A kind of Deruster for metal and preparation method thereof
Technical field
The present invention relates to field of metal surface treatment technology, particularly to a kind of Deruster for metal and preparation method thereof.
Background technology
Getting rusty is a kind of chemical reaction, is substantially the oxidation reaction of metal.Modal phenomenon of getting rusty is that ironwork exposes for a long time
There occurs oxidation reaction in atmosphere with oxygen, or become oxide by the oxygen element erosion in water.
Ferrous materials is carrying out spraying, before the operation such as plating, and its surface all must process, to remove in the course of processing
The oxide skin that surface produces.
Method currently for metal material and surface of metal product degreasing and rust removal has two kinds substantially, and traditional method is manually to remove
Rust, specifically utilizes and manually carries out the washing of greasy dirt and eliminate rust by the mode of metallic brush wiper, and not only labor intensity is big,
Also need to a large amount of manpower and materials, simultaneously inefficiency, and the rust dirt caused that eliminates rust flies upward everywhere, and environment is caused pollution.
Another method is chemical derusting, and chemical derusting is also known as acid pickling and rust removing, mainly by solution and its table of the chemical substances such as acid
The oxide generation chemical reaction in face, generates solvable or insoluble slaine, thus reaches the purpose of rust cleaning.Various effectively
Degreasing and rust removal technology is the most widely used, generally uses strong acid and strong base rust cleaning oil removing, and the method needs special place,
Cleaning trouble, speed is relatively slow, and efficiency is low, should be noted that protection personal security when cleaning, meeting in cleaning process simultaneously simultaneously
Produce acid mist, affect environment and personnel health, and the metal surface after processing can be produced after staying for some time in an atmosphere
Raw secondary oxidation corrosion, therefore can only play temporary corrosion inhibition.
The patent of Application No. 201110328601.1 discloses a kind of rust-removing agent, its component include oxalic acid, triethanolamine,
Phosphoric acid, hydrochloric acid, fatty alcohol-polyoxyethylene ether, hexamethylenetetramine and water, its rust cleaning speed is relatively slow, and rust cleaning required time is long,
And the metal secondary corrosion time is short after Chu Xiu, eliminate rust poor effect.
Summary of the invention
The invention aims to overcome above the deficiencies in the prior art and provide that a kind of rust cleaning speed is fast, the rust cleaning time is short, and
And Deruster for metal of metal secondary corrosion time length and preparation method thereof after rust cleaning.
A kind of Deruster for metal of the present invention is made up of the component of following mass fraction: dodecyl sodium sulfate 1-5 part, triethylamine alcohol
2-5 part, polyoxyethylene lauryl ether 2-4 part, zinc dihydrogen phosphate 2-10 part, magnesium chloride 2-4 part, sodium silicate 3-8 part, phosphatase 11 0-20
Part, Copper hydrate 2-8 part, nickel nitrate 1-3 part, activated carbon 5-8 part, deionized water 40-55 part.
Preferably, a kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 2-4 part, triethylamine
Alcohol 3-4 part, polyoxyethylene lauryl ether 3-4 part, zinc dihydrogen phosphate 4-8 part, magnesium chloride 3-4 part, sodium silicate 3-6 part, phosphorus
Acid 12-18 part, Copper hydrate 3-7 part, nickel nitrate 2-3 part, activated carbon 6-7 part, deionized water 45-50 part.
It is furthermore preferred that a kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 3 parts, triethylamine
Alcohol 3 parts, polyoxyethylene lauryl ether 4 parts, zinc dihydrogen phosphate 6 parts, 4 parts of magnesium chloride, sodium silicate 5 parts, phosphatase 11 5 parts,
Copper hydrate 6 parts, nickel nitrate 2 parts, activated carbon 7 parts, deionized water 48 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water be heated to 40-55 DEG C, be subsequently adding dodecyl sodium sulfate,
Stir 5-10 minute;
B, continue to be heated to 70-80 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 10-15 minute;
C, add remaining each component, continue stirring 15-25 minute to being completely dissolved and i.e. obtain Deruster for metal.
Preferably, first deionized water is heated to 55 DEG C described in step a.
Preferably, the addition dodecyl sodium sulfate described in step a, stirs 8 minutes.
Preferably, continuing described in step b is heated to 75 DEG C.
Preferably, the addition polyoxyethylene lauryl ether described in step b, stirs 12 minutes.
Preferably, the continuation described in step c stirs 20 minutes to being completely dissolved.
Beneficial effect:
Rust remover prepared by the present invention can remove metal surface rusty stain within a short period of time completely, ensure that gold after rust cleaning simultaneously
Genus can use the longer time no longer to get rusty, and after rust cleaning, metal surface is not only without rusty stain, and shows light.
The Deruster for metal that the present invention provides is compared with the rust removing solution of prior art, specific as follows:
1, the rust cleaning time of Deruster for metal prepared by the present invention is 5-10 minute, and the about 15 minutes rust cleaning time of existing rust removing solution,
The metal secondary corrosion time of Deruster for metal prepared by the use present invention is long, within 2-3 disposed within month, has no obvious iron mold, and makes
It is about 20 days with the metal secondary corrosion time of existing rust removing solution.
2, the rust remover rust cleaning speed that prepared by the present invention is fast, an operation can complete rust cleaning, and it is 5-10 that surface processes required time
Minute, reduce labor intensity, improve work efficiency.
3, the rust remover compound method that prepared by the present invention is simple, low in raw material price, low cost.
4, rust remover prepared by the present invention is while reducing cost, can effectively suppress acid mist, improve surface treatment quality, clearly
The metal surface washed out is in light silvery white metallic luster.
Detailed description of the invention
Embodiment 1
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 1 part, triethylamine alcohol 2 part, month
Cinnamic alcohol polyoxyethylene ether 2 parts, zinc dihydrogen phosphate 2 parts, 2 parts of magnesium chloride, sodium silicate 3 parts, phosphatase 11 0 part, Copper hydrate 2
Part, nickel nitrate 1 part, activated carbon 5 parts, deionized water 40 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 40 DEG C, is subsequently adding dodecyl sodium sulfate, stirs
Mix 5 minutes;
B, continue to be heated to 70 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 10 minutes;
C, add remaining each component, continue stirring 15 minutes to being completely dissolved and i.e. obtain Deruster for metal.
Embodiment 2
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 5 parts, triethylamine alcohol 5 part, month
Cinnamic alcohol polyoxyethylene ether 4 parts, zinc dihydrogen phosphate 10 parts, 4 parts of magnesium chloride, sodium silicate 8 parts, phosphoric acid 20 parts, Copper hydrate
8 parts, nickel nitrate 3 parts, activated carbon 8 parts, deionized water 55 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 45 DEG C, is subsequently adding dodecyl sodium sulfate, stirs
Mix 6 minutes;
B, continue to be heated to 72 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 11 minutes;
C, add remaining each component, continue stirring 18 minutes to being completely dissolved and i.e. obtain Deruster for metal.
Embodiment 3
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 2 parts, triethylamine alcohol 3 part, month
Cinnamic alcohol polyoxyethylene ether 3 parts, zinc dihydrogen phosphate 4 parts, 3 parts of magnesium chloride, sodium silicate 3 parts, phosphatase 11 2 parts, Copper hydrate 3
Part, nickel nitrate 2 parts, activated carbon 6 parts, deionized water 45 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 50 DEG C, is subsequently adding dodecyl sodium sulfate, stirs
Mix 9 minutes;
B, continue to be heated to 78 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 14 minutes;
C, add remaining each component, continue stirring 22 minutes to being completely dissolved and i.e. obtain Deruster for metal.
Embodiment 4
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 4 parts, triethylamine alcohol 4 part, month
Cinnamic alcohol polyoxyethylene ether 4 parts, zinc dihydrogen phosphate 8 parts, 4 parts of magnesium chloride, sodium silicate 6 parts, phosphatase 11 8 parts, Copper hydrate 7
Part, nickel nitrate 3 parts, activated carbon 7 parts, deionized water 50 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 55 DEG C, is subsequently adding dodecyl sodium sulfate, stirs
Mix 10 minutes;
B, continue to be heated to 80 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 15 minutes;
C, add remaining each component, continue stirring 25 minutes to being completely dissolved and i.e. obtain Deruster for metal.
Embodiment 5
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 3 parts, triethylamine alcohol 3 part, month
Cinnamic alcohol polyoxyethylene ether 4 parts, zinc dihydrogen phosphate 6 parts, 4 parts of magnesium chloride, sodium silicate 5 parts, phosphatase 11 5 parts, Copper hydrate 6
Part, nickel nitrate 2 parts, activated carbon 7 parts, deionized water 48 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 55 DEG C, is subsequently adding dodecyl sodium sulfate, stirs
Mix 8 minutes;
B, continue to be heated to 75 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 12 minutes;
C, add remaining each component, continue stirring 20 minutes to being completely dissolved and i.e. obtain Deruster for metal.
Embodiment 6
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 4 parts, triethylamine alcohol 4 part, month
Cinnamic alcohol polyoxyethylene ether 4 parts, zinc dihydrogen phosphate 6 parts, 4 parts of magnesium chloride, sodium silicate 5 parts, phosphatase 11 5 parts, Copper hydrate 6
Part, nickel nitrate 2 parts, activated carbon 7 parts, deionized water 50 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 50 DEG C, is subsequently adding dodecyl sodium sulfate, stirs
Mix 8 minutes;
B, continue to be heated to 75 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 12 minutes;
C, add remaining each component, continue stirring 22 minutes to being completely dissolved and i.e. obtain Deruster for metal.
The Deruster for metal prepared by above-described embodiment detects, and detection is carried out according to national standard, after testing damp heat test knot
The most qualified, salt water immersion test result is qualified, and corrosion testing result is qualified, and rust removability is less than 6 times.
The Deruster for metal brushing prepared by above-described embodiment is on surface without on greasy dirt and rustless metallic plate, and 2-3 disposed within is individual
The moon has no obvious iron mold, favorable rust preventing effect.
Using method is as follows:
During use, being immersed in this rust remover by the metal got rusty, soak time is 5-10 minute.
If being used for multiple times, the concentration of reply rust remover detects, and should add rust remover when acid concentration is relatively low in rust remover, so
After be further continued for use, the rust cleaning effect of rust remover will not decline.
If rust remover life-time service, reply rust remover first filters, and then re-uses, in order to avoid affecting the cleanliness factor of rust remover,
Impact rust cleaning effect.
After the Deruster for metal preparing above-described embodiment carries out rust cleaning ability and rust cleaning, metal secondary corrosion required time is surveyed
Examination, and compare with existing rust removing solution, recording test data, concrete outcome is shown in Table 1.
Table 1
Project |
Eliminate rust front metal surface state |
The rust cleaning time |
Metal surface state after rust cleaning |
The secondary corrosion time |
Embodiment 1 |
Iron mold is more, matt |
9 minutes |
Without rusty stain, show light |
65 days |
Embodiment 2 |
Iron mold is more, matt |
7 minutes |
Without rusty stain, show light |
80 days |
Embodiment 3 |
Iron mold is more, matt |
10 minutes |
Without rusty stain, show light |
75 days |
Embodiment 4 |
Iron mold is more, matt |
6 minutes |
Without rusty stain, show light |
85 days |
Embodiment 5 |
Iron mold is more, matt |
5 minutes |
Without rusty stain, show light |
90 days |
Embodiment 6 |
Iron mold is more, matt |
8 minutes |
Without rusty stain, show light |
70 days |
Existing rust removing solution |
Iron mold is more, matt |
15 minutes |
Without rusty stain |
20 days |
As shown in Table 1, the rust cleaning time of Deruster for metal prepared by the present invention is 5-10 minute, and the rust cleaning time of existing rust removing solution
About 15 minutes, the metal secondary corrosion time of Deruster for metal prepared by the use present invention was long, within 2-3 disposed within month, had no obvious
Iron mold, and use the metal secondary corrosion time of existing rust removing solution to be about 20 days.
Table 1 result shows, rust remover prepared by the present invention can remove metal surface rusty stain, simultaneously energy within a short period of time completely
After enough guarantee rust cleaning, metal can use the longer time no longer to get rusty, and therefore improves the service efficiency of metal.