CN104353595B - The bottomless glue coating method of autohension acrylic acid ester emulsion and the coating system of enforcement the method - Google Patents

The bottomless glue coating method of autohension acrylic acid ester emulsion and the coating system of enforcement the method Download PDF

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CN104353595B
CN104353595B CN201410540114.5A CN201410540114A CN104353595B CN 104353595 B CN104353595 B CN 104353595B CN 201410540114 A CN201410540114 A CN 201410540114A CN 104353595 B CN104353595 B CN 104353595B
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coating
autohension
thin film
acid ester
acrylic acid
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CN104353595A (en
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邢青涛
宋军军
林鹏
冯任明
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HAI'NAN SAINUO INDUSTRY Co Ltd
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HAI'NAN SAINUO INDUSTRY Co Ltd
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Abstract

The present invention provides the bottomless glue coating method of a kind of autohension acrylic acid ester emulsion and implements the coating system of the method, and the coating homogeneity of this coating process is high, and coating is high with the adhesive force of base material, strict to film surface Defect Detection, better quality.Gained coated film heat sealability is good, and after compound, peel strength is high, and thin film walks machine easily on equipment, and the tension force needed is less so that coating process is easier to control, coating more uniform ground.

Description

The bottomless glue coating method of autohension acrylic acid ester emulsion and the coating of enforcement the method System
Technical field
The present invention relates to the bottomless glue coating method of a kind of autohension acrylic acid ester emulsion and implement the coating system of the method System.
Background technology
In plastic-coated industry, before coating function coating, need first to be coated with one layer of primer to strengthen coating and plastics base The cohesive force of material film.When producing heat-sealing type and printed form coated film, select heat-sealing and printing performance extraordinary third on market Olefin(e) acid ester (hereinafter referred to as AC) coating, also just must can make AC coating firmly glue on a plastic film by means of primer layer.
In the production process of traditional coated thin film, in order to solve the adhesion problem between AC and thin film, it usually needs first Carry out sided corona treatment, be then coated one layer of solvent borne polyurethane binding agent primer layer, after drying, be coated AC fabric.This need The coating method of primer to be coated with has many shortcomings, and such as the solvent-borne type primer used, the ethyl acetate evaporated etc. is organic Thing can cause environmental pollution, endangers operator's health simultaneously;Dissolvent residual on thin film, endangers the healthy of consumer; The drying device that coating primer needs are supporting, increasing energy consumption, relatively costly.Occur in that the coating method without primer in recent years.As Patent CN103008213 relates to the bottomless glue coating method of a kind of autohension polyvinylidene chloride and implements the coating system of the method System, it is by being coated with one layer of autohension polyvinylidene emulsions after thin film carries out sided corona treatment, it is not necessary to precoating primer.Corona Process is a kind of shock treatment, belongs to ebb-flow discharge, and the form of its discharge process is filament-like discharges, puts material surface process Electricity is uneven point-like electric discharge.Such bottomless glue coating method, the requirement to substrate surface tension is of a relatively high, the most necessary Improving the sided corona treatment power in unit are, this is just easy to puncture base material or treatment temperature is too high makes base material crumple, shadow Ring coating quality, and corona can produce the harmful gases such as ozone.
Patent CN101817247A relates to a kind of primer-free coating film and manufacture method thereof, at the BOPP being coated with without primer Directly coat autohension PVDC or AC or PVOH emulsion on base material, prepare primer-free coating film.This invention needs to use in advance Sided corona treatment preparation is coated with BOPP base film without primer, and for general BOPP base material, its adhesive force does not reaches performance requirement, This corona treatment process will cause above-mentioned problem.
Along with the raising day by day of automatization of manufacturing enterprise, the control to product surface requires also to become increasingly stricter, produces The apparent flaws of product directly affects the quality of product and the development of enterprise, for product appearance flaw, traditional perusal, nothing Method meets the testing requirement of the product of high-speed production, and precision is low, it is easy to tired, easily causes the raising of missing inspection and cost.
Summary of the invention
For overcoming the defect of prior art, the present invention provides the bottomless glue coating method of a kind of autohension acrylic acid ester emulsion And implement the coating system of the method.The coating homogeneity of this coating process is high, and coating is high, to thin film table with the adhesive force of base material Face Defect Detection is strict, better quality.Gained coated film heat sealability is good, and after compound, peel strength is high, and thin film exists Walk machine on equipment easy, and the tension force needed is less so that coating process is easier to control, coating more uniform ground.
The coating process that the present invention provides includes following operation successively: unreel operation, plasma treatment operation, topcoating work Sequence, topcoating baking operation, surface blemish on-line checking operation, winding process.It specifically comprises the following steps that
1. unreel operation:
Under the constant unwinding tension of 35-45N, roll-shaped thin film such as BOPP, BOPET, BOPA thin film is entirely unfolded Become continuously and can stably run;And use the active release spool of two station work alternate with each other and by programme-control Automatic Mosaic mechanism;To realize the seriality produced, it is possible to achieve do not shut down and unreel continuously;
2. plasma treatment operation:
The film unreeling out is passed through plasma treatment appts, due to temperature characterisitic and the high molecular bond energy of plasma It is close with electronics, ion, the energy of photon in plasma, therefore, it is very easy to accelerated material surface active, uses plasma Body processes BOPET, BOPP, BOPA base film, makes the surface tension of thin film reach more than 70 dyne.
3. topcoating operation:
Thin film through plasma treatment enters topcoating operation, uses reverse intaglio plate to be coated with, by applicator roll and scraper Coordinating, make coating materials autohension AC emulsion transfer to film surface by applicator roll from hopper, wherein that applicator roll is 50- 150 line/tetra-limit prismatic table shape ceramic anilox rollers, scraper uses highly corrosion resistant, the rustless steel scraper of width 12mm;Coating process Transfer to film surface coating by applicator roll control at 0.8-1.4g/m2, between coating layer thickness 0.5-0.8 μm, coated thin film Tension force controls at 30-60N;Wherein, coating materials autohension AC emulsion adds wax emulsion, silicon dioxide antiplastering aid;Wherein certainly Viscosity AC emulsion with the dry weight ratio of wax emulsion, silicon dioxide antiplastering aid is: 100:2.5:1.
4. topcoating baking operation:
Topcoating is dried and is used baking oven hot-air dry, and wherein, oven temperature is divided into 3 sections, i.e. #1, #2, #3, wherein, and #1 temperature Degree is for 90-110 DEG C, and drying time is the 1-2 second, and #2 temperature is 100-120 degree, and drying time is the 0.5-1.5 second, and #3 temperature is 110-125 DEG C, drying time is the 0.5-1 second, by topcoating stage drying can be made thin film preheating and drying so that it is dried Coating more uniform ground.In drying course, thin film must have certain tension force to control, tension force span of control: 50-100N it Between.
5. surface blemish on-line checking operation:
Use the operation principle of the online image scanning of camera, when production line high-speed produces, use light source to irradiate and produce sheet table Face, passes through camera real time scan simultaneously and gathers the product image at light source irradiation.The image of collection is carried out at software algorithm Reason and segmentation, owing to imaging picture and the normal product of flaw exist grayscale difference, so that system discovery flaw defect, thus Recording mark.Wherein, camera is CCD industrial camera, and light source is highlighted LED linear condensation light source.
6. winding process:
Material wound must be become preferable reel, the out-of-roundness of reel can significantly affect the outward appearance of product by rolling;It is anti- Only coated film is shunk in the curing process and is made reel become and tightly cause material to produce irregular approximation cylindrical many flangings post Body, tension force during rolling, the pressure of rolling pressure roller all must be carefully controlled, and winding tension is 30N-160N, and attenuation rate is 20-70%。
Wherein, topcoating uses the coating of kiss formula.
It is a further object to provide the coating system of a kind of autohension acrylic acid ester emulsion, including: unreel dress Put, plasma treatment, topcoating device, topcoating drying unit, surface blemish on-line measuring device, wrap-up, wherein topcoating dress Put employing kiss formula apparatus for coating.
Beneficial effects of the present invention: have employed and be coated with without primer, eliminates the production process of precoating primer, beneficially environment Protect with workman is healthy;Unreel operation and have employed the active release spool of two station work alternate with each other and by journey The automatic Mosaic mechanism that sequence controls, it is achieved that the seriality of production is not the most shut down and unreeled continuously;Have employed plasma treatment, make general On logical base film with AC emulsion adhesive force well, heat sealability and the peel strength of coating rear film are superior;Pass through opposite It is coated with stage drying and can make thin film preheating and drying so that it is dried coating more uniform ground.Employ surface blemish online Detecting system, can the surface blemish of conveniently viewing film, be effectively reduced the waste of material, add production capacity, Save cost of labor, improve the quality of product;Emulsion during topcoating adds appropriate wax emulsion, silicon dioxide Antiplastering aid, makes coating surface have slipping, easily walks machine on equipment, and thin film need not bigger when walking machine on coating apparatus Tension force, and the cohesive force of coating with base film will not be impacted, after baking oven for heating, there will not be significantly receipts Compression deformation, does not interferes with the performance of product.
The autohension acrylic emulsion coated thin film function admirable prepared by coating process and the enforcement system of the present invention, Heat-sealing type energy and the higher (see Table 1) of peel strength, coating uniform is smooth, and product quality is high, with low cost.
The AC coated film that table 1 present invention produces and the heat seal strength of other AC coated film, peel strength performance comparison
The AC coated film of autohension without primer of coating system of the present invention Use the AC coated film of autohension without primer of sided corona treatment Use sided corona treatment has primer routine AC coated film
Heat seal strength (N/15mm) 3.0-3.2 2.5-2.7 2.8.-3.0
Peel strength (N/15mm) 1.8-2.0 1.4-1.6 1.2-1.5
Note: heat-sealing temperature is 127 DEG C, pressure is 0.14Mpa, and the time is 0.75s.
The composite construction of peel strength is AC coated film // compound adhesive //CPP30, and spread is 2g/m2, detection method is pressed According to GBT10004-2008 standard.
Accompanying drawing explanation
Fig. 1 is the structural representation of coated film without primer using this bottomless glue coating method to produce.
In figure: 1 be film substrate, 2 for autohension AC coating.
Detailed description of the invention
Embodiment 1:
1. unreel operation: under the constant unwinding tension of 35N, the BOPP roll-shaped thin film that thickness is 19 μm is entirely opened up Put into continuously and can stably run;
2. plasma treatment operation: the surface tension of the basement membrane after process reaches 75dyn/cm;
3. topcoating operation: the thin film through plasma treatment enters topcoating operation, uses reverse intaglio plate to be coated with, by coating Roller coordinates with scraper, makes coating materials autohension AC emulsion transfer to film surface by applicator roll from hopper, is wherein coated with Process is transferred to film surface coating by applicator roll and is controlled at 0.8g/m2, coating layer thickness 0.5 μm, coated thin film tension force controls At 30N;In coating materials autohension AC emulsion, wherein add wax emulsion, silicon dioxide antiplastering aid;Wherein autohension AC emulsion with Wax emulsion, the dry weight ratio of silicon dioxide antiplastering aid be: 100:2.5:1.;
4. topcoating baking operation: #1 temperature is 90 DEG C, drying time is 2 seconds, and #2 temperature is 100 degree, and drying time is 1.5 Second, #3 temperature is 120 DEG C, and drying time is 1 second, and tension force controls as 50N;
5. surface blemish on-line checking operation: camera is CCD industrial camera, light source is highlighted LED linear condensation light source
6. winding process: winding tension 80N, attenuation rate 50%.
After testing, the autohension AC coated film that coating system of the present invention prepares, heat seal strength is 3.0N/15mm(heat-sealing temperature Degree is 127 DEG C, and pressure is 0.14Mpa, and the time is 0.75s), after compound, peel strength is answering of 1.8N/15mm(peel strength Closing structure is autohension AC coated film // compound adhesive //CPP30, and spread is 2g/m2, detection method is according to GBT10004-2008 Standard).
Embodiment 2:
1. unreel operation: under the constant unwinding tension of 40N, the BOPET roll-shaped thin film that thickness is 12 μm entirely Unfold into continuously and can stably run;
2. plasma treatment operation: the surface tension of the basement membrane after process reaches 78dyn/cm;
3. topcoating operation: the thin film through plasma treatment enters topcoating operation, uses reverse intaglio plate to be coated with, by coating Roller coordinates with scraper, makes coating materials autohension AC emulsion transfer to film surface by applicator roll from hopper, is wherein coated with Process is transferred to film surface coating by applicator roll and is controlled at 1.0g/m2, coating layer thickness 0.6 μm, coated thin film tension force controls At 50N;In coating materials autohension AC emulsion, wherein add wax emulsion, silicon dioxide antiplastering aid;Wherein autohension AC emulsion with Wax emulsion, the dry weight ratio of silicon dioxide antiplastering aid be: 100:2.5:1.;
4. topcoating baking operation: #1 temperature is 100 DEG C, drying time is 1.5 seconds, and #2 temperature is 110 degree, and drying time is 1 second, #3 temperature was 110 DEG C, and drying time is 0.5 second, and tension force controls as 80N;
5. surface blemish on-line checking operation: camera is CCD industrial camera, light source is highlighted LED linear condensation light source
6. winding process: winding tension 110N, attenuation rate 40%.
After testing, the autohension AC coated film that coating system of the present invention prepares, heat seal strength is 3.1N/15mm(heat-sealing temperature Degree is 127 DEG C, and pressure is 0.14Mpa, and the time is 0.75s), after compound, peel strength is answering of 1.9N/15mm(peel strength Closing structure is autohension AC coated film // compound adhesive //CPP30, and spread is 2g/m2, detection method is according to GBT10004-2008 Standard).
Embodiment 3:
1. unreel operation: under the constant unwinding tension of 45N, the BOPA roll-shaped thin film that thickness is 28 μm is entirely opened up Put into continuously and can stably run;
2. plasma treatment operation: the surface tension of the basement membrane after process reaches 80dyn/cm;
3. topcoating operation: the thin film through plasma treatment enters topcoating operation, uses reverse intaglio plate to be coated with, by coating Roller coordinates with scraper, makes coating materials autohension AC emulsion transfer to film surface by applicator roll from hopper, is wherein coated with Process is transferred to film surface coating by applicator roll and is controlled at 1.4/m2, coating layer thickness 0.8 μm, coated thin film tension force controls 60N;In coating materials AC emulsion, wherein add wax emulsion, silicon dioxide antiplastering aid;Wherein autohension autohension AC emulsion and wax Emulsion, the dry weight ratio of silicon dioxide antiplastering aid be: 100:2.5:1.;
4. topcoating baking operation: #1 temperature is 110 DEG C, drying time is 1 second, and #2 temperature is 120 degree, and drying time is 0.5 second, #3 temperature was 125 DEG C, and drying time is 0.5 second, and tension force controls as 100N;
5. surface blemish on-line checking operation: camera is CCD industrial camera, light source is highlighted LED linear condensation light source
6. winding process: winding tension 160N, attenuation rate 70%.
After testing, the autohension AC coated film that coating system of the present invention prepares, heat seal strength is 3.2N/15mm(heat-sealing temperature Degree is 127 DEG C, and pressure is 0.14Mpa, and the time is 0.75s), after compound, peel strength is answering of 2.0N/15mm(peel strength Closing structure is autohension AC coated film // compound adhesive //CPP30, and spread is 2g/m2, detection method is according to GBT10004-2008 Standard).

Claims (6)

1. the bottomless glue coating method of an autohension acrylic acid ester emulsion, it is characterised in that comprise the steps:
(1) operation is unreeled:
Under the constant unwinding tension of 35-45N, roll-shaped thin film is entirely unfolded into continuously and can stably run, and Use the active release spool of two station work alternate with each other and by programme controlled automatic Mosaic mechanism, to realize production Seriality, it is possible to achieve do not shut down and unreel continuously;
(2) plasma treatment operation:
The film unreeling out is passed through plasma treatment appts, and using plasma processes base film, makes the surface of thin film Tension force reaches 75-80 dyne;
(3) topcoating operation:
Thin film through plasma treatment enters topcoating operation, uses reverse intaglio plate to be coated with, by coordinating of applicator roll and scraper, Making coating materials autohension acrylic acid ester emulsion transfer to film surface by applicator roll from hopper, coating process passes through applicator roll Transfer to film surface coating control at 0.8-1.4g/m2, between coating layer thickness 0.5-0.8 μm, coated thin film tension force controls 30-60N;
(4) topcoating baking operation:
Topcoating is dried and is used baking oven hot-air dry, by topcoating stage drying can be made thin film preheating and drying so that it is dried Coating more uniform ground;In drying course, thin film must have certain tension force to control, tension force span of control: 50-100N Between, described oven temperature is divided into 3 sections, i.e. #1, #2, #3, and wherein, #1 temperature is 90-110 DEG C, and drying time is the 1-2 second, # 2 temperature are 100-120 degree, and drying time is the 0.5-1.5 second, and #3 temperature is 110-125 DEG C, and drying time is the 0.5-1 second;
(5) surface blemish on-line checking operation:
Use the operation principle of the online image scanning of camera, when production line high-speed produces, use light source to irradiate and produce sheet surface, with Time by camera real time scan gather the product image at light source irradiation, the image of collection is carried out software algorithm process with point Cut, and recording mark;
(6) winding process:
Material wound must be become preferable reel, the out-of-roundness of reel can significantly affect the outward appearance of product by rolling, during rolling Tension force, the pressure of rolling pressure roller all must be carefully controlled, and winding tension is 30N-160N, and attenuation rate is 20-70%.
2. the bottomless glue coating method of autohension acrylic acid ester emulsion as claimed in claim 1, it is characterised in that described step (3) applicator roll in is 50-150 line/tetra-limit prismatic table shape ceramic anilox roller;Scraper is highly corrosion resistant, and width 12mm is not Rust steel spatula.
3. the bottomless glue coating method of autohension acrylic acid ester emulsion as claimed in claim 1, it is characterised in that described In coating materials autohension acrylic acid ester emulsion add wax emulsion, silicon dioxide antiplastering aid, wherein autohension acrylic acid ester emulsion with Wax emulsion, the dry weight ratio of silicon dioxide antiplastering aid be: 100:2.5:1.
4. the bottomless glue coating method of autohension acrylic acid ester emulsion as claimed in claim 1, it is characterised in that described topcoating Use the coating of kiss formula.
5. the bottomless glue coating method of autohension acrylic acid ester emulsion as claimed in claim 1, it is characterised in that described step (5) camera in is CCD industrial camera, and described light source is highlighted LED linear condensation light source.
6. the bottomless glue coating method of autohension acrylic acid ester emulsion as claimed in claim 1, it is characterised in that described step (1) the roll-shaped thin film in is any one in BOPP thin film, BOPET film or BOPA thin film.
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CN108795314A (en) * 2018-05-14 2018-11-13 江苏杰立胶粘材料科技有限公司 A kind of PE greenhouses repair sheets band and preparation method thereof
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CN101817246B (en) * 2009-12-29 2012-10-10 海南赛诺实业有限公司 Primer-free coated biaxially oriented polypropylene film substrate
CN103008213B (en) * 2012-12-26 2014-11-26 海南赛诺实业有限公司 Non-primer coating method for self-adhesive polyvinylidene chloride emulsion and coating system for implementing non-primer coating method

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