CN104339430A - 一种环保型装修用刨花板 - Google Patents
一种环保型装修用刨花板 Download PDFInfo
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- CN104339430A CN104339430A CN201410439697.2A CN201410439697A CN104339430A CN 104339430 A CN104339430 A CN 104339430A CN 201410439697 A CN201410439697 A CN 201410439697A CN 104339430 A CN104339430 A CN 104339430A
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Abstract
一种环保型装修用刨花板，其特征在于：由第一中药板材层、负离子胶黏层和第二中药板材层组成，其中，所述负离子胶黏层由大豆蛋白胶黏剂和负离子天然矿物质粉组成，其中大豆蛋白胶黏剂和负离子天然矿物质粉的质量比为6：4，所述负离子天然矿物质粉为电气石、镧系稀土复合盐类和二氧化钛按重量比5：2：3的混合物，其中电气石为镁电气石和锂电气石按重量比4：6的混合物，不仅可以持续释放负离子，去除甲醛等有害物质和室内异味，抗菌抑菌，净化室内空气，以达到保健的功效，并且其含有的天然中药成分也可以起到驱蚊及抗菌抑菌的作用，一举多得，具有非常广泛的应用前景。
Description
技术领域
本发明属于装修用刨花板技术领域，特别涉及一种环保型装修用刨花板。
背景技术
室内装修用的各种建筑材料中，含有各种的挥发性有机物，这些有毒有害的气体包括：卤代烃化合物、芳香烃化合物(如苯)、醛类化合物(如甲醛)、酮类及脂类化合物，对室内空气造成了很大的污染，对人类健康的构成了极大的潜伏危害，已引起社会广泛关注。
将空气负离子技术运用于刨花板产品中，使用后的刨花板在室内长期释放空气负离子，尤其是负氧离子。由于其在结构上与超氧阴离子自由基(O2-)相似，因此具有相似的生物活性，能够使活的生物细胞带负电荷，从而使病毒失去对细胞的攻击能力。例如，在人造空气负离子环境中，经测定空气中霉菌、细菌数可降低90％以上。负氧离子被吸入人体后，能调节神经中枢的兴奋状态，改善肺的换气功能，改善血液循环，促进新陈代谢、增强免疫系统能力、使人精神振奋、提高工作效率等，它还对高血压、气喘、流感、失眠、关节炎等许多疾病有一定的治疗作用，所以人称负离子为“空气中的维生素”“长寿素”。
另一方面，传统的刨花板功能单一，容易产生甲醛等有害物质，极易对人体产生伤害，以及不具备驱赶蚊虫和舒缓压力的功能，已经不能满足人们的日常需求。
发明内容
针对现有技术存在的不足，本发明所要解决的技术问题是提供一种能够释放负离子、优化室内空气及具有提神醒脑、驱蚊虫功能的一种环保型装修用刨花板，其不仅可有效的驱赶蚊虫，还对葡萄球菌、结核杆菌、绿脓杆菌、革兰阴性细菌和革兰阳性细菌等多种病菌和真菌有一定的抑制、杀灭作用；同时气味芳香，性质温和，清新怡神，具有舒缓压力的功效，不会对人体产生不良影响，适用于各个年龄人群。
本发明的目的是通过如下技术方案实现的：
一种环保型装修用刨花板，由第一中药板材层、负离子胶黏层和第二中药板材层组成，所述第一中药板材层、负离子胶黏层和第二中药板材层从左至右依次设置，且所述第一中药板材层和第二中药板材层通过负离子胶黏层胶合，其中，所述负离子胶黏层由大豆蛋白胶黏剂和负离子天然矿物质粉组成，其中大豆蛋白胶黏剂和负离子天然矿物质粉的质量比为6：4，所述负离子天然矿物质粉为电气石、镧系稀土复合盐类和二氧化钛按重量比5：2：3的混合物，其中电气石为镁电气石和锂电气石按重量比4：6的混合物；所述第一中药板材层和第二中药板材层由下列重量份配比的原料制成：刨花30～40份，狼毒3～4份，金刚藤3～4份，闹羊花3～4份，B族维生素片2～3份，长叶冻绿3～4份，打破碗花花3～4份，栀子3～4份，樟木3～4份，柴胡3～4份，麝香3～4份，薰衣草3～4份，紫苏叶3～4份，香子兰3～4份，白芍药精油0.3～0.5份，聚氨基甲酸酯胶粘剂12～16份；其制造方法包括以下步骤：
S1、按上述各组分分别取镁电气石、锂电气石、镧系稀土复合盐类和二氧化钛，并分别投入超微粉碎机中粉碎至1700目的负离子天然矿物质粉，备用；
S2、将步骤S1中的负离子天然矿物质粉与大豆蛋白胶黏剂混合搅拌15min成负离子胶黏剂，备用；
S3、按上述各组分分别取刨花30～40份，狼毒3～4份，金刚藤3～4份，闹羊花3～4份，B族维生素片2～3份，长叶冻绿3～4份，打破碗花花3～4份，栀子3～4份，樟木3～4份，柴胡3～4份，麝香3～4份，薰衣草3～4份，紫苏叶3～4份，香子兰3～4份，投入超微粉碎机中粉碎成130目的混合粉末；
S4、将步骤S3中的混合粉末与白芍药精油、聚氨基甲酸酯胶粘剂加入高速分散机进行搅拌20min成混合料，备用；
S5、将步骤S4中的混合料置入压合机中，并按照规格分别热压制成第一中药板材层和第二中药板材层，备用；其中，压制时间为30min，压力为1Mpa/cm2，温度保持在100℃-110℃；
S6、将步骤S5中的第一中药板材层和/或第二中药板材层的一面分别涂布S2中的负离子胶黏剂，常规涂布量为50～120g/m2，然后分别将防第一中药板材层和第二中药板材层进行热压胶合，常规热压胶合工艺参数为：压力为0.5～1.0Mpa/cm2，温度为85℃-130℃，时间为1.5～5min；
S7、在步骤S6之后对刨花板进行加工、打磨、打包、检验、入库。
在一较佳实施例中，所述第一中药板材层的外表面附有石蜡层，从而使本发明中的刨花板具有良好的防水防潮效果；所述第二中药板材层的外表面附有三聚氰胺浸漆纸层，使本发明中的刨花板具有良好地防污效果，同时使外观更为鲜亮；
其进一步技术方案为，所述第一中药板材层和第二中药板材层的厚度之比为6：5。
需要说明的是，本发明基于祖国传统医学，采用中药保健理论，参考现代中药药理研究，从现有中药的药物筛选和反复验证，充分发挥各组份协同作用，其中采用的中药原料的作用简介如下。
狼毒：别名川狼毒、续毒、绵大戟、山萝卜、闷花头、热加巴、一扫光、搜山虎、一把香、药罗卜、生扯拢、红火柴头花、猴子根、断肠草，中医学上用其根祛痰、止痛、消积、杀虫。
金刚藤：又名菝葜、铁菱角、马加勒、筋骨柱子、冷饭头，为百合科植物西南菝葜的根茎，有祛风，活血，解毒的功效。
闹羊花：具有祛风除湿；定痛；杀虫的功效。
打破碗花花：①《陕西中草药》：“苦，凉，有小毒。”②《四川常用中草药》：“苦辛，温，有小毒。” 【化学成分】根及全草含白头翁素(anemonin)和三萜皂齐墩果酸-3-O-β-D-吡喃核糖基-(1→3)-α-L-吡喃鼠李糖基-(1→3)-α-L-吡喃阿拉伯糖甙、齐墩果酸3-O-β-D-吡喃核糖基-(1→3)-α-L-吡喃鼠李糖基-(1→2)-β-D-吡喃木糖甙，以及齐墩果酸。【功用主治】杀蛆虫、孑孓，化积，消肿，散瘀，治顽癣，秃疮，疟疾，小儿疳积，痢疾，痈疖疮肿，瘰疬，跌打损伤。
长叶冻绿:：落叶灌木或小乔木，根皮或全株入药，性平、味苦，去湿、杀菌，杀虫。
黄花蒿：辛、苦，凉。清热凉血，截疟，退虚热，解暑。用于肺痨潮热，疟疾，伤暑低热，无汗，小儿惊风，泄泻，恶疮疥癣，灭蚊。 根：用于劳热，骨蒸，关节酸疼，大便下血。果实：甘，凉。清热明目，杀虫。
栀子：其果实是传统中药，属卫生部颁布的第l批药食两用资源，具有护肝、利胆、降压、镇静、止血、消肿等作用，对白喉杆菌、金黄色葡萄球菌、伤寒杆菌有抑制作用，对多种皮肤真菌也有不同程度的抑制作用。
柴胡：是常用解表药。别名地熏、山菜、菇草、柴草。性味苦，微寒。归肝、胆经。有和解表里，疏肝，升阳之功效。用于感冒发热、寒热往来、疟疾、肝郁气滞、胸肋胀痛。
樟木：常绿乔木，树皮黄褐色，有不规则的纵裂纹，主产长江以南及西南各地。冬季伐树劈碎或锯成块状，晒干或风干。木材块状大小不一，表面红棕色至暗棕色，横断面可见年轮。质重而硬。有强烈的樟脑香气，味清凉，有辛辣感，性温，味辛；能 通窍辟秽、温中止痛、利湿杀虫。
麝香:《本经》：主辟恶气，温疟，痫痉，去三虫。
薰衣草：能除蚁、除蟑、除螨，放在衣柜、枕头下的时候，不但能代替樟脑丸，还能留下一股沁人的香味，研究发现，薰衣草有明显的抗菌作用，薰衣草中蕴含的芳樟醇是薰衣草抗菌的主要成分，它能抑制17种细菌（包括革兰阴性细菌和革兰阳性细菌）、10种真菌的生长。
紫苏叶：为唇形科植物紫苏的干燥叶（或带嫩枝），具有解表散寒，行气和胃的功效，用于风寒感冒，咳嗽呕恶，对葡萄球菌有抑制作用。
香子兰：具有特殊的香气，具有刺激作用，有抗腐烂、助消化、助荷尔蒙分泌、舒缓焦虑及改善失眠等功效。在医疗领域，对帕金森症、泌尿系统病、性病、心脏病、皮肤病等有特殊功效。
白芍药精油：白芍性凉，味苦酸，微寒，具有补血养血、平抑肝阳、柔肝止痛、敛阴止汗等功效，适用于阴虚发热、月经不调、胸腹胁肋疼痛、四肢挛急，泻痢腹痛、自汗盗汗、崩漏、带下等症，其中芍药甙有抗菌、解热、抗炎、增加冠状动脉流量、改善心肌营养血流、扩张血管、对抗急性心肌缺血、抑制血小板聚集、镇静、镇痛、解痉、抗溃疡、调节血糖的作用。白芍煎剂能抑制痢疾杆菌、肺炎链球菌、大肠杆菌、伤寒杆菌、溶血性链球菌、绿脓杆菌等。
本发明所涉及的设备、原料及方法，均为本行业惯常使用的设备、原料及方法。
本发明的有益效果：
本发明无毒无害，气味清新，具有保健效果，有利于人体健康，其在适量添加其它功能组分后仍能够保持原有的强度和质量。
1、电气石是一种硅酸盐矿物，其化学式为Na(Mg，Fe，Mn，Li，Al)3Al6(Si6O18)(Bo3)3(OH，F)4，它与水分子接触在静电场作用下，便可将水分子电离成氢离子（H+）和氢氧根离子(OH-)，氢氧根离子与水分子结合形成碱性羟基负离子（H2OOH-），即为“空气负离子”，目前科学研究证明：负离子不仅能促成人体合成和储存维生素，强化和激活人体的生理活动，对人体及其他生物的生命活动有着十分重要的影响，被称为“空气维生素”。负离子有效吸附室内有害物质，如甲醛、甲苯等建筑装修有害物质，不仅自身不增加污染，而且清洁净化室内空气，从根本上消除建筑装修综合症，保障人体健康不受影响，是一种绿色环保的装饰装修材料。
2、本发明中含有的中药成分，不仅能够驱赶蚊虫，还对葡萄球菌、结核杆菌、绿脓杆菌、革兰阴性细菌和革兰阳性细菌等多种病菌和真菌有一定的抑制、杀灭作用，可以预防呼吸道疾病，增强人体免疫功能；其不但清新空气，并能抑菌杀菌，同时气味芳香，性质温和，清新怡神，具有提神醒脑，增强记忆，助荷尔蒙分泌，舒缓焦虑等功效，更为关键的是，长期使用本发明不会对人体产生不良影响，适用于各个年龄人群，具有非常广泛的应用前景。
附图说明
图1是本发明的结构示意图。
具体实施方式
实施例1：
如图1所示的一种环保型装修用刨花板，由第一中药板材层1、负离子胶黏层2和第二中药板材层3组成，所述第一中药板材层1、负离子胶黏层2和第二中药板材层3从左至右依次设置，且所述第一中药板材层1和第二中药板材层3通过负离子胶黏层2胶合，其中，所述负离子胶黏层由大豆蛋白胶黏剂和负离子天然矿物质粉组成，其中大豆蛋白胶黏剂和负离子天然矿物质粉的质量比为6：4，所述负离子天然矿物质粉为电气石、镧系稀土复合盐类和二氧化钛按重量比5：2：3的混合物，其中电气石为镁电气石和锂电气石按重量比4：6的混合物；所述第一中药板材层1和第二中药板材层3由下列重量份配比的原料制成：刨花30kg，狼毒3kg，金刚藤4kg，闹羊花3kg，B族维生素片3kg，长叶冻绿3kg，打破碗花花4kg，栀子3kg，樟木4kg，柴胡3kg，麝香4kg，薰衣草3kg，紫苏叶4kg，香子兰3kg，白芍药精油0.3kg，聚氨基甲酸酯胶粘剂12kg～16kg；其制造方法包括以下步骤：
S1、按上述各组分分别取镁电气石、锂电气石、镧系稀土复合盐类和二氧化钛，并分别投入超微粉碎机中粉碎至1700目的负离子天然矿物质粉，备用；
S2、将步骤S1中的负离子天然矿物质粉与大豆蛋白胶黏剂混合搅拌15min成负离子胶黏剂，备用；
S3、按上述各组分分别取刨花30kg，狼毒3kg，金刚藤4kg，闹羊花3kg，B族维生素片3kg，长叶冻绿3kg，打破碗花花4kg，栀子3kg，樟木4kg，柴胡3kg，麝香4kg，薰衣草3kg，紫苏叶4kg，香子兰3kg，投入超微粉碎机中粉碎成130目的混合粉末；
S4、将步骤S3中的混合粉末与白芍药精油、聚氨基甲酸酯胶粘剂加入高速分散机进行搅拌20min成混合料，备用；
S5、将步骤S4中的混合料置入压合机中，并按照规格分别热压制成第一中药板材层和第二中药板材层，备用；其中，压制时间为30min，压力为1Mpa/cm2，温度保持在100℃-110℃；
S6、将步骤S5中的第一中药板材层和/或第二中药板材层的一面分别涂布S2中的负离子胶黏剂，常规涂布量为50～120g/m2，然后分别将防第一中药板材层和第二中药板材层进行热压胶合，常规热压胶合工艺参数为：压力为0.5～1.0Mpa/cm2，温度为85℃-130℃，时间为1.5～5min；
S7、在步骤S6之后对刨花板进行加工、打磨、打包、检验、入库。
在一较佳实施例中，所述第一中药板材层1的外表面附有石蜡层4，从而使本发明中的刨花板具有良好的防水防潮效果；所述第二中药板材层3的外表面附有三聚氰胺浸漆纸层5，使本发明中的刨花板具有良好地防污效果，同时使外观更为鲜亮；
其进一步技术方案为，所述第一中药板材层1和第二中药板材层3的厚度之比为6：5。
实施例2：
所述第一中药板材层1和第二中药板材层3由下列重量份配比的原料制成：刨花40kg，狼毒4kg，金刚藤3kg，闹羊花4kg，B族维生素片2kg，长叶冻绿4kg，打破碗花花3kg，栀子4kg，樟木3kg，柴胡4kg，麝香3kg，薰衣草4kg，紫苏叶3kg，香子兰4kg，白芍药精油0.5kg。
其余与实施例1相同。
实施例3：
所述第一中药板材层1和第二中药板材层3由下列重量份配比的原料制成：刨花35kg，狼毒3.5kg，金刚藤3.5kg，闹羊花3.5kg，B族维生素片2.5kg，长叶冻绿3.5kg，打破碗花花3.5kg，栀子3.5kg，樟木3.5kg，柴胡3.5kg，麝香3.5kg，薰衣草3.5kg，紫苏叶3.5kg，香子兰3.5kg，白芍药精油0.4kg。
其余与实施例1相同。
对照例：
一种刨花板，从下到上依次由背板层、脲醛树脂胶黏层、芯板层、第二胶粘层和面板层组成。
检验上述刨花板的方法如下。
（1）上述实施例1、实施例2和实施例3中的刨花板以及现有技术中的普通刨花板（对照例）依据GB/T18103-2003评估标准，其检测结果如下表：
| 序号 | 检测项目 | 单位 | 标准值 | 对照例 | 实施例1 | 实施例2 | 实施例3 |
| 1 | 静曲强度 | Mpa | ≥30 | ≥30 | ≥30 | ≥30 | ≥30 |
| 2 | 弹性模量 | Mpa | ≥4000 | ≥4000 | ≥4000 | ≥4000 | ≥4000 |
| 3 | 甲醛释放量 | Mg/L | E0≤0.5 | 1.97 | 0.09 | 0.11 | 0.1 |
（2）负离子检测。
采用负离子测试仪器，主要是针对木材、矿石、陶瓷材料、负离子粉末与相关制成商品（如负离子刨花板、衣物、项链、毛毯）等所释放出的负离子数量做出测量，测试结果如下表。
| 序号 | 检测项目 | 单位 | 实测结果 |
| 对照例 | 负离子数量 | 个/cm3 | 0 |
| 本发明实施例1、2、3 | 负离子数量 | 个/cm3 | >1600 |
结论：本发明实施例1、实施例2和实施例3中的刨花板均可以持续释放空气负离子，长期净化室内空气，与现有技术中的普通刨花板（对照例）相比较，本发明具有非常明显的优势。
（3）驱蚊效果测试。
依据现有技术中的普通刨花板（对照例）与上述实施例1、实施例2和实施例3的驱蚊效果进行对比测试，测试数据请见表3。
| 对照例 | 实施例1 | 实施例2 | 实施例3 | |
| 放置一天后的驱蚊率 | 17% | 91.4% | 93.7% | 93% |
| 放置一月后的驱蚊率 | 16.7% | 90.6% | 92.6% | 92.3% |
| 放置6个月后的驱蚊率 | 15.6% | 88.5% | 89.1% | 88.6% |
| 放置一年后的驱蚊率 | 14.8% | 86.3% | 87.7% | 87.2 % |
结论：本发明实施例1、实施例2和实施例3中的刨花板均能起到很好的驱蚊作用，与现有技术中的普通刨花板（对照例）相比较，本发明具有非常明显的驱蚊效果。
以上所述仅为本发明的较佳实施例，并不用以限制本发明，对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动，这里无需也无法对所有的实施方式予以穷举，凡在本发明的精神和原则之内，所做的任何修改、等同替换、改进等，仍包含在本发明的保护范围之内。
Claims (3)
1.一种环保型装修用刨花板，其特征在于：由第一中药板材层、负离子胶黏层和第二中药板材层组成，所述第一中药板材层、负离子胶黏层和第二中药板材层从左至右依次设置，且所述第一中药板材层和第二中药板材层通过负离子胶黏层胶合，其中，所述负离子胶黏层由大豆蛋白胶黏剂和负离子天然矿物质粉组成，其中大豆蛋白胶黏剂和负离子天然矿物质粉的质量比为6：4，所述负离子天然矿物质粉为电气石、镧系稀土复合盐类和二氧化钛按重量比5：2：3的混合物，其中电气石为镁电气石和锂电气石按重量比4：6的混合物；所述第一中药板材层和第二中药板材层由下列重量份配比的原料制成：刨花30～40份，狼毒3～4份，金刚藤3～4份，闹羊花3～4份，B族维生素片2～3份，长叶冻绿3～4份，打破碗花花3～4份，栀子3～4份，樟木3～4份，柴胡3～4份，麝香3～4份，薰衣草3～4份，紫苏叶3～4份，香子兰3～4份，白芍药精油0.3～0.5份，聚氨基甲酸酯胶粘剂12～16份；其制造方法包括以下步骤：
S1、按上述各组分分别取镁电气石、锂电气石、镧系稀土复合盐类和二氧化钛，并分别投入超微粉碎机中粉碎至1700目的负离子天然矿物质粉，备用；
S2、将步骤S1中的负离子天然矿物质粉与大豆蛋白胶黏剂混合搅拌15min成负离子胶黏剂，备用；
S3、按上述各组分分别取刨花30～40份，狼毒3～4份，金刚藤3～4份，闹羊花3～4份，B族维生素片2～3份，长叶冻绿3～4份，打破碗花花3～4份，栀子3～4份，樟木3～4份，柴胡3～4份，麝香3～4份，薰衣草3～4份，紫苏叶3～4份，香子兰3～4份，投入超微粉碎机中粉碎成130目的混合粉末；
S4、将步骤S3中的混合粉末与白芍药精油、聚氨基甲酸酯胶粘剂加入高速分散机进行搅拌20min成混合料，备用；
S5、将步骤S4中的混合料置入压合机中，并按照规格分别热压制成第一中药板材层和第二中药板材层，备用；其中，压制时间为30min，压力为1Mpa/cm2，温度保持在100℃-110℃；
S6、将步骤S5中的第一中药板材层和/或第二中药板材层的一面分别涂布S2中的负离子胶黏剂，常规涂布量为50～120g/m2，然后分别将防第一中药板材层和第二中药板材层进行热压胶合，常规热压胶合工艺参数为：压力为0.5～1.0Mpa/cm2，温度为85℃-130℃，时间为1.5～5min；
S7、在步骤S6之后对刨花板进行加工、打磨、打包、检验、入库。
2.如权利要求1所述的一种环保型装修用刨花板，其特征在于：所述第一中药板材层的外表面附有石蜡层，所述第二中药板材层的外表面附有三聚氰胺浸漆纸层。
3.如权利要求1所述的一种环保型装修用刨花板，其特征在于：所述第一中药板材层和第二中药板材层的厚度之比为6：5。
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| WO2017088616A1 (zh) * | 2015-11-25 | 2017-06-01 | 北京七特丽装饰材料有限公司 | 一种环保多功效型粘合剂 |
| CN106363765A (zh) * | 2016-09-29 | 2017-02-01 | 阜南县星光工艺品有限公司 | 一种中药耐用刨花板的制备方法 |
| CN107011857A (zh) * | 2016-12-06 | 2017-08-04 | 宁波中科朝露新材料有限公司 | 一种负离子大豆无醛胶黏剂 |
| CN107011857B (zh) * | 2016-12-06 | 2018-10-26 | 宁波中科朝露新材料有限公司 | 一种负离子大豆无醛胶黏剂 |
| CN107098663A (zh) * | 2017-05-03 | 2017-08-29 | 南通蛇类治疗研究所 | 农业废弃物功效性秸秆板 |
| CN107414978A (zh) * | 2017-06-29 | 2017-12-01 | 广东喜粤新材料科技有限公司 | 一种具有驱蚊虫的胶合板结构及其制作方法 |
| CN108789756A (zh) * | 2018-06-29 | 2018-11-13 | 怀宁县科林木业有限公司 | 多层环保型的刨花板加工工艺 |
| CN111941582A (zh) * | 2020-08-19 | 2020-11-17 | 香河天亚木业有限公司 | 一种刨花板及其制备方法 |
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