CN104354408A - Heterogeneous membrane machine core as well as manufacturing device and method thereof - Google Patents

Heterogeneous membrane machine core as well as manufacturing device and method thereof Download PDF

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Publication number
CN104354408A
CN104354408A CN201410556781.2A CN201410556781A CN104354408A CN 104354408 A CN104354408 A CN 104354408A CN 201410556781 A CN201410556781 A CN 201410556781A CN 104354408 A CN104354408 A CN 104354408A
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Prior art keywords
heterogeneous membrane
heterogeneous
wave mould
mould strip
plastic wave
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CN201410556781.2A
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Chinese (zh)
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CN104354408B (en
Inventor
邵安春
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Ningbo Dongda Air-conditioning Equipment Co Ltd
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Ningbo Dongda Air-conditioning Equipment Co Ltd
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Priority claimed from CN2012104397618A external-priority patent/CN103042779A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/04—Apparatus specially adapted for applying particulate materials to surfaces the particulate material being projected, poured or allowed to flow onto the surface of the work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/06—Storage, supply or control of the application of particulate material; Recovery of excess particulate material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/30—Arrangement or mounting of heat-exchangers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/302—Conductive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145—Rot proof, resistant to bacteria, mildew, mould, fungi

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a heterogeneous membrane machine core as well as a manufacturing device and method thereof, and belongs to the technical field of general heat exchange components. The heterogeneous membrane machine core comprises four positioning posts, more than two plastic corrugated strip frames, end covers and more than two heterogeneous membranes, wherein each heterogeneous membrane is installed between two plastic corrugated strip frames which are vertically and heterogeneously arranged at 90 degrees. The manufacturing device of the heterogeneous membrane machine core comprises a machine frame, a pressing rod, a pressing plate and a bottom plate; the heterogeneous membrane machine core is placed between the pressing plate and the bottom plate; the upper end of the pressing rod is in threaded connection with the machine frame rotationally; the lower end of the pressing rod is fixedly connected with the pressing plate. The manufacturing method of the heterogeneous membrane machine core comprises the following processes: preparing the heterogeneous membranes, assembling the positioning posts and the lower end cover, assembling the plastic corrugated strip frames and the heterogeneous membranes, installing the upper end cover, tightly pressing, heating for shaping two ends of each positioning post, and cooling. The heterogeneous membrane machine core has the advantages as follows: the heat transfer effect is good; the heterogeneous membranes do not mildew; the heterogeneous membrane machine core has a sterilizing function and is flame-retardant.

Description

A kind of heterogeneous membrane movement, and manufacturing installation and method
The present invention's divisional application that " a kind of heterogeneous membrane, heterogeneous membrane movement, and manufacturing installation and method " number of patent application 201210439761.8 carries out based on applying on October 25th, 2012.
Technical field
The present invention is a kind of heat-transfer film movement, and manufacturing installation and method, particularly a kind of heterogeneous membrane movement, and manufacturing installation and method, belongs to interchangeable heat and exchanges parts technical field.
Background technology
Along with the warming of global climate, construction material are to the discharge etc. of the severe contamination of environment, automobile and industrial waste gas, great injury are caused to human settlement, the common cry of the mankind has been become to the requirement of low-carbon environment-friendly environment.In order to improve human settlement, air-conditioner enters the stage of popularization in the whole world, but the use of air-conditioner is also startling to the air quality negative effect that human settlement brings.The use of air-conditioner must in airtight space, and the massive losses of the energy can be caused in no side, and this loss can be large enough to several times of the energy consumption of air-conditioner own, even tens times.Closed room brings air quality problems to be first that oxygen is not enough, increasing of carbon dioxide, is secondly that such as formaldehyde, sulfur dioxide etc. that building is released affects human health accessory substance and also can not get discharge and increase, generation " air conditioner disease ".Within 2002, country has issued GB/T18883-2002 " air quality standard ", defines the requirement of human settlements IAQ, makes strict regulation to resh air requirement, is 30m 3/ (h people).Indoor enter new wind, must discharge turbid wind, 15m 2room, approximately need the air-conditioner of 1 3200w refrigerating capacity, the air circulation of air-conditioner itself is approximately 500m 3/ h, is that 5 people calculate by number maximum in room, needs 150m 3/ h air quantity, the discharge of this air quantity is by the energy of loss 30%.Current employing Air to air ERV device carrys out the energy of recovery section loss, by the regulation of national standard, at least should reclaim the energy of 55%, can reduce by the energy loss of 55% like this.
Publication number is CN101532708, denomination of invention is the patent of invention of " a kind of plastic wave mould strip multi-chassis switch core of new blower fan ", comprise square columns skeleton, front and rear cover, wave mould strip frame set and scraps of paper shape caloic exchange material group, increase the convect h efficiency of indoor-outdoor air in passage, the heat exchange efficiency of air energy interchanger is made to improve more than 15% whereby, be up to state standards set quota, but owing to being subject to the restriction of scraps of paper shape caloic exchange material performance, its exhaust air rate is still less, it is still lower that it heats enthalpy exchange efficiency, certain gap is still had with japanese product.
Publication number is CN201387088, denomination of invention is " a kind of conditioner with pluggable core and filter net guide rails " patent of invention, comprise casing, air exchange movement, two end cap, and upper rail, left and right guide rail, lower guideway, sealing gasket and left and right screen pack, air energy interchanger movement and filter can be advanced very easily, convenient installation along guide-track groove.Can movement and filter be extracted out very easily during use, be convenient to cleaning guardian and can reach 70% ~ 90% to the filter efficiency being greater than 0.5 μm of dust, effect is significantly improved, but still has certain gap with japanese product simultaneously.
Japan's series products also also has unsatisfactory place, and Japanese film is flammable, dangerous; Japan's film air permeability is high, and the air-vent of film is greater than 5nm, and virus is easily passed through; Japan's film wettability is large, easily mildews.These problems also have impact on the combination property of total-heat exchanger.
Summary of the invention
The object of the invention is in above-mentioned prior art, at the bottom of the total-heat exchanger heat transfer movement heat exchange efficiency of air-conditioner, at the bottom of the filter efficiency of dust, bactericidal action difference and the inflammable defect of heat-transfer film, provide a kind of composite bed heterogeneous membrane, composite bed heterogeneous membrane movement, and manufacturing installation and method, the object that the thermal efficiency is high, the filter efficiency of dust is high, bactericidal action good and heat-transfer film can be fire-retardant can be reached.
The technical scheme that the present invention takes to achieve these goals is: a kind of heterogeneous membrane, described heterogeneous membrane comprises base film layer and thin film of additive layer, rete based on lower floor, upper strata is thin film of additive layer, for spraying and adhesive bonding is connected between base film layer with thin film of additive layer.
Described base film layer is flame retardant type PP thin layer, the composition of described thin film of additive layer comprises compound adsorbent, fire retardant, bactericide, reinforcing agent, adhesive 5 kinds of materials, and its component ratio is (6.4-7.4): (0.5-1.5): (0.1-0.6): (0.5-1.5): (0.5-1.5); Base film layer thickness is 0.03-0.05mm, and thin film of additive layer thickness is 0.01-0.03mm, and heterogeneous membrane gross thickness is 0.04-0.08mm.
In the thin film of additive layer of described heterogeneous membrane, the component ratio of compound adsorbent, fire retardant, bactericide, reinforcing agent, adhesive 5 kinds of materials is as shown in the table:
The manufacturing installation of described heterogeneous membrane comprises powder spraying system, paint finishing and induction system, described powder spraying system comprises grinding mill, mixer and flush coater, described paint finishing comprises spray booth, heating clamber and cooling chamber successively, and described induction system comprises conveyer belt, chassis and roller; Described flush coater is connected with the shower nozzle being arranged on spray booth front end by jet pipe; Described induction system is arranged on bottom paint finishing, described conveyer belt is 2, divide and be located at both sides above chassis, described roller is 2 rows, point be located at above chassis, the inner side of 2 conveyer belts, in the middle part of the chassis of described spray booth section, be embedded with electrostatic heating lamina membranacea, the upper end of described electrostatic heating lamina membranacea, roller and conveyer belt in one plane.Place heterogeneous membrane in turn at regular intervals above described conveyer belt, in spray booth section, heat lamina membranacea with electrostatic bottom heterogeneous membrane and fit; Top between described spray booth and heating clamber and the top between heating clamber and cooling chamber are provided with partition wall; Described spray booth front end is provided with temperature inductor, and described heating clamber top is provided with heat lamp and fixing spray gun, and described cooling chamber top is provided with fan.
The manufacturing procedure of described heterogeneous membrane is as follows:
1. material is milled mixing: be (6.4-7.4) by component ratio: (0.5-1.5): (0.1-0.6): (0.5-1.5): the compound adsorbent of (0.5-1.5), fire retardant, bactericide, reinforcing agent, adhesive 5 kinds of materials are milled into grinding mill the pulvis that diameter is less than 0.02mm respectively, again above-mentioned compound adsorbent, fire retardant, bactericide, reinforcing agent mixer mixing, stir after, the polyurethane and the poly-lactic acid mixture solvent that add above-mentioned adhesive and 0.5 ﹪ are stand-by;
2. base film layer attachment is placed: be that the base film layer of 0.03-0.05mm is placed on the conveyor belt at regular intervals in turn by thickness, also make to heat lamina membranacea with electrostatic bottom heterogeneous membrane simultaneously and fit;
3. electrostatic heating and additive coating: the electrostatic heating lamina membranacea of spray booth realizes opening with closed by temperature inductor automatically, thus heats base film layer, by the heating and temperature control in the base film layer district of spray booth at 110-120 DEG C; , with shower nozzle, the additive mixed is sprayed on base film layer equably meanwhile, forms the thin film of additive layer that thickness is 0.01-0.03mm, make to become composite bed heterogeneous membrane; Because electrostatic heating lamina membranacea has electrostatic interaction, make base film layer have electrostatic adsorption, like this, the pulvis of spraying can be made very even;
4. infrared heating and overlay film: at heating clamber, with heat lamp, composite bed heterogeneous membrane is heated, with fixing spray gun, Homogenization Treatments is carried out to the surface of thin film of additive layer simultaneously, namely by the compressed-air actuated blowing force of fixing spray gun, make the surfacing of thin film of additive layer, and make heterogeneous membrane gross thickness control at 0.04-0.08mm;
5. cool: with fan, heterogeneous membrane is cooled to 30 DEG C;
6. cut out: individual film heterogeneous membrane being cut into size on request.
Comprise a total-heat exchanger heat transfer movement for heterogeneous membrane, hereinafter referred to as heterogeneous membrane movement, described heterogeneous membrane movement comprises locating dowel, plastic wave mould strip framework and end cap; Described locating dowel has 4, and described plastic wave mould strip framework has more than 2 pieces or 2 pieces, and plastic wave mould strip framework is by the aperture A in its bight, and upper and lower in incorgruous 90 degree, cover is through in 4 locating dowels; Described end cap comprises upper end cover and bottom end cover, described upper end cover and bottom end cover respectively with the upper and lower end hot-melt adhesive paste of 4 locating dowels, also comprise heterogeneous membrane, described heterogeneous membrane has more than 1 piece or 1 piece, every block heterogeneous membrane is arranged on upper and lower between incorgruous 90 degree of 2 pieces of plastic wave mould strip frameworks arranged, and passing through the aperture B in its bight, cover is through in 4 locating dowels.
Described heterogeneous membrane is 25,360 or 800 pieces, and correspondingly, described plastic wave mould strip framework is respectively 26,361 or 801 pieces; Shape and the size of the quadrilateral shape of described heterogeneous membrane and size and plastic wave mould strip framework are consistent.
Certain pitch of fins is had and heterogeneous membrane surrounding is connected for compressing with between plastic wave mould strip framework and upper and lower end cap between described heterogeneous membrane.
The manufacturing installation of described heterogeneous membrane movement, also referred to as compression tooling, comprise frame, depression bar, pressing plate and base plate, heterogeneous membrane movement is placed between pressing plate and base plate, and the size of described pressing plate is consistent with the upper end cover of heterogeneous membrane movement; Upper end and the frame of described depression bar are that threads turn is connected, and the lower end of depression bar is fixedly connected with pressing plate.
The manufacturing procedure of described heterogeneous membrane movement is as follows:
1. getting out heterogeneous membrane: stacked by individual heterogeneous membrane, opening by often folding 10-30 the limited block location that heterogeneous membrane is positioned over blanking die; Punching becomes the part of drawing requirement, transports to assembling group to be assembled;
2. locating dowel and bottom end cover is assembled: 4 the lower cover locating holes 4 locating dowels being each passed through bottom end cover 4 jiaos, are placed on compression tooling;
3. plastic wave mould strip framework and heterogeneous membrane is assembled: be through in locating dowel by first piece of plastic wave mould strip framework, be then through in locating dowel by first piece of heterogeneous membrane; Then incorgruous 90 degree of second plastic wave mould strip framework is through in locating dowel, and is pressed in above the heterogeneous membrane that loads in last process; So repeatedly heterogeneous membrane is loaded, more incorgruous 90 degree load plastic wave mould strip framework, reach specified block number until whole;
4. upper end cover is loaded: by the upper cover locating hole of upper end cover by its bight, cover is through 4 locating dowel upper ends;
5. compress: be compacted to specified altitude, heterogeneous membrane surrounding is connected for compressing with between plastic wave mould strip framework and upper and lower end cap;
6. locating dowel two ends add hot shaping: surely high locating dowel upper and lower end flatiron is heated to molten state, and it is highly 2mm that locating dowel is become in outer, each integer of upper and lower end cap, and diameter is greater than the cylinder of upper and lower end cap locating hole;
7. cool: compression tooling of naturally dismantling after cooling, a kind of heterogeneous membrane movement just completes.
Compared with prior art, the invention has the beneficial effects as follows:
1, efficient heat transfer effect.The heterogeneous membrane Total heat exchange movement that heterogeneous membrane is made is for after total-heat exchanger, and under same state, enthalpy exchange efficiency meets and exceeds the total-heat exchanger level of Mitsubishi film movement.
The performance test on 400 new blower fans of heterogeneous membrane movement and Mitsubishi film movement contrasts:
2, in heterogeneous membrane of the present invention containing the bactericide of bactericidal action, the germ in air can be killed in movement during introducing along with new wind.This is the function that Japanese film and domestic heat transfer paper all do not have.
3, heterogeneous membrane vent diameter of the present invention is less than 2.5nm, and minimum swine influenza virus can not pass out-phase mould, the virus of outdoor can not be introduced indoor.
4, out-phase mould of the present invention has certain repellency, and hydrone is extremely difficult to adhere on heterogeneous membrane, therefore heterogeneous membrane can not mildew, and mould can not be introduced indoor.And Japanese film and domestic heat transfer paper have stronger hygroscopicity, when high/low temperature exchanges, solidifying water can be attached on paper film, and when using for a long time, paper film can mildew, mould meeting enters indoor along with new wind, causes indoor pollution.
5, heterogeneous membrane movement of the present invention is not owing to absorbing water, and after using the long period, the solid matters such as the dust of attachment can clean by clear water or week-base water; Remitted its fury after domestic heat transfer paper chance water, fragile, be directed at interior leakage and reduce heat transfer property.
6, heterogeneous membrane of the present invention has anti-flammability, and naked light can char-forming material, but after removing naked light, flame extinguishes immediately.Japan's film and domestic heat transfer paper all can burn, and after removing naked light, can also burn away.
Accompanying drawing explanation
Fig. 1-1 is: heterogeneous membrane structure front sectional view;
Fig. 1-2 is: heterogeneous membrane structure top view;
Fig. 2-1 is: heterogeneous membrane manufacturing installation;
Fig. 2-2 is: the A-A cutaway view Amplified image of Fig. 2-1;
Fig. 3 is: heterogeneous membrane flow sheet;
Fig. 4-1 is: heterogeneous membrane movement diagonal angle sectional structure chart;
Fig. 4-2 is: the A portion enlarged drawing of Fig. 4-1;
Fig. 5 is: heterogeneous membrane movement three-dimensional structure diagram;
Fig. 6 is: heterogeneous membrane movement assembling schematic diagram;
Fig. 7 is: heterogeneous membrane movement manufacturing installation;
Fig. 8 is: heterogeneous membrane movement flow sheet.
Description of reference numerals: 1 heterogeneous membrane, 101 base film layer, 102 thin film of additive layers, 2 powder spraying systems, 201 grinding mills, 202 mixers, 203 flush coaters, 3 paint finishings, 301 spray booths, 302 heating clambers, 303 cooling chambers, 304 shower nozzles, 305 partition walls, 306 electrostatic heating lamina membranaceas, 307 temperature inductors, 308 heat lamps, 309 fixing spray guns, 310 fans, 4 induction systems, 401 conveyer belts, 402 chassis, 403 rollers, 5 heterogeneous membrane movements, 501 locating dowels, 502 plastic wave mould strip frameworks, 503 aperture A, 504 upper end covers, 505 bottom end covers, 506 aperture B, 507 lower cover locating holes, 508 upper cover locating holes, 6 compression toolings, 601 frames, 602 depression bars, 603 pressing plates, 604 base plates.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described, but not as a limitation of the invention.
Embodiment 1:
As shown in Fig. 1-1 to Fig. 3, a kind of heterogeneous membrane 1, described heterogeneous membrane 1 comprises base film layer 101 and thin film of additive layer 102, rete 101 based on lower floor, upper strata is thin film of additive layer 102, for spraying and adhesive bonding is connected between base film layer 101 with thin film of additive layer 102.
Described base film layer 101 is flame retardant type PP thin layer, the composition of described thin film of additive layer comprises compound adsorbent, fire retardant, bactericide, reinforcing agent, adhesive 5 kinds of materials, and its component ratio is (6.4-7.4): (0.5-1.5): (0.1-0.6): (0.5-1.5): (0.5-1.5); Base film layer 101 thickness is 0.04mm, and thin film of additive layer 102 thickness is 0.02mm, and heterogeneous membrane 1 gross thickness is 0.06mm.
In the thin film of additive layer 102 of described heterogeneous membrane 1, the component ratio of compound adsorbent, fire retardant, bactericide, reinforcing agent, adhesive 5 kinds of materials is as shown in the table:
In described thin film of additive layer 102: compound adsorbent sio 2.cacl 2compound; Fire retardant is ZR-101 type; Bactericide is HY-210 type; Reinforcing agent is polyacrylamide high molecular polymer; Adhesive is HY770 type.
The manufacturing installation of described heterogeneous membrane 1 comprises powder spraying system 2, paint finishing 3 and induction system 4, and described powder spraying system 2 comprises grinding mill 201, and model is TM200, mixer 202, and model is JB50-D, and flush coater 203, and model is HM-10.Described paint finishing 3 comprises spray booth 301, heating clamber 302 and cooling chamber 303 successively, and described induction system 4 comprises conveyer belt 401, chassis 402 and roller 403; Described flush coater 203 is connected with the shower nozzle 304 being arranged on spray booth 301 front end by jet pipe 204; Described induction system 4 is arranged on bottom paint finishing 3, described conveyer belt 401 is 2, divide and be located at both sides above chassis 402, described roller 403 is 2 rows, point be located at above chassis 402, the inner side of 2 conveyer belts 401, in the middle part of the chassis 402 of described spray booth 301 sections, be embedded with electrostatic heating lamina membranacea 306, the upper end of described electrostatic heating lamina membranacea 306, roller 403 and conveyer belt 401 in one plane.Described conveyer belt 401 places heterogeneous membrane 1 above at regular intervals in turn, spray booth 301 sections, heats lamina membranacea 306 fit bottom heterogeneous membrane 1 with electrostatic; Top between described spray booth 301 and heating clamber 302 and the top between heating clamber 302 and cooling chamber 303 are provided with partition wall 305; Described spray booth 301 front end is provided with temperature inductor 307, and described heating clamber 302 top is provided with heat lamp 308 and fixing spray gun 309, and described cooling chamber 303 top is provided with fan 310.
The manufacturing procedure of described heterogeneous membrane is as follows:
1. material is milled mixing: be (6.4-7.4) by component ratio: (0.5-1.5): (0.1-0.6): (0.5-1.5): the compound adsorbent of (0.5-1.5), fire retardant, bactericide, reinforcing agent, adhesive 5 kinds of materials are milled into grinding mill 201 pulvis that diameter is less than 0.02mm respectively, after more above-mentioned compound adsorbent, fire retardant, bactericide, reinforcing agent mixer 202 being mixed, stirring, the polyurethane and the poly-lactic acid mixture solvent that add above-mentioned adhesive and 0.5 ﹪ are stand-by;
2. base film layer attachment is placed: be that the base film layer 101 of 0.03-0.05mm is placed on conveyer belt 401 at regular intervals in turn by thickness, also make to heat lamina membranacea 306 with electrostatic bottom heterogeneous membrane 1 simultaneously and fit;
3. electrostatic heating and additive coating: the electrostatic heating lamina membranacea 306 of spray booth 301 realizes opening with closed by temperature inductor 307 automatically, thus base film layer 101 is heated, by the heating and temperature control in base film layer 101 district of spray booth 301 at 110-120 DEG C; Meanwhile, with shower nozzle 304, the additive mixed is sprayed on base film layer 101 equably, forms the thin film of additive layer 102 that thickness is 0.01-0.03mm, make to become composite bed heterogeneous membrane 1; Because electrostatic heating lamina membranacea 306 has electrostatic interaction, make base film layer 101 have electrostatic adsorption, like this, the pulvis of spraying can be made very even;
4. infrared heating and overlay film: at heating clamber 302, heat with heat lamp 308 pairs of composite bed heterogeneous membranes 1, carry out Homogenization Treatments with the surface of fixing spray gun 309 pairs of thin film of additive layers 102 simultaneously, namely by the compressed-air actuated blowing force of fixing spray gun 309, make thin film of additive layer 102 surfacing, and make heterogeneous membrane 1 gross thickness control at 0.04-0.08mm;
5. cool: with fan 310, heterogeneous membrane 1 is cooled to 30 DEG C;
6. cut out: individual film heterogeneous membrane being cut into size on request.
As shown in Fig. 4-1 to Fig. 8, a kind of total-heat exchanger heat transfer movement comprising heterogeneous membrane 1, hereinafter referred to as heterogeneous membrane movement 5, described heterogeneous membrane movement 5 comprises locating dowel 501, plastic wave mould strip framework 502 and end cap; Described locating dowel 501 has 4, and described plastic wave mould strip framework 502 has 26 pieces, and plastic wave mould strip framework 502 is by the aperture A503 in its bight, and upper and lower in incorgruous 90 degree, cover is through in 4 locating dowels 501; Described end cap comprises upper end cover 504 and bottom end cover 505, described upper end cover 504 and bottom end cover 505 respectively with the upper and lower end hot-melt adhesive paste of 4 locating dowels 501.Also comprise heterogeneous membrane 1, described heterogeneous membrane 1 has 25 pieces, and every block heterogeneous membrane 1 is arranged on upper and lower between incorgruous 90 degree of 2 pieces of plastic wave mould strip frameworks 502 arranged, and heterogeneous membrane 1 is by the aperture B506 in its bight, and cover is through in 4 locating dowels 501.
Shape and the size of the quadrilateral shape of described heterogeneous membrane 1 and size and plastic wave mould strip framework 502 are consistent.
Certain pitch of fins is had and heterogeneous membrane 1 surrounding is connected for compressing with between plastic wave mould strip framework 502 and upper and lower end cap 504,505 between described heterogeneous membrane 1.
The manufacturing installation of described heterogeneous membrane movement 5, also referred to as compression tooling 6, comprise frame 601, depression bar 602, pressing plate 603 and base plate 604, heterogeneous membrane movement 5 is placed between pressing plate 603 and base plate 604, and the size of described pressing plate 603 is consistent with the upper end cover 504 of heterogeneous membrane movement 5; The upper end of described depression bar 602 is with frame 601 for threads turn is connected, and the lower end of depression bar 602 is fixedly connected with pressing plate 603.
The manufacturing procedure of described heterogeneous membrane movement 5 is as follows:
1. getting out heterogeneous membrane 1: stacked by individual heterogeneous membrane 1, opening by often folding 10-30 the limited block location that heterogeneous membrane 1 is positioned over blanking die; Punching becomes the part of drawing requirement, transports to assembling group to be assembled;
2. locating dowel 501 and bottom end cover 505 is assembled: 4 the lower cover locating holes 507 4 locating dowels 501 being each passed through bottom end cover 4 jiaos, are placed on compression tooling 6;
3. plastic wave mould strip framework 502 and heterogeneous membrane 1 is assembled: be through in locating dowel 501 by first piece of plastic wave mould strip framework 502, be then through in locating dowel 501 by first piece of heterogeneous membrane 1; Then incorgruous 90 degree of second plastic wave mould strip framework 502 is through in locating dowel 501, and is pressed in above the heterogeneous membrane 1 that loads in last process; So repeatedly heterogeneous membrane 1 is loaded, more incorgruous 90 degree load plastic wave mould strip frameworks 502, until heterogeneous membrane 1 reaches 25 pieces, plastic wave mould strip framework 502 reaches 26 pieces;
4. upper end cover 504 is loaded: by the upper cover locating hole 508 of upper end cover 504 by its bight, cover is through 4 locating dowel 501 upper ends;
5. compress: be compacted to specified altitude, heterogeneous membrane 1 surrounding is connected for compressing with between plastic wave mould strip framework 502 and upper and lower end cap 504,505;
6. locating dowel 501 two ends add hot shaping: surely high locating dowel upper and lower end flatiron is heated to molten state, and it is highly 2mm that locating dowel is become in outer, each integer of upper and lower end cap 504,505, and diameter is greater than the cylinder of upper and lower end cap locating hole 508,507;
7. cool: compression tooling 6 of naturally dismantling after cooling, a kind of heterogeneous membrane movement 5 just completes.
Embodiment 2:
As shown in Fig. 1-1 to Fig. 8, in heterogeneous membrane movement 5, described plastic wave mould strip framework 502 has 361 pieces, and described heterogeneous membrane 1 has 360 pieces.
Remaining with embodiment 1.
Embodiment 3:
As shown in Fig. 1-1 to Fig. 8, in heterogeneous membrane movement 5, described plastic wave mould strip framework 502 has 801 pieces, and described heterogeneous membrane 1 has 800 pieces.
Remaining with embodiment 1.
Above-described embodiment, 3 kinds of just the present invention's more preferably detailed description of the invention, the usual change that those skilled in the art carries out within the scope of technical solution of the present invention and replacing all should be included in protection scope of the present invention.

Claims (5)

1. a heterogeneous membrane movement, described heterogeneous membrane movement comprises locating dowel, plastic wave mould strip framework and end cap; Described locating dowel has 4, and described plastic wave mould strip framework has more than 2 pieces, and plastic wave mould strip framework is by the aperture A in its bight, and upper and lower in incorgruous 90 degree, cover is through in 4 locating dowels; Described end cap comprises upper end cover and bottom end cover, described upper end cover and bottom end cover respectively with the upper and lower end hot-melt adhesive paste of 4 locating dowels, it is characterized in that: also comprise heterogeneous membrane, described heterogeneous membrane has more than 1 piece, every block heterogeneous membrane is arranged on upper and lower between incorgruous 90 degree of 2 pieces of plastic wave mould strip frameworks arranged, and passing through the aperture B in its bight, cover is through in 4 locating dowels.
2. a kind of heterogeneous membrane movement according to claim 1, is characterized in that: described heterogeneous membrane is 25,360 or 800 pieces, correspondingly, described plastic wave mould strip framework is respectively 26,361 or 801 pieces; Shape and the size of the quadrilateral shape of described heterogeneous membrane and size and plastic wave mould strip framework are consistent.
3. a kind of heterogeneous membrane movement according to claim 1 and 2, is characterized in that: have certain pitch of fins between described heterogeneous membrane and heterogeneous membrane surrounding is connected for compressing with between plastic wave mould strip framework and upper and lower end cap.
4. one kind makes the manufacturing installation of heterogeneous membrane movement as claimed in claim 1, it is characterized in that: the manufacturing installation of described heterogeneous membrane movement, also referred to as compression tooling, comprise frame, depression bar, pressing plate and base plate, heterogeneous membrane movement is placed between pressing plate and base plate, and the size of described pressing plate is consistent with the upper end cover of heterogeneous membrane movement; Upper end and the frame of described depression bar are that threads turn is connected, and the lower end of depression bar is fixedly connected with pressing plate.
5. make a manufacture method for heterogeneous membrane movement as claimed in claim 1, it is characterized in that: the manufacturing procedure of described heterogeneous membrane movement is as follows:
1. getting out heterogeneous membrane: stacked by individual heterogeneous membrane, opening by often folding 10-30 the limited block location that heterogeneous membrane is positioned over blanking die; Punching becomes the part of drawing requirement, transports to assembling group to be assembled;
2. locating dowel and bottom end cover is assembled: 4 the lower cap bore 4 locating dowels being each passed through bottom end cover 4 jiaos, are placed on compression tooling;
3. plastic wave mould strip framework and heterogeneous membrane is assembled: be through in locating dowel by first piece of plastic wave mould strip framework, be then through in locating dowel by first piece of heterogeneous membrane; Then incorgruous 90 degree of second plastic wave mould strip framework is through in locating dowel, and is pressed in above the heterogeneous membrane that loads in last process; So repeatedly heterogeneous membrane is loaded, more incorgruous 90 degree load plastic wave mould strip framework, reach specified block number until whole;
4. upper end cover is loaded: by the upper cover locating hole of upper end cover by its bight, cover is through 4 locating dowel upper ends;
5. compress: be compacted to specified altitude, heterogeneous membrane surrounding is connected for compressing with between plastic wave mould strip framework and upper and lower end cap;
6. locating dowel two ends add hot shaping: surely high locating dowel upper and lower end flatiron is heated to molten state, and it is highly 2mm that locating dowel is become in outer, each integer of upper and lower end cap, and diameter is greater than the cylinder of upper and lower end cap locating hole;
7. cool: compression tooling of naturally dismantling after cooling, a kind of heterogeneous membrane movement just completes.
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