CN104341165A - Ferrovanadium slag and manganese slag castable - Google Patents

Ferrovanadium slag and manganese slag castable Download PDF

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Publication number
CN104341165A
CN104341165A CN201410578409.1A CN201410578409A CN104341165A CN 104341165 A CN104341165 A CN 104341165A CN 201410578409 A CN201410578409 A CN 201410578409A CN 104341165 A CN104341165 A CN 104341165A
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CN
China
Prior art keywords
parts
slag
aggregate
powder
manganese
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Pending
Application number
CN201410578409.1A
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Chinese (zh)
Inventor
穆祥
王西来
董伟胜
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Ningxia Tianzong Hongguang Cogeneration Technology Co Ltd
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Ningxia Tianzong Hongguang Cogeneration Technology Co Ltd
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Priority to CN201410578409.1A priority Critical patent/CN104341165A/en
Publication of CN104341165A publication Critical patent/CN104341165A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3262Manganese oxides, manganates, rhenium oxides or oxide-forming salts thereof, e.g. MnO
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3272Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
    • C04B2235/3826Silicon carbides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Products (AREA)

Abstract

The invention relates to a ferrovanadium slag and manganese slag castable. The ferrovanadium slag and manganese slag castable contains the following raw materials in parts by weight: 30-40 parts of aggregate, 40-50 parts of powder material and 5-10 parts of admixture, wherein the aggregate is prepared from ferrovanadium slag, zircon and silicon carbide; the powder material is prepared from ferrovanadium slag powder, alpha-Al2O3 powder and manganese slag powder; the admixture is composed of hexamethylenetetramine and phenol-formaldehyde resin.

Description

Ferrovanadium dregs and manganese slag mould material
Technical field
The invention belongs to technical field of refractory materials, particularly relate to a kind of ferrovanadium dregs and manganese slag mould material.
Background technology
At present, China's metallurgical industry develops rapidly, and the consumption of refractory materials is increasing, but the resource that can be used for refractory materials is fewer.Therefore, scientific and technical personnel are devoted to develop the resource that can be used as refractory materials always.
In addition, when utilizing v-bearing titanomagnetite smelting vanadium iron, a large amount of ferrovanadium dregs can be produced.A large amount of ferrovanadium dregs is piled up and cannot be recycled utilization, and this not only causes the pollution of environment, and causes the waste of resource.
Summary of the invention
In view of this, for the deficiency that the above prior art exists, provide a kind of high-temperature behavior is good, batching cost is low ferrovanadium dregs and manganese slag mould material.
A kind of ferrovanadium dregs and manganese slag mould material, comprise the raw material of following portions by weight: 30 ~ 40 parts of aggregates, 40 ~ 50 parts of powders, 5 ~ 10 parts of admixtures, described aggregate is made up of ferrovanadium dregs, zircon and silicon carbide; Described powder is by vanadium iron slag charge powder, α ~ Al 2o 3powder, manganese ground-slag form; Described admixture is made up of hexamethylenetetramine, resol.
Technique effect of the present invention is: containing aluminum oxide and magnesium oxide in ferrovanadium dregs, containing aluminum oxide and silicon-dioxide in manganese slag, zircon can improve resistance to spallation and the erosion resistance of refractory castable, that is, zircon pyrolytic decomposition is zirconium white and silicon-dioxide, silicon-dioxide and magnesium oxide react and form forsterite, aluminum oxide and magnesium oxide react and carry out calcining and generates spinel, simultaneous oxidation zirconium can make up the microfracture that microfracture produces, hexamethylenetetramine is as the solidifying agent of resol, when temperature reaches preset value, due to hexamethylenetetramine and resol effect, ferrovanadium dregs and manganese slag mould material are solidified very soon, and then reach stable shape fast after improving the resistance to hash of ferrovanadium dregs and manganese slag mould material and erosion resistance and ferrovanadium dregs and the cast of manganese slag mould material.
Embodiment
The technical solution adopted in the present invention a certain proportion of aggregate, powder and admixture is carried out mixing to obtain ferrovanadium dregs and manganese slag mould material.Concretely:
A kind of ferrovanadium dregs and manganese slag mould material, comprise the raw material of following portions by weight: 30 ~ 40 parts of aggregates, 40 ~ 50 parts of powders, 5 ~ 10 parts of admixtures, described aggregate is made up of ferrovanadium dregs, zircon and silicon carbide; Described powder is by vanadium iron slag charge powder, α ~ Al 2o 3powder, manganese ground-slag form; Described admixture is made up of hexamethylenetetramine, resol.Wherein, in described aggregate, the parts by weight of ferrovanadium dregs, zircon and silicon carbide are: vanadium iron slag charge 30 parts, zircon 50 parts and 20 parts, silicon carbide; Vanadium iron slag charge powder, α ~ Al in described powder 2o 3the parts by weight of powder, manganese ground-slag are: 30 parts, vanadium iron slag charge powder, α ~ Al 2o 330 parts, powder, manganese ground-slag 40 parts.Wherein, containing aluminum oxide and magnesium oxide in ferrovanadium dregs, containing aluminum oxide and silicon-dioxide in manganese slag, zircon can improve resistance to spallation and the erosion resistance of refractory castable, that is, zircon pyrolytic decomposition is zirconium white and silicon-dioxide, silicon-dioxide and magnesium oxide react and form forsterite, aluminum oxide and magnesium oxide react and carry out calcining and generates spinel, simultaneous oxidation zirconium can make up the microfracture that microfracture produces, hexamethylenetetramine is as the solidifying agent of resol, when temperature reaches preset value, due to hexamethylenetetramine and resol effect, ferrovanadium dregs and manganese slag mould material are solidified very soon, and then reach stable shape fast after improving the resistance to hash of ferrovanadium dregs and manganese slag mould material and erosion resistance and ferrovanadium dregs and the cast of manganese slag mould material.
Wherein, vanadium iron slag charge, zircon and silicon carbide mixing post-treatment become coarse aggregate, middle aggregate and fine aggregate, and the size of described coarse aggregate is 1.5 ~ 2.0mm; In described middle aggregate, the size of each component is 1.0 ~ 1.5mm; The size of described fine aggregate is 0.2 ~ 0.6mm; The weight of coarse aggregate, middle aggregate and fine aggregate is coarse aggregate 30 parts, 40 parts, middle aggregate and fine aggregate 30 parts.Manganese ground-slag carries out grinding by shredder to manganese slag to obtain.
Below illustrate above-mentioned ferrovanadium dregs and manganese slag mould material:
Embodiment 1
A kind of ferrovanadium dregs and manganese slag mould material, comprise the raw material of following portions by weight: 30 parts of aggregates, 50 parts of powders, 10 parts of admixtures, described aggregate is made up of ferrovanadium dregs, zircon and silicon carbide; Described powder is by vanadium iron slag charge powder, α ~ Al 2o 3powder, manganese ground-slag form; Described admixture is made up of hexamethylenetetramine, resol.Wherein, in described aggregate, the parts by weight of ferrovanadium dregs, zircon and silicon carbide are: vanadium iron slag charge 30 parts, zircon 50 parts and 20 parts, silicon carbide; Vanadium iron slag charge powder, α ~ Al in described powder 2o 3the parts by weight of powder, manganese ground-slag are: 30 parts, vanadium iron slag charge powder, α ~ Al 2o 330 parts, powder, manganese ground-slag 40 parts.
After the above-mentioned mixing of the raw material as aggregate, powder, add admixture mixing and both obtained ferrovanadium dregs and manganese slag mould material.
Embodiment 2
A kind of ferrovanadium dregs and manganese slag mould material, comprise the raw material of following portions by weight: 40 parts of aggregates, 40 parts of powders, 5 parts of admixtures, described aggregate is made up of ferrovanadium dregs, zircon and silicon carbide; Described powder is by vanadium iron slag charge powder, α ~ Al 2o 3powder, manganese ground-slag form; Described admixture is made up of hexamethylenetetramine, resol.Wherein, in described aggregate, the parts by weight of ferrovanadium dregs, zircon and silicon carbide are: vanadium iron slag charge 30 parts, zircon 50 parts and 20 parts, silicon carbide; Vanadium iron slag charge powder, α ~ Al in described powder 2o 3the parts by weight of powder, manganese ground-slag are: 30 parts, vanadium iron slag charge powder, α ~ Al 2o 330 parts, powder, manganese ground-slag 40 parts.
After the above-mentioned mixing of the raw material as aggregate, powder, add admixture mixing and both obtained ferrovanadium dregs and manganese slag mould material.
As described above, be only preferred embodiment of the present invention, when not limiting scope of the invention process with this, the simple equivalence namely generally done according to the present patent application the scope of the claims and invention description content changes and modifies, and all still remains within the scope of the patent.

Claims (3)

1. ferrovanadium dregs and a manganese slag mould material, it is characterized in that: the raw material comprising following portions by weight: 0 ~ 40 part of aggregate, 40 ~ 50 parts of powders, 5 ~ 10 parts of admixtures, described aggregate is made up of ferrovanadium dregs, zircon and silicon carbide; Described powder is by vanadium iron slag charge powder, α ~ Al 2o 3powder, manganese ground-slag form; Described admixture is made up of hexamethylenetetramine, resol.
2. ferrovanadium dregs according to claim 1 and manganese slag mould material, is characterized in that: wherein, and in described aggregate, the parts by weight of ferrovanadium dregs, zircon and silicon carbide are: vanadium iron slag charge 30 parts, zircon 50 parts and 20 parts, silicon carbide; Vanadium iron slag charge powder, α ~ Al in described powder 2o 3the parts by weight of powder, manganese ground-slag are: 30 parts, vanadium iron slag charge powder, α ~ Al 2o 330 parts, powder, manganese ground-slag 40 parts.
3. ferrovanadium dregs according to claim 2 and manganese slag mould material, is characterized in that: vanadium iron slag charge, zircon and silicon carbide mixing post-treatment become coarse aggregate, middle aggregate and fine aggregate, and the size of described coarse aggregate is 1.5 ~ 2.0mm; In described middle aggregate, the size of each component is 1.0 ~ 1.5mm; The size of described fine aggregate is 0.2 ~ 0.6mm; The weight of coarse aggregate, middle aggregate and fine aggregate is coarse aggregate 30 parts, 40 parts, middle aggregate and fine aggregate 30 parts.
CN201410578409.1A 2014-10-27 2014-10-27 Ferrovanadium slag and manganese slag castable Pending CN104341165A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114409418A (en) * 2022-01-19 2022-04-29 宜兴市锅炉密封工程有限公司 High-strength wear-resistant castable and preparation method and application thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102101756A (en) * 2010-12-30 2011-06-22 中南大学 Modified manganese slag-mineral powder composite gelled material
CN102145997A (en) * 2011-05-05 2011-08-10 攀钢集团有限公司 Refractory castable material containing ferrovanadium dregs
CN103553670A (en) * 2013-10-29 2014-02-05 宁夏天纵泓光余热发电技术有限公司 Ultramicron powder refractory castable

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102101756A (en) * 2010-12-30 2011-06-22 中南大学 Modified manganese slag-mineral powder composite gelled material
CN102145997A (en) * 2011-05-05 2011-08-10 攀钢集团有限公司 Refractory castable material containing ferrovanadium dregs
CN103553670A (en) * 2013-10-29 2014-02-05 宁夏天纵泓光余热发电技术有限公司 Ultramicron powder refractory castable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114409418A (en) * 2022-01-19 2022-04-29 宜兴市锅炉密封工程有限公司 High-strength wear-resistant castable and preparation method and application thereof

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Application publication date: 20150211