CN104338775A - Automatic production process of raw material wires of pneumatic row nails - Google Patents
Automatic production process of raw material wires of pneumatic row nails Download PDFInfo
- Publication number
- CN104338775A CN104338775A CN201310346306.8A CN201310346306A CN104338775A CN 104338775 A CN104338775 A CN 104338775A CN 201310346306 A CN201310346306 A CN 201310346306A CN 104338775 A CN104338775 A CN 104338775A
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- CN
- China
- Prior art keywords
- raw material
- machine
- wire
- wire drawing
- material thread
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/047—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire of fine wires
Abstract
The invention relates to an automatic production process of raw material wires of pneumatic row nails. The process is characterized by comprising a wire drawing machine, a flatting mill and a wire rewinding machine; the raw material silks 2 are discharged from a wire release machine, are fed in the wire drawing machine 7 via an automatic protection device 3, and are stretched to thin iron wires through synchronous operation of a wire drawing tower wheel 5 and a wire drawing mold on the wire drawing machine 7; the thin iron wires are flattened to flat wires by a traction tower wheel 6, a wire guide wheel 4, a straightener 8 and a roller; the rolled flat wires are wound on a spool of the wire rewinding machine 15 by a polish rod wire arranger 13; the production of finished models of flat wires 17 of the pneumatic row nails is finished; the whole technological process adopts an automatic control system and precise three-machine linkage control; and an automatic control touch screen 16 monitors and controls in real time. The process has the advantages of advanced process, high production efficiency, simple structure, reasonable design, good energy saving effect, reduction of raw material cost, labor saving, high production efficiency, easy operation, high safety and stability and excellent practicability and promotion values.
Description
Technical field
The present invention relates to the technical field of processing equipment of metal wire rod, especially a kind of gas nail raw material thread automatic manufacturing technique.
Background technology
Along with the progressively raising of socioeconomic development and people's living standard, the requirement of people to domestic environment is more and more higher, and interior decoration industry develops rapidly, and gas nail is as the indispensable material of interior decoration, and demand is increasing.
Gas nail raw material thread manufacturing process for many years, always comparatively original, there is complicate fabrication process, manpower demand is large, the not high situation of efficiency.
Original gas nail raw material thread manufacturing process is divided into two processes, first operation, raw material thread (crude iron silk) is introduced main wire drawing machine by pay off rack and wire thick stick, crude iron silk is drawn into required specification finished product model filament (thin wire) by the wire-drawing die in main wire drawing machine, through Storage Tank take-up, then finished product model filament (thin wire) is manually embraced and take off, and accomplish fluently packaging, get procedure (raw material) ready and use.
Second operation, take finished product model filament (thin wire) good for drawing apart packaging, utilize and be manually placed on pay off rack, through guide roller, adjustment wheels, straightener, through roll, finished product model filament (thin wire) draw down is become the flat filament model filament of required specification again, via strand oscillator by the flat filament that rolled around in I-beam wheel, gas nail finished product model filament (flat filament) has been produced.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, adopt automation control system, three machine connection
Dynamic operation, automatically controls touch-screen real-time inspection and control, provides a kind of gas nail raw material thread automatic manufacturing technique, and technique is advanced, and production efficiency is high; Save manpower, reduce cost of material, production efficiency is high, easy to install, safe and reliable, has significant economic benefit and social benefit.
The present invention solves its technical problem and takes following technical scheme to realize:
A kind of gas nail raw material thread automatic manufacturing technique, comprises wire drawing machine, flatting mill and admission machine.
This technique comprises the steps:
Through accurately three machine coordinated signals, raw material thread 2 from paying out machine 1 out, through automatic safety device 3
Enter wire drawing machine 7, worked by wiredrawing step pulley 5 and wire-drawing die on wire drawing machine 7 simultaneously, raw material thread 2 is drawn into thin wire, through traction cone pulley 6, guide roller 4, straightener 8, through roll, thin wire draw down is become flat filament again, by polish rod strand oscillator 13 by the flat filament that rolled around in the I-beam wheel of admission machine 15, gas nail finished product model filament flat filament 17 has been produced, whole process is by automatically controlling touch-screen 16 real-time inspection and control, it is characterized in that: between described wire drawing machine 7 and flatting mill 9, be provided with displacement transducer and tension control system, a proximity transducer is provided with between described flatting mill 9 and admission machine 15.
And described raw material thread 2 adopts crude iron silk.
And described automatic safety device 3 adopts 3 proximity transducers to carry out protecting control.
And described wire drawing machine 7 is provided with wiredrawing step pulley 5, the wire casing surface of wiredrawing step pulley 5 scribbles the accurate proportioning material coating of one deck chromium tungsten carbide and titanium diboride alloy powder, and thickness is 1-1.5mm, close to work zero abrasion state.
Advantage of the present invention and good effect are:
1, the present invention is compared with former manufacturing process, and former technique plant equipment needs two workmans to pull together
Manufacture process, the present invention can realize a workman simultaneously doublely can see four equipment, saves manpower greatly;
Decrease the process of middle manpower transport, adopt cooling recirculation system, make the sustainable processing of model filament, carry
High production efficiency, ensure that the stability of quality.
2, the present invention adopts automation control system, and three machine interlocks, control the control of touch-screen Real-Time Monitoring automatically
System, automaticity is high, and man-machine interface is visual and understandable, easy to operate, and has the property monitored in real time, therefore
Barrier is got rid of, and online modification, increases work efficiency and reach more than 50%.
3, the present invention is by automatic safety device, and point of incoming cables is provided with proximity transducer, avoids occurring that broken string, casualty accident occur; when occurring that the situations such as operation troubles appear in broken string or equipment; sensor is transmission signal at once, and three machines are automatically all out of service, and security performance greatly improves.
4, the present invention utilizes the manufacturing process of three machine interlocks, and intermediate link percent defective is reduced to zero, compared with original manufacturing process, while energy-conservation, greatly reduces raw material production cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is present invention process schematic flow sheet;
In figure: 1. paying out machine 2. raw material thread 3. automatic safety device 4. guide roller 5. wiredrawing step pulley 6. traction wheel 7. wire drawing machine 8. straightener 9. flatting mill 10. flattens motor 11. coolant circulation pump 12. coolant storage tank 13. polish rod strand oscillator 14. take-up motor 15. admission machine 16. and automatically controls touch-screen 17. finished product model filament flat filament.
Detailed description of the invention
Below in conjunction with accompanying drawing, the embodiment of the present invention is further described:
As Fig. 1, shown in Fig. 2, a kind of gas nail raw material thread automated manufacturing system of the present invention, overall employing automation control system, raw material thread 2 from paying out machine 1 out, cross guide roller 4 through automatic safety device 3 and enter wire drawing machine 7, worked by wiredrawing step pulley 5 and wire-drawing die on wire drawing machine 7 simultaneously, raw material thread 2 is drawn into required specification finished product model filament thin wire, again through traction cone pulley 6, guide roller 4, straightener 8, dynamic start flatting mill 9 is provided by flattening motor 10, by coolant circulation pump 11, coolant storage tank 12 roll also cools, ensure that temperature can not be too high, through roll, thin wire draw down is become the finished product model filament flat filament of required specification again.Take-up motor 14 provides dynamic start admission machine
15, via polish rod strand oscillator
13by the flat filament that rolled around admission machine
15i-beam wheel on, gas nail finished product model filament flat filament 17 has been produced.When completing length or the weight of required setting, system autostop, through pneumatic handling complete operation.
Displacement transducer and tension control system is provided with between wire drawing machine 7 and flatting mill 9.Displacement transducer measures the actual displacement value of detected product by the absolute position of contactless observation and control technology accurately detected activity magnet ring; This sensor has the characteristic of high accuracy and high reliability, outputs signal as absolute displacement values, even if power interruptions, reclosing, data also can not be lost, and more need not again make zero, and improve reliability and the service life of detection widely.Tension control system is a kind of system integration of tension pick-up and tension controller, and what realize between roller is synchronous, rolling and the equal control unreeled.
Be provided with a proximity transducer between flatting mill 9 and admission machine 15, replace the contact inspections such as limit switch
Survey mode, to detect without the need to contact detection object, can detected object mobile message and there is information and be converted to electric signal.Avoid occurring that broken string, casualty accident occur, when occurring that the situations such as operation troubles appear in broken string or equipment, sensor is transmission signal at once, and three machines are automatically all out of service.
Total system is by automatically controlling touch-screen 16 real-time inspection and control, and touch-screen is passable as man-machine interface
Carry out the setting of technological parameter, the monitoring etc. of running status.Be provided with the function key such as wire drawing machine frequency, the fine setting of wire drawing machine moment, flatting mill frequency, fine speed adjustment, admission machine frequency, moment adjustment, can manually be adjusted to automatic control, when being transferred to optimum Working, programmable controller PLC will start memory storage function automatically, related data record is stored, make complete machine precise match, harmonious.
It is emphasized that; embodiment of the present invention is illustrative; instead of it is determinate; therefore the present invention is not limited to the embodiment described in detailed description of the invention; every other embodiments drawn by those skilled in the art's technical scheme according to the present invention, belong to the scope of protection of the invention equally.
Claims (4)
1. a gas nail raw material thread automatic manufacturing technique, comprises wire drawing machine, flatting mill and admission machine,
Through accurately three machine coordinated signals, raw material thread 2 from paying out machine 1 out, wire drawing machine 7 is entered through automatic safety device 3, worked by wiredrawing step pulley 5 and wire-drawing die on wire drawing machine 7 simultaneously, raw material thread 2 is drawn into thin wire, through traction cone pulley 6, guide roller 4, straightener 8, through roll, thin wire draw down is become flat filament again, by polish rod strand oscillator 13 by the flat filament that rolled around in the I-beam wheel of admission machine 15, gas nail finished product model filament flat filament 17 has been produced, whole flow process is by automatically controlling touch-screen 16 real-time inspection and control, it is characterized in that: between described wire drawing machine 7 and flatting mill 9, be provided with displacement transducer and tension control system, a proximity transducer is provided with between described flatting mill 9 and admission machine 15.
2. gas nail raw material thread automatic manufacturing technique according to claim 1, is characterized in that: described raw material thread 2 adopts crude iron silk.
3. gas nail raw material thread automatic manufacturing technique according to claim 1, is characterized in that: described automatic safety device 3 adopts 3 proximity transducers to carry out protecting control.
4. gas nail raw material thread automatic manufacturing technique according to claim 1, it is characterized in that: described wire drawing machine 7 is provided with wiredrawing step pulley 5, the wire casing surface of wiredrawing step pulley 5 scribbles the accurate proportioning material coating of one deck chromium tungsten carbide and titanium diboride alloy powder, thickness is 1-1.5mm, close to work zero abrasion state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310346306.8A CN104338775B (en) | 2013-08-11 | 2013-08-11 | Gas nail raw material thread automatic manufacturing technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310346306.8A CN104338775B (en) | 2013-08-11 | 2013-08-11 | Gas nail raw material thread automatic manufacturing technique |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104338775A true CN104338775A (en) | 2015-02-11 |
| CN104338775B CN104338775B (en) | 2016-10-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310346306.8A Active CN104338775B (en) | 2013-08-11 | 2013-08-11 | Gas nail raw material thread automatic manufacturing technique |
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| Country | Link |
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| CN (1) | CN104338775B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107671133A (en) * | 2017-10-11 | 2018-02-09 | 江阴市钧益钢丝制品有限公司 | A kind of hexagonal piano wire processing method and its special tooling |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4552599A (en) * | 1983-05-11 | 1985-11-12 | Sumitomo Electric Industries, Ltd. | Process for producing insulated rectangular wire |
| US4572937A (en) * | 1983-09-20 | 1986-02-25 | Soudronic Ag | Method of electrical resistance roll seam welding with only one electrode wire, machine for performing the process and use of the process |
| CN101168174A (en) * | 2007-12-07 | 2008-04-30 | 张家港市盛天金属线有限公司 | High-performance combined wire-drawing machine |
| CN101380645A (en) * | 2008-10-20 | 2009-03-11 | 江苏中容电气有限公司 | Wire passing method of wire drawing bench |
| CN101486146A (en) * | 2009-02-23 | 2009-07-22 | 珠海蓉胜扁线有限公司 | Equipment for producing small-sized copper flat wire |
| CN102861781A (en) * | 2012-06-14 | 2013-01-09 | 芜湖楚江合金铜材有限公司 | Alloy flat wire processing and forming device and method for rolling wires by using same |
-
2013
- 2013-08-11 CN CN201310346306.8A patent/CN104338775B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4552599A (en) * | 1983-05-11 | 1985-11-12 | Sumitomo Electric Industries, Ltd. | Process for producing insulated rectangular wire |
| US4572937A (en) * | 1983-09-20 | 1986-02-25 | Soudronic Ag | Method of electrical resistance roll seam welding with only one electrode wire, machine for performing the process and use of the process |
| CN101168174A (en) * | 2007-12-07 | 2008-04-30 | 张家港市盛天金属线有限公司 | High-performance combined wire-drawing machine |
| CN101380645A (en) * | 2008-10-20 | 2009-03-11 | 江苏中容电气有限公司 | Wire passing method of wire drawing bench |
| CN101486146A (en) * | 2009-02-23 | 2009-07-22 | 珠海蓉胜扁线有限公司 | Equipment for producing small-sized copper flat wire |
| CN102861781A (en) * | 2012-06-14 | 2013-01-09 | 芜湖楚江合金铜材有限公司 | Alloy flat wire processing and forming device and method for rolling wires by using same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107671133A (en) * | 2017-10-11 | 2018-02-09 | 江阴市钧益钢丝制品有限公司 | A kind of hexagonal piano wire processing method and its special tooling |
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| Publication number | Publication date |
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| CN104338775B (en) | 2016-10-12 |
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