CN104357857B - A kind of Deruster for metal and preparation method thereof - Google Patents

A kind of Deruster for metal and preparation method thereof Download PDF

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Publication number
CN104357857B
CN104357857B CN201410650814.XA CN201410650814A CN104357857B CN 104357857 B CN104357857 B CN 104357857B CN 201410650814 A CN201410650814 A CN 201410650814A CN 104357857 B CN104357857 B CN 104357857B
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parts
metal
deruster
preparation
minutes
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CN104357857A (en
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郭丰
郭乃宏
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Yancheng Xiongying Precision Machinery Co Ltd
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Yancheng Xiongying Precision Machinery Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

The invention discloses a kind of Deruster for metal and preparation method thereof, this rust remover is made up of the component of following mass fraction: dodecyl sodium sulfate 15 parts, triethylamine alcohol 25 parts, polyoxyethylene lauryl ether 24 parts, zinc dihydrogen phosphate 2 10 parts, 24 parts of magnesium chloride, sodium silicate 38 parts, phosphatase 11 0 20 parts, Copper hydrate 28 parts, nickel nitrate 13 parts, activated carbon 58 parts, deionized water 40 55 parts.Preparation method: a, weigh component according to mass fraction;B, addition polyoxyethylene lauryl ether;C, continuation stir 15 25 minutes to being completely dissolved.Rust remover prepared by the present invention can remove metal surface rusty stain within a short period of time completely, and after ensure that rust cleaning, metal can use the longer time no longer to get rusty simultaneously, and after rust cleaning, metal surface is not only without rusty stain, and shows light.

Description

A kind of Deruster for metal and preparation method thereof
Technical field
The present invention relates to field of metal surface treatment technology, particularly to a kind of Deruster for metal and preparation method thereof.
Background technology
Getting rusty is a kind of chemical reaction, is substantially the oxidation reaction of metal.Modal phenomenon of getting rusty is that ironwork exposes for a long time There occurs oxidation reaction in atmosphere with oxygen, or become oxide by the oxygen element erosion in water.
Ferrous materials is carrying out spraying, before the operation such as plating, and its surface all must process, to remove in the course of processing The oxide skin that surface produces.
Method currently for metal material and surface of metal product degreasing and rust removal has two kinds substantially, and traditional method is manually to remove Rust, specifically utilizes and manually carries out the washing of greasy dirt and eliminate rust by the mode of metallic brush wiper, and not only labor intensity is big, Also need to a large amount of manpower and materials, simultaneously inefficiency, and the rust dirt caused that eliminates rust flies upward everywhere, and environment is caused pollution. Another method is chemical derusting, and chemical derusting is also known as acid pickling and rust removing, mainly by solution and its table of the chemical substances such as acid The oxide generation chemical reaction in face, generates solvable or insoluble slaine, thus reaches the purpose of rust cleaning.Various effectively Degreasing and rust removal technology is the most widely used, generally uses strong acid and strong base rust cleaning oil removing, and the method needs special place, Cleaning trouble, speed is relatively slow, and efficiency is low, should be noted that protection personal security when cleaning, meeting in cleaning process simultaneously simultaneously Produce acid mist, affect environment and personnel health, and the metal surface after processing can be produced after staying for some time in an atmosphere Raw secondary oxidation corrosion, therefore can only play temporary corrosion inhibition.
The patent of Application No. 201110328601.1 discloses a kind of rust-removing agent, its component include oxalic acid, triethanolamine, Phosphoric acid, hydrochloric acid, fatty alcohol-polyoxyethylene ether, hexamethylenetetramine and water, its rust cleaning speed is relatively slow, and rust cleaning required time is long, And the metal secondary corrosion time is short after Chu Xiu, eliminate rust poor effect.
Summary of the invention
The invention aims to overcome above the deficiencies in the prior art and provide that a kind of rust cleaning speed is fast, the rust cleaning time is short, and And Deruster for metal of metal secondary corrosion time length and preparation method thereof after rust cleaning.
A kind of Deruster for metal of the present invention is made up of the component of following mass fraction: dodecyl sodium sulfate 1-5 part, triethylamine alcohol 2-5 part, polyoxyethylene lauryl ether 2-4 part, zinc dihydrogen phosphate 2-10 part, magnesium chloride 2-4 part, sodium silicate 3-8 part, phosphatase 11 0-20 Part, Copper hydrate 2-8 part, nickel nitrate 1-3 part, activated carbon 5-8 part, deionized water 40-55 part.
Preferably, a kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 2-4 part, triethylamine Alcohol 3-4 part, polyoxyethylene lauryl ether 3-4 part, zinc dihydrogen phosphate 4-8 part, magnesium chloride 3-4 part, sodium silicate 3-6 part, phosphorus Acid 12-18 part, Copper hydrate 3-7 part, nickel nitrate 2-3 part, activated carbon 6-7 part, deionized water 45-50 part.
It is furthermore preferred that a kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 3 parts, triethylamine Alcohol 3 parts, polyoxyethylene lauryl ether 4 parts, zinc dihydrogen phosphate 6 parts, 4 parts of magnesium chloride, sodium silicate 5 parts, phosphatase 11 5 parts, Copper hydrate 6 parts, nickel nitrate 2 parts, activated carbon 7 parts, deionized water 48 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water be heated to 40-55 DEG C, be subsequently adding dodecyl sodium sulfate, Stir 5-10 minute;
B, continue to be heated to 70-80 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 10-15 minute;
C, add remaining each component, continue stirring 15-25 minute to being completely dissolved and i.e. obtain Deruster for metal.
Preferably, first deionized water is heated to 55 DEG C described in step a.
Preferably, the addition dodecyl sodium sulfate described in step a, stirs 8 minutes.
Preferably, continuing described in step b is heated to 75 DEG C.
Preferably, the addition polyoxyethylene lauryl ether described in step b, stirs 12 minutes.
Preferably, the continuation described in step c stirs 20 minutes to being completely dissolved.
Beneficial effect:
Rust remover prepared by the present invention can remove metal surface rusty stain within a short period of time completely, ensure that gold after rust cleaning simultaneously Genus can use the longer time no longer to get rusty, and after rust cleaning, metal surface is not only without rusty stain, and shows light.
The Deruster for metal that the present invention provides is compared with the rust removing solution of prior art, specific as follows:
1, the rust cleaning time of Deruster for metal prepared by the present invention is 5-10 minute, and the about 15 minutes rust cleaning time of existing rust removing solution, The metal secondary corrosion time of Deruster for metal prepared by the use present invention is long, within 2-3 disposed within month, has no obvious iron mold, and makes It is about 20 days with the metal secondary corrosion time of existing rust removing solution.
2, the rust remover rust cleaning speed that prepared by the present invention is fast, an operation can complete rust cleaning, and it is 5-10 that surface processes required time Minute, reduce labor intensity, improve work efficiency.
3, the rust remover compound method that prepared by the present invention is simple, low in raw material price, low cost.
4, rust remover prepared by the present invention is while reducing cost, can effectively suppress acid mist, improve surface treatment quality, clearly The metal surface washed out is in light silvery white metallic luster.
Detailed description of the invention
Embodiment 1
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 1 part, triethylamine alcohol 2 part, month Cinnamic alcohol polyoxyethylene ether 2 parts, zinc dihydrogen phosphate 2 parts, 2 parts of magnesium chloride, sodium silicate 3 parts, phosphatase 11 0 part, Copper hydrate 2 Part, nickel nitrate 1 part, activated carbon 5 parts, deionized water 40 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 40 DEG C, is subsequently adding dodecyl sodium sulfate, stirs Mix 5 minutes;
B, continue to be heated to 70 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 10 minutes;
C, add remaining each component, continue stirring 15 minutes to being completely dissolved and i.e. obtain Deruster for metal.
Embodiment 2
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 5 parts, triethylamine alcohol 5 part, month Cinnamic alcohol polyoxyethylene ether 4 parts, zinc dihydrogen phosphate 10 parts, 4 parts of magnesium chloride, sodium silicate 8 parts, phosphoric acid 20 parts, Copper hydrate 8 parts, nickel nitrate 3 parts, activated carbon 8 parts, deionized water 55 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 45 DEG C, is subsequently adding dodecyl sodium sulfate, stirs Mix 6 minutes;
B, continue to be heated to 72 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 11 minutes;
C, add remaining each component, continue stirring 18 minutes to being completely dissolved and i.e. obtain Deruster for metal.
Embodiment 3
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 2 parts, triethylamine alcohol 3 part, month Cinnamic alcohol polyoxyethylene ether 3 parts, zinc dihydrogen phosphate 4 parts, 3 parts of magnesium chloride, sodium silicate 3 parts, phosphatase 11 2 parts, Copper hydrate 3 Part, nickel nitrate 2 parts, activated carbon 6 parts, deionized water 45 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 50 DEG C, is subsequently adding dodecyl sodium sulfate, stirs Mix 9 minutes;
B, continue to be heated to 78 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 14 minutes;
C, add remaining each component, continue stirring 22 minutes to being completely dissolved and i.e. obtain Deruster for metal.
Embodiment 4
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 4 parts, triethylamine alcohol 4 part, month Cinnamic alcohol polyoxyethylene ether 4 parts, zinc dihydrogen phosphate 8 parts, 4 parts of magnesium chloride, sodium silicate 6 parts, phosphatase 11 8 parts, Copper hydrate 7 Part, nickel nitrate 3 parts, activated carbon 7 parts, deionized water 50 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 55 DEG C, is subsequently adding dodecyl sodium sulfate, stirs Mix 10 minutes;
B, continue to be heated to 80 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 15 minutes;
C, add remaining each component, continue stirring 25 minutes to being completely dissolved and i.e. obtain Deruster for metal.
Embodiment 5
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 3 parts, triethylamine alcohol 3 part, month Cinnamic alcohol polyoxyethylene ether 4 parts, zinc dihydrogen phosphate 6 parts, 4 parts of magnesium chloride, sodium silicate 5 parts, phosphatase 11 5 parts, Copper hydrate 6 Part, nickel nitrate 2 parts, activated carbon 7 parts, deionized water 48 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 55 DEG C, is subsequently adding dodecyl sodium sulfate, stirs Mix 8 minutes;
B, continue to be heated to 75 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 12 minutes;
C, add remaining each component, continue stirring 20 minutes to being completely dissolved and i.e. obtain Deruster for metal.
Embodiment 6
A kind of Deruster for metal is made up of the component of following mass fraction: dodecyl sodium sulfate 4 parts, triethylamine alcohol 4 part, month Cinnamic alcohol polyoxyethylene ether 4 parts, zinc dihydrogen phosphate 6 parts, 4 parts of magnesium chloride, sodium silicate 5 parts, phosphatase 11 5 parts, Copper hydrate 6 Part, nickel nitrate 2 parts, activated carbon 7 parts, deionized water 50 parts.
The preparation method of a kind of Deruster for metal, comprises the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 50 DEG C, is subsequently adding dodecyl sodium sulfate, stirs Mix 8 minutes;
B, continue to be heated to 75 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 12 minutes;
C, add remaining each component, continue stirring 22 minutes to being completely dissolved and i.e. obtain Deruster for metal.
The Deruster for metal prepared by above-described embodiment detects, and detection is carried out according to national standard, after testing damp heat test knot The most qualified, salt water immersion test result is qualified, and corrosion testing result is qualified, and rust removability is less than 6 times.
The Deruster for metal brushing prepared by above-described embodiment is on surface without on greasy dirt and rustless metallic plate, and 2-3 disposed within is individual The moon has no obvious iron mold, favorable rust preventing effect.
Using method is as follows:
During use, being immersed in this rust remover by the metal got rusty, soak time is 5-10 minute.
If being used for multiple times, the concentration of reply rust remover detects, and should add rust remover when acid concentration is relatively low in rust remover, so After be further continued for use, the rust cleaning effect of rust remover will not decline.
If rust remover life-time service, reply rust remover first filters, and then re-uses, in order to avoid affecting the cleanliness factor of rust remover, Impact rust cleaning effect.
After the Deruster for metal preparing above-described embodiment carries out rust cleaning ability and rust cleaning, metal secondary corrosion required time is surveyed Examination, and compare with existing rust removing solution, recording test data, concrete outcome is shown in Table 1.
Table 1
Project Eliminate rust front metal surface state The rust cleaning time Metal surface state after rust cleaning The secondary corrosion time
Embodiment 1 Iron mold is more, matt 9 minutes Without rusty stain, show light 65 days
Embodiment 2 Iron mold is more, matt 7 minutes Without rusty stain, show light 80 days
Embodiment 3 Iron mold is more, matt 10 minutes Without rusty stain, show light 75 days
Embodiment 4 Iron mold is more, matt 6 minutes Without rusty stain, show light 85 days
Embodiment 5 Iron mold is more, matt 5 minutes Without rusty stain, show light 90 days
Embodiment 6 Iron mold is more, matt 8 minutes Without rusty stain, show light 70 days
Existing rust removing solution Iron mold is more, matt 15 minutes Without rusty stain 20 days
As shown in Table 1, the rust cleaning time of Deruster for metal prepared by the present invention is 5-10 minute, and the rust cleaning time of existing rust removing solution About 15 minutes, the metal secondary corrosion time of Deruster for metal prepared by the use present invention was long, within 2-3 disposed within month, had no obvious Iron mold, and use the metal secondary corrosion time of existing rust removing solution to be about 20 days.
Table 1 result shows, rust remover prepared by the present invention can remove metal surface rusty stain, simultaneously energy within a short period of time completely After enough guarantee rust cleaning, metal can use the longer time no longer to get rusty, and therefore improves the service efficiency of metal.

Claims (9)

1. a Deruster for metal, it is characterised in that be made up of the component of following mass fraction: dodecyl sodium sulfate 1-5 part, triethylamine alcohol 2-5 part, polyoxyethylene lauryl ether 2-4 part, zinc dihydrogen phosphate 2-10 part, magnesium chloride 2-4 part, sodium silicate 3-8 part, phosphatase 11 0-20 part, Copper hydrate 2-8 part, nickel nitrate 1-3 part, activated carbon 5-8 part, deionized water 40-55 part.
A kind of Deruster for metal the most according to claim 1, it is characterised in that be made up of the component of following mass fraction: dodecyl sodium sulfate 2-4 part, triethylamine alcohol 3-4 part, polyoxyethylene lauryl ether 3-4 part, zinc dihydrogen phosphate 4-8 part, magnesium chloride 3-4 part, sodium silicate 3-6 part, phosphatase 11 2-18 part, Copper hydrate 3-7 part, nickel nitrate 2-3 part, activated carbon 6-7 part, deionized water 45-50 part.
A kind of Deruster for metal the most according to claim 1, it is characterised in that be made up of the component of following mass fraction: dodecyl sodium sulfate 3 parts, triethylamine alcohol 3 parts, polyoxyethylene lauryl ether 4 parts, zinc dihydrogen phosphate 6 parts, 4 parts of magnesium chloride, sodium silicate 5 parts, phosphatase 11 5 parts, Copper hydrate 6 parts, nickel nitrate 2 parts, activated carbon 7 parts, deionized water 48 parts.
4. the preparation method of the Deruster for metal as described in any one of claims 1 to 3, it is characterised in that comprise the following steps:
A, weigh component according to mass fraction, first deionized water is heated to 40-55 DEG C, is subsequently adding dodecyl sodium sulfate, stir 5-10 minute;
B, continue to be heated to 70-80 DEG C, be subsequently adding polyoxyethylene lauryl ether, stir 10-15 minute;
C, add remaining each component, continue stirring 15-25 minute to being completely dissolved and i.e. obtain Deruster for metal.
The preparation method of a kind of Deruster for metal the most according to claim 4, it is characterised in that first deionized water is heated to 55 DEG C described in step a.
The preparation method of a kind of Deruster for metal the most according to claim 4, it is characterised in that the addition dodecyl sodium sulfate described in step a, stirs 8 minutes.
The preparation method of a kind of Deruster for metal the most according to claim 4, it is characterised in that continuing described in step b is heated to 75 DEG C.
The preparation method of a kind of Deruster for metal the most according to claim 4, it is characterised in that the addition polyoxyethylene lauryl ether described in step b, stirs 12 minutes.
The preparation method of a kind of Deruster for metal the most according to claim 4, it is characterised in that the continuation described in step c stirs 20 minutes to being completely dissolved.
CN201410650814.XA 2014-11-14 2014-11-14 A kind of Deruster for metal and preparation method thereof Expired - Fee Related CN104357857B (en)

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Publication number Priority date Publication date Assignee Title
CN105177606A (en) * 2015-07-21 2015-12-23 安徽江威精密制造有限公司 Copper piece rust remover and preparing method and application of copper piece rust remover

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CN101082128B (en) * 2007-07-04 2011-08-17 彭文表 Multifunctional environment protection metal degreasing derusting rust-proofing liquid
CN102031531A (en) * 2010-12-13 2011-04-27 天津万起帅先工贸有限公司 Sewage disposal and rust removal agent for metal surface
CN104046977B (en) * 2013-03-12 2017-02-22 富准精密工业(深圳)有限公司 Magnesium alloy forming method
CN104060284A (en) * 2014-07-11 2014-09-24 周彩球 Combined formula of steel rust removal liquid

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Inventor after: Guo Feng

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