage; Again by the torque that this spring potential energy converting and energy becomes to be exported by the main shaft of stored energy mechanism, form the power driving engine revolution.Releasing mechanism is the operating mechanism of starter motor, makes mechanical starter be in state or the ato unit state of preparation energy storage.Clutch mechanism is the mechanism making the motion of starter motor and motor combine and throw off, when needs are piloted engine time, the rotation forces of main shaft it move to free wheel direction, realize and the engagement of flywheel ring gear; Otherwise when starter motor work completes, when motor starts active rotation, the rotation of engine flywheel flywheel driven actuation gear, makes it along axis oppositely movement, the engagement of out-of-gear simultaneously.This mechanical starter moves to start by manpower dish completely, volume lightly portable, independence strong, can with other start modes coupling to adapt to various occasion, particularly at fire-fighting, medical treatment, education, exclusive restaurant, generating unit electricity being required to the places such as high factory or generator set, safety in utilization is very high.
As shown in Figures 2 and 3, wherein, dish motivation structure is manpower input mechanism, comprising: dish lever 11, dish mobile interface 12, dish moving axis 13 and driving gear pair 14.Dish lever 11 be crank shape, comprising: intermediate lever, and is arranged on these intermediate lever two ends and the inserted link that is parallel to each other of axis and rocking bar, and wherein, inserted link and the adaptive grafting of dish mobile interface 12, rocking bar is used for grasping.Dish mobile interface 12 is as the interface of dish moving axis 13, and the inserted link insertion dish mobile interface 12 of dish lever 11, can utilize " lever " principle dish Moving plate moving axis 13 and driving gear pair 14, and dish moves up leicht fallen D/A.Driving gear pair 14, for changing the rotation direction of manpower input torque, makes the axis of rotation meet the main-shaft axis direction of the disk spring energy-storage of stored energy mechanism, makes simple operation comfortable; And can the reversion of confinement plate moving axis 13.Moving plate moving axis 13 and driving gear pair 14 is coiled by dish lever 11, make this mechanical starter energy high, starting torque is large, one man operation: the high-accuracy energy storage reed processed of inner employing imported materials, " lever " principle can be relied on, the special starting lever of single use, mechanical energy storage is inner to starter motor, pass through releasing rod more instantaneously by energy and entropy, be converted into the mechanical energy of motor, drive engine ring gear rotates, and then pilots engine, the perfect conversion realizing " mechanical energy-interior energy-mechanical energy ".
Stored energy mechanism is the main stored energy mechanism of mechanical starter, comprise: belleville spring group 21 and main shaft 22, wherein, aforementioned manpower input torque is turned the axial force changed into by driving gear pair 14 and compresses dish-shaped cluster spring 21, is got up by energy storage by belleville spring group 21; Again by the torque that the spring potential energy converting and energy of this belleville spring group 21 becomes to be exported by main shaft 22, form the power driving engine revolution.
Releasing mechanism is the operating mechanism of starter motor, and make mechanical starter be in state or the ato unit state of preparation energy storage, this releasing mechanism comprises: starting lever 31 and safety valve 32.Operator coils Moving plate moving axis 13 and driving gear pair 14 by dish lever 11, the belleville spring group 21 of mechanical starter is made to realize energy storage, pull out starting lever 31 simultaneously, and safety valve 32 is adjusted to energy storage position and releasing mechanism is in prepare the state of energy storage, in this condition, the rotation of main shaft 22 will be limited.When motor needs start time, operation starting lever 31, removes the restriction that main shaft rotates, and completes belleville spring and releases energy, main shaft Driving Torque, the engine startup that flywheel driven actuation gear rotates.
Clutch mechanism is the mechanism making the motion of starter motor and motor combine and throw off, comprise actuation gear, this actuation gear is by means of the spiral chute on starter motor main shaft 22, generation moves axially, when needs are piloted engine time, this actuation gear of the rotation forces of main shaft moves to free wheel direction, the engagement of realization and flywheel ring gear; Otherwise when starter motor work completes, when motor starts active rotation, the rotation of engine flywheel flywheel driven actuation gear, makes this actuation gear along axis oppositely movement, the engagement of out-of-gear simultaneously.
This mechanical starter also comprises electronic interlock mechanisms 4, if this mechanical starter and electric starter or other starter motors coupling use, so the lead-in wire of electronic interlock mechanisms 4 is connected with electric starter or other starter motors, the effect of interlocking safety can be played, avoid working simultaneously; If this mechanical starter starts merely, then do not fill electronic interlock mechanisms 4.This mechanical starter suitability is strong, be applicable to various complexity and the motor higher to Security: the design of this mechanical starter is independent, box can be carved again with electric starter, the perfection of gas starter motor, the new ant algorithms of composition mechanical type+electric starter and mechanical type+gas starter motor, except the applied environment of routine, particularly at generating unit and the generator unit in the places such as hospital, fire-fighting, oil field, chemical plant, colliery, Security improves greatly.In addition, in order to not produce interference to each other, starter motor devises electrical interlocks device, like this, would not occur situation about simultaneously starting with other starter motors of mechanical starter coupling, avoid the appearance of the phenomenons such as apical tooth, mill teeth, roll flute, the starter motor life-span improves greatly.
During work, first by the corresponding motor of this mechanical starter fit on, if want to coil motor, then depress starting lever 31, and safety valve 32 is adjusted to the dynamic position of dish, by dish lever 11 insertion dish mobile interface 12, up time dials moves; If want ato unit, then pull out starting lever 31, and safety valve 32 is adjusted to energy storage position, use dish lever 11 insertion dish mobile interface 12 up time dials moves, until see that watch window exposes the red shell fragment of two lattice, extracts dish lever, rapid pressure starting lever 31 can realize starting, release energy if want, inverted plate is moved, and sees green shell fragment.This mechanical starter takes into full account man-machine principle, simple to operate, Security is high: this starter motor is designed with safety valve, include " jiggering " and " energy storage " mark, there are prompting and warning effect, the energy of energy storage can the number of turns difference dynamic according to dish convert, distinguished by color by special viewing window, usually when there is 1-2 sheet redness spring, start-up energy demand can be met, when prompting dish is moving at any time arrives starting position, the safety valve designed in addition, when coiling dynamic position, energy storage bar can not move i.e. energy storage, during energy storage, the dynamic position of dish can not be adjusted to, the design of interlocking, ensure the Security of the person, if need to release energy, as long as inverted plate is moved, easily.
To sum up, this mechanical starter moves to start by manpower dish completely, volume is lightly portable, independence is strong, can with other start modes coupling to adapt to various occasion, energy free consumption own, pollution-free, inner employing imported materials long service life, cost is low, carry self-locking device again, can not cause damage to the person, consider and collocation problem that is electric or starter motor simultaneously, devise electronic interlock again, there will not be apical tooth, instead drag phenomenon, particularly in fire-fighting, medical treatment, education, exclusive restaurant, electricity is required to local generating unit or the generator set such as high factory, safety in utilization is very high.
The aforementioned description to concrete exemplary of the present invention is to illustrate and the object of illustration.These descriptions not want the present invention to be defined as disclosed precise forms, and obviously, according to above-mentioned instruction, can much change and change.The object selected exemplary embodiment and describe is to explain certain principles of the present invention and practical application thereof, thus those skilled in the art can be realized and utilize various different exemplary of the present invention and various different selection and change.Scope of the present invention is intended to limited by claims and equivalents thereof.
Claims (4)
1. a mechanical starter, it is assembled on motor, and for coiling or starting this motor, it is characterized in that, this mechanical starter comprises:
Dish motivation structure, comprise: dish lever, dish mobile interface, dish moving axis and driving gear pair, described dish lever is as manpower torque input mechanism and the adaptive grafting of described dish mobile interface, for coiling described dish moving axis and driving gear pair, described driving gear pair for changing the rotation direction of manpower input torque, and limits the reversion of described dish moving axis;
Stored energy mechanism, comprising: belleville spring group and main shaft, and wherein, the axial force that described driving gear pair converts to is compressed described belleville spring group and carried out energy storage; Spring potential energy converting and energy is become the Driving Torque of described main shaft by described belleville spring group again, to form the power driving engine revolution;
Releasing mechanism, for regulating preparation energy storage state or the ato unit state of this mechanical starter; And
Clutch mechanism, the motion for controlling this mechanical starter and motor combines or throws off.
2. mechanical starter according to claim 1, is characterized in that, described dish lever is crank shape, comprising: intermediate lever, and is arranged on these intermediate lever two ends and the inserted link that is parallel to each other of axis and rocking bar.
3. mechanical starter according to claim 1, is characterized in that, described releasing mechanism comprises: starting lever and safety valve.
4. mechanical starter according to claim 1, is characterized in that, described clutch mechanism comprises the actuation gear coordinated with the spiral chute of described main shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410623837.1A CN104358647A (en) | 2014-11-07 | 2014-11-07 | Mechanical starter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410623837.1A CN104358647A (en) | 2014-11-07 | 2014-11-07 | Mechanical starter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104358647A true CN104358647A (en) | 2015-02-18 |
Family
ID=52525943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410623837.1A Pending CN104358647A (en) | 2014-11-07 | 2014-11-07 | Mechanical starter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104358647A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108150331A (en) * | 2018-01-18 | 2018-06-12 | 重庆双奥机械制造有限公司 | The method of Liang Tai and two or more mechanical starter synchronous initiation large-duty engine |
| CN110410255A (en) * | 2019-07-30 | 2019-11-05 | 重庆双奥机械制造有限公司 | Spring motor and method for inspecting with inspection function |
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| CN2046932U (en) * | 1989-01-25 | 1989-11-01 | 吕鸣宪 | Automobile effort saving crank |
| CN1181127A (en) * | 1995-02-22 | 1998-05-06 | 彭塞姆有限公司 | Mechanical starter motor |
| CN2293656Y (en) * | 1996-10-26 | 1998-10-07 | 孙敦善 | Spring starter for internal combustion engine |
| CN2337326Y (en) * | 1998-06-12 | 1999-09-08 | 李延雨 | Booster starting device for internal combustion engine |
| CN2522640Y (en) * | 2001-11-20 | 2002-11-27 | 魏贻方 | Diesel engine starting apparatus for agricultural vehicle |
| CN2670620Y (en) * | 2003-12-19 | 2005-01-12 | 刘保印 | Mainspring diesel engine starter |
| CN2851625Y (en) * | 2005-10-31 | 2006-12-27 | 卢能晓 | Energy storage type diesel engine starting device |
| CN200958450Y (en) * | 2006-08-23 | 2007-10-10 | 朱达安 | Energy-storage device of hand starter |
| CN101307743A (en) * | 2008-06-03 | 2008-11-19 | 陆明 | Diesel shaking-free starter |
| CN204175492U (en) * | 2014-11-07 | 2015-02-25 | 广西玉柴机器股份有限公司 | Mechanical starter |
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2014
- 2014-11-07 CN CN201410623837.1A patent/CN104358647A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2046932U (en) * | 1989-01-25 | 1989-11-01 | 吕鸣宪 | Automobile effort saving crank |
| CN1181127A (en) * | 1995-02-22 | 1998-05-06 | 彭塞姆有限公司 | Mechanical starter motor |
| CN2293656Y (en) * | 1996-10-26 | 1998-10-07 | 孙敦善 | Spring starter for internal combustion engine |
| CN2337326Y (en) * | 1998-06-12 | 1999-09-08 | 李延雨 | Booster starting device for internal combustion engine |
| CN2522640Y (en) * | 2001-11-20 | 2002-11-27 | 魏贻方 | Diesel engine starting apparatus for agricultural vehicle |
| CN2670620Y (en) * | 2003-12-19 | 2005-01-12 | 刘保印 | Mainspring diesel engine starter |
| CN2851625Y (en) * | 2005-10-31 | 2006-12-27 | 卢能晓 | Energy storage type diesel engine starting device |
| CN200958450Y (en) * | 2006-08-23 | 2007-10-10 | 朱达安 | Energy-storage device of hand starter |
| CN101307743A (en) * | 2008-06-03 | 2008-11-19 | 陆明 | Diesel shaking-free starter |
| CN204175492U (en) * | 2014-11-07 | 2015-02-25 | 广西玉柴机器股份有限公司 | Mechanical starter |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108150331A (en) * | 2018-01-18 | 2018-06-12 | 重庆双奥机械制造有限公司 | The method of Liang Tai and two or more mechanical starter synchronous initiation large-duty engine |
| CN108150331B (en) * | 2018-01-18 | 2020-04-03 | 重庆双奥机械制造有限公司 | Method for synchronously starting large-displacement engine by two or more mechanical starters |
| CN110410255A (en) * | 2019-07-30 | 2019-11-05 | 重庆双奥机械制造有限公司 | Spring motor and method for inspecting with inspection function |
| CN110410255B (en) * | 2019-07-30 | 2021-03-16 | 重庆双奥机械制造有限公司 | Spring motor with inspection function and inspection method |
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Application publication date: 20150218 |