CN104338820A - Continuous punching method of diaphragm spring - Google Patents
Continuous punching method of diaphragm spring Download PDFInfo
- Publication number
- CN104338820A CN104338820A CN201410556907.6A CN201410556907A CN104338820A CN 104338820 A CN104338820 A CN 104338820A CN 201410556907 A CN201410556907 A CN 201410556907A CN 104338820 A CN104338820 A CN 104338820A
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- CN
- China
- Prior art keywords
- diaphragm spring
- die
- raw material
- square hole
- spring continuous
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
Abstract
The invention discloses a continuous punching method of a diaphragm spring. The continuous punching method of the diaphragm spring comprises the following steps: a: providing a diaphragm spring continuously punching die capable of punching slots, punching holes, pressing square-hole round corners, dropping half materials and pressing outer round corners; b: placing a raw material on the diaphragm spring continuously punching die and punching a slot and a square hole in the raw material on the diaphragm spring continuously punching die; c: pressing the square hole round corner on the raw material treated in the step b on the diaphragm spring continuously punching die; d: punching a central hole in the raw material treated in the step c on the diaphragm spring continuously punching die; e: pre-cutting and dropping the raw material treated in the step d on the diaphragm spring continuously punching die; f: transversely pushing the raw material treated in the step e on the diaphragm spring continuously punching die to the next station; g: pressing the outer round corner on the raw material treated in the step f on the diaphragm spring continuously punching die. The continuous punching method of the diaphragm spring, disclosed by the invention, has the advantages that the working efficiency can be increased and the utilization rate of the materials can be also increased.
Description
Technical field
The present invention relates to a kind of blanking method of diaphragm spring, particularly relate to a kind of diaphragm spring continuous stamping method.
Background technology
Current diaphragm spring blanking method key step is first to coiled strip scale shear, then blanking inside and outside circle, jet-bedding rush square hole, pressure square hole fillet, last cylindrical pressure fillet.The method needs to use 3 secondary moulds, 3 punch presses, 3 people, 4 procedures, and wherein, the utilization rate of material is low can only reach about 65%; And on average within every 8 hours, about 1500 products can only be produced, production efficiency is low.This kind of method can only adapt to low-carbon cold rolling coiled strip, if desired does raw material with spring steel band coiled material, then need the punch press selecting larger impulse force, efficiency also can reduce.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of diaphragm spring continuous stamping method that cost is low, efficiency is high.
For solving the problem, the invention provides a kind of diaphragm spring continuous stamping method, described diaphragm spring continuous stamping method comprises the following steps:
A: provide one can jet-bedding, punching, pressure square hole fillet, half blanking, pressure bull nose diaphragm spring continuous punching die;
B: raw material are placed on and described diaphragm spring continuous punching die carry out jet-bedding and rush square hole;
C: the raw material after b step process are carried out pressure square hole fillet on described diaphragm spring continuous punching die;
D: the raw material after step c process are carried out rushing centre bore on described diaphragm spring continuous punching die;
E: the raw material after Step d process are carried out pre-cut blanking on described diaphragm spring continuous punching die;
F: be pushed out to next station by horizontal on described diaphragm spring continuous punching die for the raw material after step e process;
G: the raw material after f step process are carried out pressure cylindrical fillet on described diaphragm spring continuous punching die.
Further, describedly before step b, raw material are carried out correction process by levelling machine.
Further, described step b comprises subpunch part groove and a part of square hole, waits after the groove of this part and square hole rushed, then rushes remaining groove and square hole.
Further, described diaphragm spring continuous punching die comprises upper die and lower die, described patrix comprises upper bolster, first abnormal-shaped punch assembly, second abnormal-shaped punch assembly, square hole fillet convex template, centre bore punch-head assembly, pre-cut assembly and cylindrical fillet convex template, described first abnormal-shaped punch assembly, second abnormal-shaped punch assembly, square hole fillet convex template, centre bore punch-head assembly, pre-cut assembly and cylindrical fillet convex template are located on described upper bolster successively, described counterdie comprises die shoe, first special-shaped die, second special-shaped die, square hole fillet concave template, centre bore concave template, pre-cut die, horizontally push away manipulator and cylindrical fillet concave template, described first special-shaped die, second special-shaped die, square hole fillet concave template, centre bore concave template, pre-cut die, horizontally push away manipulator and cylindrical fillet concave template is located on described die shoe successively.
Further, described square hole radius of corner is between 1mm ~ 1.5mm.
Further, described cylindrical radius of corner is between 1mm ~ 1.5mm.
Diaphragm spring continuous stamping method of the present invention can continual stamping-out, and efficiency is high; Reprocess after raw material are cut out in certain length, improve the utilization rate of material.
Accompanying drawing explanation
Fig. 1 is the flow chart of diaphragm spring continuous stamping method better embodiment of the present invention.
Fig. 2 is the structural representation of diaphragm spring continuous punching die.
Fig. 3 is the structural representation of counterdie.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1, diaphragm spring continuous stamping method of the present invention comprises the following steps:
Step S1: provide one can jet-bedding, punching, pressure square hole fillet, half blanking, the pressure diaphragm spring continuous punching die of bull nose and a levelling machine.Described diaphragm spring continuous punching die (as Fig. 2 and Fig. 3) comprises patrix 1, counterdie 2, described patrix 1 comprises upper bolster 11, first abnormal-shaped punch assembly 12, second abnormal-shaped punch assembly 13, square hole fillet convex template 14, centre bore punch-head assembly 15, pre-cut assembly 16 and cylindrical fillet convex template 17, described first abnormal-shaped punch assembly 12, second abnormal-shaped punch assembly 13, square hole fillet convex template 14, centre bore punch-head assembly 15, pre-cut assembly 16 and cylindrical fillet convex template 17 are fixed on described upper bolster 11 by screw successively, and described counterdie 2 comprises die shoe 21, first special-shaped die 22, second special-shaped die 23, square hole fillet concave template 24, centre bore concave template 25, pre-cut die 26, horizontally push away manipulator 27 and cylindrical fillet concave template 28, described first special-shaped die 22, second special-shaped die 23, square hole fillet concave template 24, centre bore concave template 25, pre-cut die 26, horizontally push away manipulator 27 and cylindrical fillet concave template 28 is fixed on described die shoe 21 by screw successively.
Step S2: raw material are carried out smoothing process by levelling machine.Raw-material flatness after levelling machine process is between 0mm to 0.3mm.Prevent raw material from blocking on continuous punching die.
Step S3: the raw material after step S2 process are delivered to and described diaphragm spring continuous punching die carries out jet-bedding and rush square hole.First rush a part of groove and square hole, after treating that this part groove and square hole have rushed, then rush groove and the square hole of another part, prevent the insufficient strength of diaphragm spring continuous punching die, cause product defective.
Step S4: the raw material after step S3 process are carried out pressure square hole fillet on described diaphragm spring continuous punching die; The radius of described fillet between 1mm ~ 1.5mm, improving product qualification rate.
Step S5: the raw material after step S4 process are carried out the centre bore rushing diaphragm spring on described diaphragm spring continuous punching die;
Step S6: the raw material after S5 step process are carried out pre-cut blanking on described diaphragm spring continuous punching die; Cut from raw material by semi-finished product diaphragm spring.
Step S7: utilized by the raw material after S6 step process the horizontal manipulator 27 that pushes away laterally to be pushed into next station;
Step S8: the raw material after S7 step process are carried out pressure cylindrical fillet on described diaphragm spring continuous punching die.The radius of described fillet between 1mm ~ 1.5mm, improving product qualification rate.
During work, the downward punching press of patrix, stamping-out is carried out to different die simultaneously, after stamping-out, feeder exports a step pitch, namely raw material move a step pitch, and the horizontal workpiece extremely next station pushed away on this station of the horizontal release of manipulator after raw material have moved, diaphragm spring continuous punching die released by the workpiece simultaneously next station upper punch cut out.
This kind of blanking method, uninterrupted stamping-out, carrying out stamping-out again without the need to raw material being cut into certain length, raw-material utilization rate can be promoted to 80% continuously.Simultaneously without the need to adopting how secondary mould and punch press, only need a secondary mould and a punch press, cost is low.Continuous seepage product, makes its production efficiency high.
These are only embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure utilizing description of the present invention and accompanying drawing content to do, is directly or indirectly used in the technical field that other are relevant, all in like manner within scope of patent protection of the present invention.
Claims (6)
1. a diaphragm spring continuous stamping method, is characterized in that: described diaphragm spring continuous stamping method comprises the following steps:
A: provide one can jet-bedding, punching, pressure square hole fillet, half blanking, pressure bull nose diaphragm spring continuous punching die;
B: raw material are placed on and described diaphragm spring continuous punching die carry out jet-bedding and rush square hole;
C: the raw material after b step process are carried out pressure square hole fillet on described diaphragm spring continuous punching die;
D: the raw material after step c process are carried out rushing centre bore on described diaphragm spring continuous punching die;
E: the raw material after Step d process are carried out pre-cut blanking on described diaphragm spring continuous punching die;
F: be pushed out to next station by horizontal on described diaphragm spring continuous punching die for the raw material after step e process;
G: the raw material after f step process are carried out pressure cylindrical fillet on described diaphragm spring continuous punching die.
2. diaphragm spring continuous stamping method as claimed in claim 1, is characterized in that: describedly before step b, raw material are carried out correction process by levelling machine.
3. diaphragm spring continuous stamping method as claimed in claim 1, is characterized in that: described step b comprises subpunch part groove and a part of square hole, waits after the groove of this part and square hole rushed, then rushes remaining groove and square hole.
4. diaphragm spring continuous stamping method as claimed in claim 1, it is characterized in that: described diaphragm spring continuous punching die comprises upper die and lower die, described patrix comprises upper bolster, first abnormal-shaped punch assembly, second abnormal-shaped punch assembly, square hole fillet convex template, centre bore punch-head assembly, pre-cut assembly and cylindrical fillet convex template, described first abnormal-shaped punch assembly, second abnormal-shaped punch assembly, square hole fillet convex template, centre bore punch-head assembly, pre-cut assembly and cylindrical fillet convex template are located on described upper bolster successively, described counterdie comprises die shoe, first special-shaped die, second special-shaped die, square hole fillet concave template, centre bore concave template, pre-cut die, horizontally push away manipulator and cylindrical fillet concave template, described first special-shaped die, second special-shaped die, square hole fillet concave template, centre bore concave template, pre-cut die, horizontally push away manipulator and cylindrical fillet concave template is located on described die shoe successively.
5. diaphragm spring continuous stamping method as claimed in claim 1, is characterized in that: described square hole radius of corner is between 1mm ~ 1.5mm.
6. diaphragm spring continuous stamping method as claimed in claim 1, is characterized in that: described cylindrical radius of corner is between 1mm ~ 1.5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410556907.6A CN104338820B (en) | 2014-10-20 | 2014-10-20 | Diaphragm spring continuous stamping method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410556907.6A CN104338820B (en) | 2014-10-20 | 2014-10-20 | Diaphragm spring continuous stamping method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104338820A true CN104338820A (en) | 2015-02-11 |
| CN104338820B CN104338820B (en) | 2016-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410556907.6A Active CN104338820B (en) | 2014-10-20 | 2014-10-20 | Diaphragm spring continuous stamping method |
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| CN (1) | CN104338820B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105251853A (en) * | 2015-09-18 | 2016-01-20 | 龙口市埃迪克自动化设备有限公司 | Automatic double-reed cutting and assembling machine |
| CN108176763A (en) * | 2017-12-22 | 2018-06-19 | 湖北大帆汽车零部件有限公司 | A kind of technique for persistently reducing diaphragm spring load attenuation rate |
| CN112547902A (en) * | 2021-01-25 | 2021-03-26 | 桂林福达股份有限公司 | Diaphragm spring processing technology |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6346127B2 (en) * | 1983-12-01 | 1988-09-13 | Denki Kogyo Kk | |
| WO1989005699A1 (en) * | 1987-12-17 | 1989-06-29 | Kabushiki Kaisha Daikin Seisakusho | Method of manufacturing diaphragm springs |
| CN101664788A (en) * | 2009-09-09 | 2010-03-10 | 浙江龙华汽配制造有限公司 | Manufacture process improvement of diaphragm springs |
| CN102284606A (en) * | 2011-08-05 | 2011-12-21 | 桂林福达股份有限公司 | Optimized stamping process for diaphragm spring with DST (direct solution treatment) structure |
| CN203140582U (en) * | 2013-02-03 | 2013-08-21 | 湖北三环离合器有限公司 | Punch forming die for center hole and cutting groove on diaphragm spring |
-
2014
- 2014-10-20 CN CN201410556907.6A patent/CN104338820B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6346127B2 (en) * | 1983-12-01 | 1988-09-13 | Denki Kogyo Kk | |
| WO1989005699A1 (en) * | 1987-12-17 | 1989-06-29 | Kabushiki Kaisha Daikin Seisakusho | Method of manufacturing diaphragm springs |
| CN101664788A (en) * | 2009-09-09 | 2010-03-10 | 浙江龙华汽配制造有限公司 | Manufacture process improvement of diaphragm springs |
| CN102284606A (en) * | 2011-08-05 | 2011-12-21 | 桂林福达股份有限公司 | Optimized stamping process for diaphragm spring with DST (direct solution treatment) structure |
| CN203140582U (en) * | 2013-02-03 | 2013-08-21 | 湖北三环离合器有限公司 | Punch forming die for center hole and cutting groove on diaphragm spring |
Non-Patent Citations (1)
| Title |
|---|
| 董小华: "《关于膜片弹簧冷加工工艺技术的研究》", 《科技前沿》, 31 August 2014 (2014-08-31) * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105251853A (en) * | 2015-09-18 | 2016-01-20 | 龙口市埃迪克自动化设备有限公司 | Automatic double-reed cutting and assembling machine |
| CN105251853B (en) * | 2015-09-18 | 2017-03-01 | 龙口市埃迪克自动化设备有限公司 | Automatic double-reed cutting and assembling machine |
| CN108176763A (en) * | 2017-12-22 | 2018-06-19 | 湖北大帆汽车零部件有限公司 | A kind of technique for persistently reducing diaphragm spring load attenuation rate |
| CN108176763B (en) * | 2017-12-22 | 2022-09-06 | 湖北大帆汽车零部件有限公司 | Process for continuously reducing load attenuation rate of diaphragm spring |
| CN112547902A (en) * | 2021-01-25 | 2021-03-26 | 桂林福达股份有限公司 | Diaphragm spring processing technology |
| CN112547902B (en) * | 2021-01-25 | 2022-08-05 | 桂林福达股份有限公司 | Diaphragm spring processing technology |
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| Publication number | Publication date |
|---|---|
| CN104338820B (en) | 2016-04-27 |
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Address after: 402565 groups 6, 7 and 10, Yongxing Village, Jiuxian Town, Tongliang District, Chongqing Patentee after: Maomao (Chongqing) automobile drive system Co.,Ltd. Address before: 402565 groups 6, 7 and 10, Yongxing Village, Jiuxian Town, Tongliang District, Chongqing Patentee before: CHONGQING CHANG'AN CLUTCH MANUFACTURING Co.,Ltd. |