CN104341106B - A kind of glass batch and preparation method thereof and a kind of glass and preparation method thereof - Google Patents

A kind of glass batch and preparation method thereof and a kind of glass and preparation method thereof Download PDF

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CN104341106B
CN104341106B CN201310325471.5A CN201310325471A CN104341106B CN 104341106 B CN104341106 B CN 104341106B CN 201310325471 A CN201310325471 A CN 201310325471A CN 104341106 B CN104341106 B CN 104341106B
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glass
acid system
oxide
precipitation
presoma
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CN104341106A (en
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孙琦
赵利军
王宝冬
郭昭华
禹耕之
王晓欢
刘晓婷
肖永丰
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China Energy Investment Corp Ltd
National Institute of Clean and Low Carbon Energy
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Shenhua Group Corp Ltd
National Institute of Clean and Low Carbon Energy
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B1/00Preparing the batches
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/002Use of waste materials, e.g. slags

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of preparation method of glass batch, this method includes:(1)Flyash progress acid system is carried to the acid system residue obtained after aluminium and removes residual acid;(2)Leached with aqueous slkali, separation of solid and liquid obtains leaching liquid and leach residue;(3)Carbon dioxide is passed through into leaching liquid and carries out carbonation decomposition, then separation of solid and liquid obtains silicic acid precipitation and carbonate solution;(4)By step(3)Obtained silicic acid precipitation is mixed with calcium oxide and/or calcium oxide presoma, and is optionally mixed with sodium oxide molybdena and/or sodium oxide molybdena presoma, obtains glass batch.The invention also discloses the preparation method and the glass of preparation of the glass batch prepared by method as described above, and glass.Iron oxide content is extremely low in the glass of the present invention, it is seen that light transmission rate is high, can reach ultra-clear glasses standard, flyash acid system can be greatly improved and puies forward aluminium overall economy quality, and can reduce acid system carries aluminum i ndustry solid waste, realizes Ash Utilization and environment-friendly application.

Description

A kind of glass batch and preparation method thereof and a kind of glass and preparation method thereof
Technical field
The glass batch prepared the present invention relates to a kind of preparation method of glass batch and by this method, the present invention is also It is related to the method that glass is prepared by the glass batch, and the glass prepared by this method.
Background technology
Flyash, as the inevitable outcome of coal-fired power plant, is the single industrial solid castoff of Largest In China.Flyash The recycling for carrying aluminium is not only a big contribution to environmental protection, meanwhile, when China alum clay resource will exhaust, Also there is important strategic importance.
Aluminum-extracted pulverized fuel ash technique mainly divides acid system, alkaline process, acid and alkali combination method, and ammonium sulfate method etc..In general, acid system The industrial solid wastes discharge for carrying aluminium is less, and the industrial solid wastes discharge that alkaline process carries aluminium is more.But flyash acid system carries aluminium Equally exist and carry the problem of aluminium by-product is few, added value is low, significantly impact the economy of this technology.Therefore, flyash is improved The added value that acid system carries aluminium turns into the focus of research.
Flyash acid system carries the residue of aluminium, according to raw material and technique, dioxide-containing silica typically 50-60 weight % with On, even up to more than 80-95 weight %.Under concentrated acid effect, the structure of flyash acid system residue of aluminum-extracted is destroyed, shape Into a large amount of holes, activity is improved.This lays a good foundation for the recycling of flyash acid system residue of aluminum-extracted.Although to powder Coal ash acid system carries aluminium and has carried out some researchs, but only has the by-products such as white carbon, silicon powder, silica gel, cement and flocculant at present Product, the exploitation of byproduct is also to be strengthened, further to improve the added value that flyash acid system carries aluminium.
The content of the invention
The invention aims to further improve flyash acid system to put forward the added value of aluminium there is provided a kind of glass batch Preparation method and preparation glass batch, and the method for glass and the glass of preparation are prepared by the glass batch.
The present inventor is had found under study for action, and flyash acid system residue of aluminum-extracted is removed after residual acid, alkali soluble immersion is used Take, SiO in the leaching liquid that may be such that2/Al2O3Weight ratio be more than 6, in leaching liquid being passed through carbon dioxide is carbonated Decompose, obtain silicic acid precipitation and carbonate solution, by silicic acid precipitation according to being actually needed and calcium oxide and/or calcium oxide presoma Mixing, and optionally mixed with sodium oxide molybdena and/or sodium oxide molybdena presoma, glass batch is can obtain, then, glass batch is appointed In choosing and potassium oxide, potassium oxide presoma, aluminum oxide, alumina precursor, magnesia, magnesia presoma and glass agent At least one mixing, gained mixture can be used for the iron oxide content prepared in glass, and the glass prepared extremely low, it is seen that light is saturating Cross rate high, can reach ultra-clear glasses standard.Especially when the concentration of aqueous slkali is 10-80 weight %, preferably 15-60 weight %, with institute The silica meter in acid system residue is stated, the mol ratio of the acid system residue and alkali is 1:1-10, preferably 1:2-6;The leaching Condition include:Temperature is 50-150 DEG C, and preferably 70-130 DEG C, the time is 0.25-6h, in the case of preferably 0.5-3h, SiO in leaching liquid2/Al2O3Weight ratio can be 30-150, obtained glass batch is more suitable for preparing glass, and can be further The iron oxide content in glass is reduced, the visible light transmissivity of glass is improved;And technical process is easy under the optimum condition Realize, with higher economy.Therefore, flyash acid system proposed by the present invention, which carries aluminium by-product glass, can be greatly improved flyash Acid system puies forward the overall economy quality of aluminium, and reduces the industrial solid wastes that acid system carries aluminium, realizes Ash Utilization and environment-friendly Using.
Therefore, to achieve these goals, on the one hand, the invention provides a kind of preparation method of glass batch, institute The method of stating includes:
(1)Flyash progress acid system is carried to the acid system residue obtained after aluminium and removes residual acid;
(2)Leached with aqueous slkali, separation of solid and liquid obtains leaching liquid and leach residue;
(3)Carbon dioxide is passed through into leaching liquid and carries out carbonation decomposition, then separation of solid and liquid obtains silicic acid precipitation and carbon Acid salt solution;
(4)By step(3)Obtain silicic acid precipitation mixed with calcium oxide and/or calcium oxide presoma, and optionally with oxidation Sodium and/or the mixing of sodium oxide molybdena presoma, obtain glass batch.
Preferably, the aqueous slkali is the aqueous solution of sodium hydroxide and/or potassium hydroxide.
Preferably, step(2)In, the concentration of aqueous slkali is 10-80 weight %, with the silica in the acid system residue Meter, the mol ratio of the acid system residue and alkali is 1:1-10;The condition of the leaching includes:Temperature is 50-150 DEG C, and the time is 0.25-6h。
It is further preferred that step(2)In, the concentration of aqueous slkali is 15-60 weight %, with two in the acid system residue Silica meter, the mol ratio of the acid system residue and alkali is 1:2-6;The condition of the leaching includes:Temperature is 70-130 DEG C, when Between be 0.5-3h.
Preferably, methods described is also included to step(3)Milk of lime progress causticization is added in obtained carbonate solution anti- Should, separation of solid and liquid obtains precipitation of calcium carbonate and aqueous slkali;It regard part calcium carbonate precipitation as step(4)In calcium oxide forerunner Body, step is back to by aqueous slkali(2)In;It is highly preferred that methods described also includes remaining precipitation of calcium carbonate being calcined, stone is prepared Grey breast, is back to the causticizing reaction;It is further preferred that methods described also includes that precipitation of calcium carbonate is obtained two will be calcined Carbonoxide is back to step(3).
Preferably, methods described step(3)In need not to silicic acid precipitation carry out cyclic washing, so as to silicic acid precipitation in meeting Carry sodium carbonate, potassium carbonate and/or aluminium hydroxide secretly.
Preferably, methods described step(4)In, silicic acid precipitation, calcium oxide and/or calcium oxide presoma, sodium oxide molybdena and/or The consumption of sodium oxide molybdena presoma makes the weight ratio of silica, sodium oxide molybdena and calcium oxide in obtained glass batch be 68-82: 12-22:6-16.
It is further preferred that methods described also includes:In step(1)Acid system is carried before aluminium, and iron removal by magnetic separation is carried out to flyash.
Second aspect, the invention provides a kind of glass batch prepared by method as described above.
The third aspect, the invention provides a kind of preparation method of glass, methods described includes:
(1)By glass batch optionally with potassium oxide, potassium oxide presoma, aluminum oxide, alumina precursor, magnesia, At least one of magnesia presoma and glass agent are mixed, wherein, the glass batch is that glass as described above is matched somebody with somebody Close material;
(2)By step(1)Obtained mixture is founded, is molded and annealed.
Fourth aspect, the invention provides a kind of glass prepared by method as described above.
The inventive method prepare glass batch, optionally with before potassium oxide, potassium oxide presoma, aluminum oxide, aluminum oxide Drive the mixing of at least one of body, magnesia, magnesia presoma and glass agent, you can for preparing glass.Institute of the present invention Iron oxide content is extremely low in the glass of preparation, it is seen that light transmission rate is high, can reach ultra-clear glasses standard, flyash can be greatly improved Acid system puies forward aluminium overall economy quality, and can reduce acid system and carry aluminum i ndustry solid waste, realize Ash Utilization and it is environment-friendly should With.
Other features and advantages of the present invention will be described in detail in subsequent embodiment part.
Embodiment
The embodiment to the present invention is described in detail below.It should be appreciated that described herein specific Embodiment is merely to illustrate and explain the present invention, and is not intended to limit the invention.
On the one hand, the invention provides a kind of preparation method of glass batch, this method includes:
(1)Flyash progress acid system is carried to the acid system residue obtained after aluminium and removes residual acid;
(2)Leached with aqueous slkali, separation of solid and liquid obtains leaching liquid and leach residue;
(3)Carbon dioxide is passed through into leaching liquid and carries out carbonation decomposition, then separation of solid and liquid obtains silicic acid precipitation and carbon Acid salt solution;
(4)By step(3)Obtain silicic acid precipitation mixed with calcium oxide and/or calcium oxide presoma, and optionally with oxidation Sodium and/or the mixing of sodium oxide molybdena presoma, obtain glass batch.
In the present invention, glass batch refers to that sodium calcium silicon ratio meets the glass batch of glass composition.
In the present invention, aqueous slkali is preferably the aqueous solution of sodium hydroxide and/or potassium hydroxide.
According to the present invention, glass batch is prepared while in accordance with the above method, you can realize the purpose of the present invention, that is, obtain Leaching liquid in SiO2/Al2O3Weight ratio be more than 6, obtained glass batch is suitable to prepare iron oxide in glass, glass Content is extremely low, it is seen that light transmission rate is high, can reach ultra-clear glasses standard.But under preferable case, step(2)In, aqueous slkali it is dense Spend for 10-80 weight %, in terms of the silica in the acid system residue, the mol ratio of the acid system residue and alkali is 1:1-10; The condition of leaching includes:Temperature is 50-150 DEG C, and the time is 0.25-6h.In the case of further preferably, step(2)In, aqueous slkali Concentration be 15-60 weight %, in terms of the silica in the acid system residue, the mol ratio of the acid system residue and alkali is 1: 2-6;The condition of leaching includes:Temperature is 70-130 DEG C, and the time is 0.5-3h.Under above-mentioned preferable case, SiO in leaching liquid2/ Al2O3Weight ratio up to 30-150, obtained glass batch is more suitable for preparing glass, and further can reduce in glass Iron oxide content, further improves the visible light transmissivity of glass.Also, under above-mentioned preferable case, technical process is easier to Realize, with more preferable economy.
In the present invention, leaching is generally carried out under agitation.
In the present invention, the method for aluminium is put forward without particular/special requirement for flyash acid system, can be using commonly used in the art various Method, for example, CN102153117A, CN1927716A, CN101811712A, CN101844783A, CN101870489A, Aluminum-extracted pulverized fuel ash method disclosed in CN102101686A, CN102020299A, CN102020300A, CN101254933A, this The content of a little patent applications is incorporated herein by way of full text is introduced, and will not be repeated here.
In the present invention, in order to further reduce influence of the iron to glass quality, the inventive method is preferably also included in step (1)Flyash acid system carries the step of carrying out iron removal by magnetic separation to flyash before aluminium.
In the present invention, for acid system residue without particular/special requirement, the acquisition of aluminium method can be proposed for acid system commonly used in the art Acid system residue obtained by acid system residue, each method as disclosed above, generally, silica contains in acid system residue Measure as 50-95 weight %, the content of aluminum oxide is 0.5-50 weight %.
Because the content of silica in acid system residue is 50-95 weight %, through step(2)After leaching, silica will be several All it is dissolved in aqueous slkali, therefore, the leach residue obtained after leaching has been greatly reduced relative to the amount of acid system residue, leaching Take residue according to its composition and property, can be discharged directly as industrial solid castoff or further be subject to profit as the raw material of industry With.
Step of the present invention(1)In, for removing in flyash acid system residue of aluminum-extracted, residual sour method is without particular/special requirement, for example Methods described can include acid system residue being calcined 15-300min at 200-1000 DEG C, be calcined preferably at 300-850 DEG C 30-180min, and/or cleaned with water to neutrality.In order to preferably remove under residual acid, preferable case, residual sour method bag is removed Include acid system residue being calcined after 15-300min at 200-1000 DEG C and cleaned again with water to neutrality.In the case of more preferably, remove residual The method of acid includes acid system residue being calcined after 30-180min at 300-850 DEG C being cleaned to neutrality with water again.
Step of the present invention(3)In, in order that carbonation decomposition carries out more thorough, even if silicic acid precipitates more complete, carbonic acid Change decomposing terminal pH value of solution and be preferably shorter than 11, more preferably less than 9, be still more preferably 8-9.
Step of the present invention(3)In, for carbon dioxide source without particular/special requirement, for example, can be by being calcined calcium carbonate Precipitation is obtained, can also outsourcing acquisition or the acquisition of kiln burning waste gas.It will be understood by those skilled in the art that for carbonic acid The volumetric concentration for changing the carbon dioxide in the gas decomposed should be greater than 10%, optimal with 40% or so, the carbon dioxide and kiln of outsourcing The impurity for the carbon dioxide that stove burning waste gas is obtained should not influence carbonation decomposition process.
Step of the present invention(3)In, it can carry sodium carbonate and/or potassium carbonate and a small amount of aluminium hydroxide secretly in silicic acid precipitation, and Sodium oxide molybdena, potassium oxide and aluminum oxide are also the important composition of glass batch.Therefore, step(3)In silicic acid need not be precipitated Carry out cyclic washing.
In order to further reduce cost, the inventive method preferably also includes to step(3)Add in obtained carbonate solution Enter milk of lime and carry out causticizing reaction, separation of solid and liquid obtains precipitation of calcium carbonate and aqueous slkali;It regard part calcium carbonate precipitation as step (4)In calcium oxide presoma, aqueous slkali is back to step(2)In.
In causticizing reaction of the present invention, in terms of calcium oxide, the mol ratio of carbonate and milk of lime is preferably 1:0.9-1.1;It is severe The temperature of change is preferably 70-95 DEG C, and the time is preferably 0.5-3h.
In the present invention, aqueous slkali is back to step(2)In, it will be understood by those skilled in the art that because of step(3) Silicic acid precipitation entrainment carbonate and causticizing reaction obtain precipitation of calcium carbonate entrainment alkali, the loss of a small amount of alkali will be caused, because This can supplement appropriate alkali as needed in the aqueous slkali that causticizing reaction is obtained and be back to step(2)In to meet step(2) In to alkali the need for.
In the present invention, part calcium carbonate precipitation is regard as step(4)In calcium oxide presoma, precipitation of calcium carbonate entrainment Alkali, and sodium oxide molybdena and potassium oxide are also the important composition of glass batch.It therefore, there is no need to wash precipitation of calcium carbonate repeatedly Wash to prepare purity calcium carbonate, part calcium carbonate precipitation can be directly used as step(4)In calcium oxide presoma.
In glass, the weight ratio of silica and sodium oxide molybdena and calcium oxide is generally 68-82:12-22:6-16, therefore, In step of the present invention(4)In, silicic acid precipitation is mixed with calcium oxide and/or calcium oxide presoma according to being actually needed, and optionally Mixed with sodium oxide molybdena and/or sodium oxide molybdena presoma, can obtain glass batch, wherein, silicic acid precipitation, calcium oxide and/or oxidation The consumption of calcium presoma, sodium oxide molybdena and/or sodium oxide molybdena presoma makes silica, sodium oxide molybdena and oxygen in obtained glass batch The weight ratio for changing calcium is 68-82:12-22:6-16, preferably 69-76:12-16:8-14.
By step(3)The part calcium carbonate precipitation that obtained carbonate solution progress causticizing reaction is obtained is used as before calcium oxide The aforementioned proportion relation of silico-calcium can be met by driving body.
In step(4)In, by step(3)Obtained silicic acid precipitation is mixed with calcium oxide and/or calcium oxide presoma, and is appointed Choosing is mixed with sodium oxide molybdena and/or sodium oxide molybdena presoma, obtains glass batch, and the glass batch includes carrying secretly in silicic acid precipitation Carbonate and aluminium hydroxide, when by step(3)The part calcium carbonate that obtained carbonate solution progress causticizing reaction is obtained sinks Form sediment when being used as calcium oxide presoma, in addition to the alkali carried secretly in precipitation of calcium carbonate, the glass batch may make up glass composition 90-100 weight %.
In the present invention, sodium oxide molybdena presoma is to refer to that during glass preparation decomposable asymmetric choice net obtains the material of sodium oxide molybdena, example Such as, can be sodium carbonate, sodium hydroxide etc.;Calcium oxide presoma is to refer to that decomposable asymmetric choice net obtains calcium oxide during glass preparation Material, for example, can be for calcium carbonate, calcium hydroxide etc..
In the present invention, because the part calcium carbonate only obtained with causticizing reaction is precipitated as calcium oxide presoma, in order to Cost is further reduced, the inventive method preferably also includes remaining precipitation of calcium carbonate being calcined, generation calcium oxide and carbon dioxide, Calcium oxide can be configured to milk of lime, be back to causticizing reaction, and carbon dioxide can be back to step(3).It is remaining in the present invention Precipitation of calcium carbonate is for as the part calcium carbonate of calcium oxide presoma precipitation, i.e. the amount of remaining precipitation of calcium carbonate The total amount of the precipitation of calcium carbonate obtained with the amount sum of the part calcium carbonate precipitation as calcium oxide presoma for causticizing reaction.
Second aspect, present invention also offers glass batch prepared by method as described above.
The third aspect, the invention provides a kind of preparation method of glass, this method includes:
(1)By glass batch optionally with potassium oxide, potassium oxide presoma, aluminum oxide, alumina precursor, magnesia, At least one of magnesia presoma and glass agent are mixed, wherein, glass batch is glass batch as described above;
(2)By step(1)Obtained mixture is founded, is molded and annealed.
As described above, the glass batch of the present invention may make up the 90-100 weight % of glass composition.Glass batch is appointed In choosing and potassium oxide, potassium oxide presoma, aluminum oxide, alumina precursor, magnesia, magnesia presoma and glass agent At least one is mixed, you can directly to be founded, be molded and be annealed the glass batch of the present invention, now glass batch Constitute 100 weight % of glass composition.That is step(1)Obtained mixture can also may be used for glass batch of the invention in itself Think the glass batch and potassium oxide, potassium oxide presoma, aluminum oxide, alumina precursor, magnesia, magnesia of the present invention The mixture that at least one of presoma and glass agent are mixed to get.
The composition of glass is generally comprised:12-22 weight % sodium oxide molybdena, 6-16 weight % calcium oxide and 68-82 weight %'s Silica;Preferably include:12-16 weight % sodium oxide molybdena, 8-14 weight % calcium oxide and 69-76 weight % silica. Sodium oxide molybdena and calcium oxide can partly be replaced by potassium oxide and magnesia, help to improve glass function and processing characteristics.Therefore, root The need for according to glass function and processing characteristics, can optionally with potassium oxide, potassium oxide presoma, aluminum oxide, alumina precursor, oxygen Change the mixing of at least one of magnesium, magnesia presoma and glass agent.
In the present invention, potassium oxide presoma is to refer to that during glass preparation decomposable asymmetric choice net obtains the material of potassium oxide, oxygen It is to refer to that during glass preparation decomposable asymmetric choice net obtains the material of aluminum oxide to change aluminium presoma, and magnesia presoma is to refer in glass Decomposable asymmetric choice net obtains the material of magnesia in glass preparation process, for example, potassium oxide presoma, alumina precursor and magnesia forerunner Body can be respectively carbonate, nitrate or sulfate of potassium, aluminium and magnesium etc..
In the present invention, glass agent can use glass manufacture in commonly use glass agent, for example can selected from fining agent, One or more in Oxidizing and Reducing Agents, colouring agent, decolorising agent, opacifiers and cosolvent etc..Fining agent for example can be Arsenic trioxide, antimony oxide, nitrate, sulfate, fluoride, ceria, ammonium salt etc.;Oxidant for example can be nitre Hydrochlorate, arsenic trioxide, ceria etc.;Reducing agent for example can be carbon, potassium tartrate, glass putty and compound, metallic aluminium powder With metal antimony powder etc.;Colouring agent is such as can be the compound of transition metal and thulium;Decolorising agent is for example Can be sodium nitrate, potassium nitrate, antimony oxide, cerium oxide, manganese oxide etc.;Opacifiers for example can for fluoride, phosphate, Sulfate and chloride etc.;Cosolvent is such as can be fluoride, boride, barium compound and nitrate.As described above, same A variety of auxiliary agents, such as nitrate and sulfate can be played a part of sometimes in glass melting process by planting compound.Meanwhile, institute Stating usage amount of different types of single auxiliary agent in glass melting process can change in very large range, for example, can be 0.01-7 weight %.
In the present invention, potassium oxide, potassium oxide presoma, aluminum oxide, alumina precursor, magnesia, magnesia presoma With the consumption of glass agent, can be according to the concrete content of each component in the glass batch of the present invention, and glass technology Condition and purposes and accordingly adjust, this is known to those skilled in the art, will not be repeated here.
, can be using the conventional method in this area for specific preparation technology without particular/special requirement in the present invention.It is general to carry out After founding, be molded and annealing, it can as needed be reprocessed, obtain glass product.
In the present invention, the method for founding, being molded, anneal and reprocess can use ability without particular/special requirement The common process method in domain.For example, melting process can be carried out by following technique:It is heated to after all raw materials are well mixed 800-1000 DEG C, generate silicate;Obtained silicate is heated to 1200-1300 DEG C, glass metal is formed;By obtained glass Liquid is heated to 1400-1500 DEG C, carries out the clarification of glass metal;At a temperature of less than 100-200 DEG C of glass metal clarifying temp, enter The homogenizing of row glass metal;1000-1300 DEG C of cooling is cooled to after homogenizing, glass metal is possessed the viscosity needed for shaping.
But, it will be understood by those skilled in the art that each stage of glass smelting connect each other and influence, In actual melting process, the above stage is often while progress or staggeredly progress, depend primarily on the process system founded The characteristics of with glass melter structure.
Glass shaping can be using the various techniques commonly used in production, such as pressing, blowing method, drawing shaping, calendering Shaping, moulding by casting, float glass process shaping etc..For the production of sodium calcium plate glass, preferably float glass process shaping and calendering formation.
Meanwhile, it is too fast and cause to burst in order to avoid cooling down, one should be also incubated at an annealing temperature as glass shaping is latter The section time, then cooled to according to chilling temperature system after certain temperature and stop heating, allow it to slowly cool to 100 naturally with stove Below DEG C, come out of the stove, room temperature is cooled in atmosphere.If glass must anneal again after annealing through stress disqualified upon inspection, to prevent Burst during processing.
Glass after shaping, which only has minority, can meet user's request, and the overwhelming majority needs to be reprocessed, and can just be accorded with Close desired glassware.The reprocessing of glass generally can be divided into cold working(Cutting, grinding, polishing etc.), hot-working and surface Handle three major types.In addition, glass reprocessing also includes sealing-in and the intensive treatment of glass(It is physical toughened and chemical enhanced)Deng. The reprocessing technique being well known to the skilled person above, will not be repeated here.
Fourth aspect, present invention also offers glass prepared by method as described above.
Embodiment
The present invention is further illustrated for following embodiment, but and is not so limited the present invention.
In the examples below:
Chemical composition analysis, is carried out according to GBT 1574-2007.
Glass visible light transmissivity is determined, according to IS0 9050:2003 (E) are carried out.
Flyash is derived from the quasi- a certain power plant in Ge Er areas in the Inner Mongol, constitutes as follows:(Weight %)
SiO2 Al2O3 Fe2O3 FeO MgO CaO Na2O K2O H2O TiO2 P2O5 MnO S Loss on ignition Total amount
40.01 50.71 1.41 0.35 0.47 2.85 0.12 0.5 0.024 1.57 0.17 0.022 0.22 1.41 99.81
Embodiment 1
The embodiment is used for the preparation method and the preparation method of glass for illustrating the glass batch of the present invention.
(1)The flyash of composition described above is taken, in sulfuric acid concentration 98%, 260 DEG C of temperature, time 100min, liquid-solid ratio 4:1 Under the conditions of reacted.Afterwards, the aluminum sulfate for generation in unreacted sulfuric acid, filter residue, and absorbed portion sulfuric acid are filtered out. It is 6 by liquid-solid ratio at 300 DEG C after roasting deacidification:1 adds water dissolution 30min in dry slag, obtains aluminum sulfate solution and acid system is residual Slag.It is 72.8 weight % to determine dioxide-containing silica in acid system residue, and alumina content is 13 weight %, and iron oxide content is 0.4 Weight %.
(2)Acid system residue is calcined 60min at 800 DEG C, cleaned after cooling with water to neutrality.Then by acid at 95 DEG C Method residue stirs leaching in 1 hour, in terms of the silica in acid system residue, the acid system in 30 weight % sodium hydroxide solutions The mol ratio of residue and alkali is 1:3, it is filtrated to get leaching liquid and leach residue.SiO in leaching liquid2/Al2O3Weight ratio be 98, Silica recovery rate is 91%.
(3)Carbon dioxide is passed through in leaching liquid and carries out carbonation decomposition, stops being passed through carbon dioxide when pH is 8.8. It is filtrated to get silicic acid precipitation and sodium carbonate liquor.Silicic acid precipitation solid content is 30%, and butt sodium oxide content is 3.5 weight %, SiO2/Al2O3Weight ratio be 95.
(4)In step(3)Milk of lime is added in obtained sodium carbonate liquor, in terms of calcium oxide, sodium carbonate and milk of lime Mol ratio is 1:1.1, stirring reaction 1 hour, is filtrated to get precipitation of calcium carbonate and sodium hydroxide solution at 95 DEG C.Calcium carbonate sinks Shallow lake solid content is 50%, butt Na2O content is 2.8 weight %.
(5)By step(3)Obtained silicic acid precipitation and step(4)Obtained part calcium carbonate precipitation and sodium carbonate is mixed Close, obtain glass batch, the consumption of part calcium carbonate precipitation and sodium carbonate causes in the glass batch that is obtained after mixing, with Each oxide meter, constitutes and is:14.5 weight % sodium oxide molybdena, 12.3 weight % calcium oxide, 0.7 weight % aluminum oxide, 72.5 weights Measure % silica.
(6)Take step(5)Obtained glass batch 300g, the crucible of 300ml capacity is placed in high temperature Muffle furnace, is risen Temperature is to 1300 DEG C, point 3 addition glass batches.After insulation 15 minutes, 1500 DEG C of glass clarifying temperature is risen to, 2 hours are incubated. During incubation, with stainless steel bar stirring several times, it is ensured that without heavy seed, make homogenization of glass.Mould is placed on electric furnace On be preheated to 1000 DEG C, take out one piece of 100mm × 100mm × 5mm of crucible cast molding chunk glass, and be transferred to annealing immediately With in low temperature Muffle furnace, 30 minutes or so are incubated at 580 DEG C, is annealed.Then 1 DEG C per minute is pressed, is cooled to after 200 DEG C and breaks Electricity, less than 100 DEG C are slowly cooled to stove, is come out of the stove, room temperature is cooled in atmosphere naturally.Complete annealing.Afterwards, flat board glass Glass cuts into the shape for being adapted to processing and experiment test, and is ground and polishing.
Determine the visible light transmissivity of the glass of the content of iron oxide and 3mm thickness in gained glass.It the results are shown in Table 1.
Embodiment 2
The embodiment is used for the preparation method and the preparation method of glass for illustrating the glass batch of the present invention.
(1)The flyash of composition described above is taken, 0.7 weight % is down to by iron removal by magnetic separation rear oxidation iron content.Add 37 weights It is 4.5 to measure % hydrochloric acid and carry out alumina ratio in the molten reaction of acid, hydrochloric acid and flyash:1,200 DEG C of reaction temperature, the reaction time 2 is small When.Separation of solid and liquid obtains liquor alumini chloridi and acid system residue.It is 91.2 weight %, oxygen to determine dioxide-containing silica in acid system residue Change aluminium content is 2.1 weight %, and iron oxide content is 0.2 weight %.
(2)Acid system residue is calcined 120min at 500 DEG C, cleaned after cooling with water to neutrality.Then will at 70 DEG C Acid system residue stirs leaching in 3 hours, in terms of the silica in acid system residue, the acid in 15 weight % sodium hydroxide solutions The mol ratio of method residue and alkali is 1:2.It is filtrated to get leaching liquid and leach residue.SiO in leaching liquid2/Al2O3Weight ratio is 128, silica recovery rate is 86%.
(3)Carbon dioxide is passed through in leaching liquid and carries out carbonation decomposition, stops being passed through carbon dioxide when pH is 8.5. It is filtrated to get silicic acid precipitation and sodium carbonate liquor.Silicic acid precipitation solid content is 26%, and butt sodium oxide content is 3.3 weight %, SiO2/Al2O3Weight ratio be 125.
(4)In step(3)Milk of lime is added in obtained sodium carbonate liquor, in terms of calcium oxide, sodium carbonate and milk of lime Mol ratio is 1:0.9, stirring reaction 3 hours, are filtrated to get precipitation of calcium carbonate and sodium hydroxide solution at 70 DEG C.Calcium carbonate sinks Shallow lake solid content is 52%, and butt sodium oxide content is 3.5 weight %.
(5)By step(3)Obtained silicic acid precipitation and step(4)Obtained part calcium carbonate precipitation and sodium carbonate is mixed Close, obtain glass batch, the consumption of part calcium carbonate precipitation and sodium carbonate causes in the glass batch that is obtained after mixing, with Each oxide meter, constitutes and is:15.2 weight % sodium oxide molybdena, 14.8 weight % calcium oxide, 0.5 weight % aluminum oxide, 69.5 weights Measure % silica.
(6)Take step(5)Obtained glass batch 300g, the crucible of 300ml capacity is placed in high temperature Muffle furnace, is risen Temperature is to 1300 DEG C, point 3 addition glass batches.After insulation 15 minutes, 1500 DEG C of glass clarifying temperature is risen to, 2 hours are incubated. During incubation, with stainless steel bar stirring several times, it is ensured that without heavy seed, make homogenization of glass.Mould is placed on electric furnace On be preheated to 1000 DEG C, take out one piece of 100mm × 100mm × 5mm of crucible cast molding chunk glass, and be transferred to annealing immediately With in low temperature Muffle furnace, 30 minutes or so are incubated at 550 DEG C, is annealed.Then 1 DEG C per minute is pressed, is cooled to after 200 DEG C and breaks Electricity, less than 100 DEG C are slowly cooled to stove, is come out of the stove, room temperature is cooled in atmosphere naturally.Complete annealing.Afterwards, flat board glass Glass cuts into the shape for being adapted to processing and experiment test, and is ground and polishing.
Determine the visible light transmissivity of the glass of iron oxide content and 3mm thickness in gained glass.It the results are shown in Table 1.
Embodiment 3
The embodiment is used for the preparation method and the preparation method of glass for illustrating the glass batch of the present invention.
(1)The flyash of composition described above is taken, in sulfuric acid concentration 98%, 210 DEG C of temperature, time 50min, liquid-solid ratio 4:1 bar Reacted under part.Afterwards, the aluminum sulfate for generation in unreacted sulfuric acid, filter residue, and absorbed portion sulfuric acid are filtered out. It is 6 by liquid-solid ratio at 300 DEG C after roasting deacidification:1 adds water dissolution 30min in dry slag, obtains aluminum sulfate solution and acid system is residual Slag.It is 57.8 weight % to determine dioxide-containing silica in acid system residue, and alumina content is 23.5 weight %, and iron oxide content is 0.9 weight %.
(2)Acid system residue is calcined 180min at 300 DEG C, cleaned after cooling with water to neutrality.Then will at 130 DEG C Acid system residue stirs leaching in 2 hours, in terms of the silica in acid system residue, the acid in 60 weight % sodium hydroxide solutions The mol ratio of method residue and alkali is 1:6, it is filtrated to get leaching liquid and leach residue.SiO in leaching liquid2/Al2O3Weight ratio be 35, silica recovery rate is 93%.
(3)Carbon dioxide is passed through in leaching liquid and carries out carbonation decomposition, stops being passed through carbon dioxide when pH is 9.Cross Filter obtains silicic acid precipitation and sodium carbonate liquor.Silicic acid precipitation solid content is 35%, and butt sodium oxide content is 3.9 weight %, SiO2/ Al2O3Weight ratio be 33.
(4)In step(3)Milk of lime is added in obtained sodium carbonate liquor, in terms of calcium oxide, sodium carbonate and milk of lime Mol ratio is 1:1.0, stirring reaction 2 hours, are filtrated to get precipitation of calcium carbonate and sodium hydroxide solution at 83 DEG C.Calcium carbonate sinks Shallow lake solid content 50%, butt sodium oxide content is 3.2 weight %.
(5)By step(3)Obtained silicic acid precipitation and step(4)Obtained part calcium carbonate precipitation and sodium carbonate is mixed Close, obtain glass batch, the consumption of part calcium carbonate precipitation and sodium carbonate causes in the glass batch that is obtained after mixing, with Following oxide meter, constitutes and is:12.2 weight % sodium oxide molybdena, 8.2 weight % calcium oxide, 2.3 weight % aluminum oxide, 77.3 weight % silica.
(6)Take step(5)Obtained glass batch 300g, the crucible of 300ml capacity is placed in high temperature Muffle furnace, is risen Temperature is to 1300 DEG C, point 3 addition glass batches.After insulation 15 minutes, 1500 DEG C of glass clarifying temperature is risen to, 2 hours are incubated. During incubation, with stainless steel bar stirring several times, it is ensured that without heavy seed, make homogenization of glass.Mould is placed on electric furnace On be preheated to 1000 DEG C, take out one piece of 100mm × 100mm × 5mm of crucible cast molding chunk glass, and be transferred to annealing immediately With in low temperature Muffle furnace, 30 minutes or so are incubated at 600 DEG C, is annealed.Then 1 DEG C per minute is pressed, is cooled to after 200 DEG C and breaks Electricity, less than 100 DEG C are slowly cooled to stove, is come out of the stove, room temperature is cooled in atmosphere naturally.Complete annealing.Afterwards, flat board glass Glass cuts into the shape for being adapted to processing and experiment test, and is ground and polishing.
Determine the visible light transmissivity of the glass of the content of iron oxide and 3mm thickness in gained glass.It the results are shown in Table 1.
Embodiment 4
The embodiment is used for the preparation method and the preparation method of glass for illustrating the glass batch of the present invention.
Method according to embodiment 1 prepares glass batch and glass, unlike, step(2)In, with acid system residue Silica meter, the mol ratio of the acid system residue and alkali is 1:1.Silica recovery rate is determined, is determined in gained glass The visible light transmissivity of the content of iron oxide and the glass of 3mm thickness.It the results are shown in Table 1.
Embodiment 5
The embodiment is used for the preparation method and the preparation method of glass for illustrating the glass batch of the present invention.
Method according to embodiment 1 prepares glass batch and glass, unlike, step(2)In, with acid system residue Silica meter, the mol ratio of the acid system residue and alkali is 1:10.Silica recovery rate is determined, is determined in gained glass The visible light transmissivity of the content of iron oxide and the glass of 3mm thickness.It the results are shown in Table 1.
Embodiment 6
The embodiment is used for the preparation method and the preparation method of glass for illustrating the glass batch of the present invention.
Method according to embodiment 1 prepares glass batch and glass, unlike, step(2)In, sodium hydroxide solution Concentration be 10 weight %.Silica recovery rate is determined, the content and the glass of 3mm thickness of iron oxide in gained glass is determined Visible light transmissivity.It the results are shown in Table 1.
Embodiment 7
The embodiment is used for the preparation method and the preparation method of glass for illustrating the glass batch of the present invention.
Method according to embodiment 1 prepares glass batch and glass, unlike, step(2)In, sodium hydroxide solution Concentration be 80 weight %.Silica recovery rate is determined, the content and the glass of 3mm thickness of iron oxide in gained glass is determined Visible light transmissivity.It the results are shown in Table 1.
Embodiment 8
The embodiment is used for the preparation method and the preparation method of glass for illustrating the glass batch of the present invention.
Method according to embodiment 1 prepares glass batch and glass, unlike, step(2)In, by 30 weight %'s Sodium hydroxide solution replaces with 30 weight % sodium hydroxide and the mixed solution of potassium hydroxide, wherein, sodium hydroxide and hydroxide The weight ratio of potassium is 2:1.Silica recovery rate is determined, the content and the glass of 3mm thickness of iron oxide in gained glass is determined Visible light transmissivity.It the results are shown in Table 1.
Table 1
As it can be seen from table 1 in the glass prepared using the inventive method, glass iron oxide content in below 130ppm, Ultra-clear glasses standard is met and exceeded(Iron oxide content is less than 150ppm), and the visible light transmissivity of 3mm thickness is 92% More than, also meet and exceed ultra-clear glasses standard(3mm thickness visible light transmissivity is 91.5%).
Embodiment 1 is compared with embodiment 4 and 5 as can be seen that with the silica in the acid system residue respectively Meter, the mol ratio of the acid system residue and alkali is 1:2-6, can further reduce the iron oxide content in obtained glass, enter one Step improves the visible light transmissivity of glass, and processing range is easier to realize, silica recovery rate is higher, good economy performance;Will Embodiment 1 is compared with embodiment 6 and 7 respectively can be seen that the concentration of aqueous slkali for 15-60 weight %, can further reduce Iron oxide content in glass, further improves the visible light transmissivity of glass, and processing range is easier to realize, silica is carried Take rate higher, good economy performance.
The inventive method prepare glass batch, optionally with before potassium oxide, potassium oxide presoma, aluminum oxide, aluminum oxide Drive the mixing of at least one of body, magnesia, magnesia presoma and glass agent, you can for preparing glass.Institute of the present invention Iron oxide content is extremely low in the glass of preparation, it is seen that light transmission rate is high, can reach ultra-clear glasses standard, flyash can be greatly improved Acid system puies forward aluminium overall economy quality, and can reduce acid system and carry aluminum i ndustry solid waste, realize Ash Utilization and it is environment-friendly should With.
The preferred embodiment of the present invention described in detail above, still, the present invention are not limited in above-mentioned embodiment Detail, in the range of the technology design of the present invention, a variety of simple variants can be carried out to technical scheme, this A little simple variants belong to protection scope of the present invention.
It is further to note that each particular technique feature described in above-mentioned embodiment, in not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to it is various can The combination of energy no longer separately illustrates.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally The thought of invention, it should equally be considered as content disclosed in this invention.

Claims (7)

1. a kind of preparation method of ultra-clear glasses batch, it is characterised in that methods described includes:
(1) flyash progress acid system is carried to the acid system residue obtained after aluminium and removes residual acid;
(2) leached with aqueous slkali, separation of solid and liquid obtains leaching liquid and leach residue;
(3) carbon dioxide is passed through into leaching liquid and carries out carbonation decomposition, then separation of solid and liquid obtains silicic acid precipitation and carbonate Solution;
(4) the silicic acid precipitation obtained step (3) is mixed with calcium oxide and/or calcium oxide presoma, and optionally with sodium oxide molybdena and/ Or the mixing of sodium oxide molybdena presoma, obtain glass batch;
Cyclic washing need not be carried out to silicic acid precipitation in step (3), so as to which sodium carbonate, potassium carbonate can be carried secretly in silicic acid precipitation And/or aluminium hydroxide;
Before step (1) acid system carries aluminium, iron removal by magnetic separation is carried out to flyash;
The content of silica is 50-95 weight % in the acid system residue that step (1) is obtained, and the content of aluminum oxide is 0.5-50 weights % is measured, acid system residue, which removes residual sour method, to be included:Acid system residue is calcined 15-300min at 200-1000 DEG C, and/or used Water is cleaned to neutrality;
In step (2), the concentration of aqueous slkali is 10-80 weight %, in terms of the silica in the acid system residue, the acid system The mol ratio of residue and alkali is 1:1-10;The condition of the leaching includes:Temperature is 50-150 DEG C, and the time is 0.25-6h;
Methods described also includes:Milk of lime is added in the carbonate solution obtained to step (3) and carries out causticizing reaction, separation of solid and liquid Obtain precipitation of calcium carbonate and aqueous slkali;Using part calcium carbonate precipitation as the calcium oxide presoma in step (4), aqueous slkali is returned For in step (2).
2. according to the method described in claim 1, wherein, the aqueous slkali is the aqueous solution of sodium hydroxide and/or potassium hydroxide.
3. according to the method described in claim 1, wherein, in step (2), the concentration of aqueous slkali is 15-60 weight %, with described Silica meter in acid system residue, the mol ratio of the acid system residue and alkali is 1:2-6;The condition of the leaching includes:Temperature Spend for 70-130 DEG C, the time is 0.5-3h.
4. according to the method described in claim 1, wherein, methods described also includes:Remaining precipitation of calcium carbonate is calcined, stone is prepared Grey breast, is back to the causticizing reaction.
5. method according to claim 4, wherein, methods described also includes:The dioxy that precipitation of calcium carbonate is obtained will be calcined Change carbon and be back to step (3).
6. the method according to any one of claim 1-5, wherein, in step (4), silicic acid precipitation, calcium oxide and/or oxygen Change the consumption of calcium presoma, sodium oxide molybdena and/or sodium oxide molybdena presoma make silica in obtained glass batch, sodium oxide molybdena and The weight ratio of calcium oxide is 68-82:12-22:6-16.
7. a kind of preparation method of ultra-clear glasses, it is characterised in that methods described includes:
(1) method according to any one in claim 1-6 prepares glass batch, by the glass batch optionally with In potassium oxide, potassium oxide presoma, aluminum oxide, alumina precursor, magnesia, magnesia presoma and glass agent at least One kind mixing;
(2) mixture for obtaining step (1) is founded, is molded and annealed.
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