CN104330065B - A kind of spiral bevel gear flank of tooth curvature interference method of inspection - Google Patents
A kind of spiral bevel gear flank of tooth curvature interference method of inspection Download PDFInfo
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- CN104330065B CN104330065B CN201410362434.6A CN201410362434A CN104330065B CN 104330065 B CN104330065 B CN 104330065B CN 201410362434 A CN201410362434 A CN 201410362434A CN 104330065 B CN104330065 B CN 104330065B
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- tooth
- flank
- steamboat
- benchmark
- inspection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/20—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring contours or curvatures, e.g. determining profile
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The invention discloses a kind of spiral bevel gear flank of tooth curvature interference method of inspection, the coordinate figure of some discrete points of two flank of tooth of offer is be provided, can the position of flank interference accurately be judged and the position of engagement which can be surveyed to carry out anticipation, for gear pair provide efficiently, the easily flank of tooth curvature interference method of inspection, solving gear pair can only carry out matching the technical barrier of rolling inspection inspection flank of tooth curvature interference on rolling inspection machine, not only can accurately judge the position of flank interference and can survey which position of engagement to carry out anticipation.The method of inspection has expanded the detection function of gear measuring center, without the need for the rolling inspection on gear rolling inspection machine, the position vector of the flank of tooth point that directly can be detected according to gear measuring center and method arrow judge whether two flank of tooth occur flank of tooth curvature interference, if interfered, can determine whether out the position of interference.
Description
Technical field
The invention belongs to gear mesh analysis technical field of measurement and test, and in particular to a kind of spiral bevel gear flank of tooth curvature interference
The method of inspection.
Background technology
At the contact point it is the essential condition of realizing correct engagement without curvature interference during two flank engagements.In Gear Processing
As the factors such as machine tool error, alignment error, heat treatment deformation cause larger tooth surface error, occur when two coupling gears are engaged
Flank of tooth curvature interference and cannot correct engagement.
The inspection of flank of tooth curvature interference is only calculated in tooth surface design phase analyses at present, by the phase for calculating two tooth face meshing points
The method is the determination methods based on local topology to be judged to normal curvature and relative Geodesic torsion.Such as Shen Yunbo, side
In the paper " method of face gear drive engagement process Relative normal curvature interference detection " of ancestor's moral et al., it is proposed that a kind of face gear
The method of the Relative normal curvature extremal curvature interference inspection of whole engagement process is driven, the method is a kind of based on local
The determination methods of topological structure, the gear pair of machined mistake need pairing rolling inspection is carried out on rolling inspection machine, by rolling tested stamp trace according to
The particular location and degree of micro-judgment flank of tooth curvature interference.
In addition, gear measuring center carry out three coordinate measurement of the flank of tooth become the flank of tooth detection important means, but this
Measurement and analysis of the detection of kind of the flank of tooth just for the tooth accuracy of single gear, it is impossible to two flank engagement performances are carried out point
Analysis.
The content of the invention
It is an object of the invention to provide a kind of spiral bevel gear flank of tooth curvature interference method of inspection, it is only necessary to provide two flank of tooth
Some discrete points coordinate figure, you can accurately judge the position of flank interference and which can be surveyed the position of engagement to carry out
Anticipation.
In order to realize object above, the technical solution adopted in the present invention is:A kind of spiral bevel gear flank of tooth curvature interference
The method of inspection, comprises the steps:
(1) the theoretical tooth surface equation and the steamboat benchmark flank of tooth of spiral bevel gear bull wheel are set up;
(2) three coordinate measurements are carried out to the large and small wheel actual measurement processing flank of tooth, obtains large and small wheel actual measurement processing flank of tooth test point
Position vector and method arrow;
(3) based on mesh equation, built according to position vector, method arrow and the big steamboat gear ratio that bull wheel surveys processing flank of tooth test point
The vertical steamboat subsidiary face that processing flank of tooth total conjugated is surveyed with bull wheel;
(4) fitting of bicubic nurbs surface is carried out to the discrete point on steamboat subsidiary face and sets up steamboat subsidiary
The digital tooth in face;
(5) position vector and method arrow for surveying processing flank of tooth test point according to steamboat calculates steamboat benchmark respectively by position equation
Mesh point in the digital tooth in the flank of tooth and steamboat subsidiary face;
(6) flank of tooth topology of the steamboat actual measurement processing flank of tooth, steamboat subsidiary face and the steamboat benchmark flank of tooth is calculated respectively partially
DifferenceWithSo as to be calculated flank of tooth topological variation value δ of the steamboat actual measurement processing flank of tooth and steamboat subsidiary faceij, root
According to δijJudge whether the large and small wheel flank of tooth for surveying processing occurs flank of tooth curvature interference.
The steamboat benchmark flank of tooth in the step (1) is according to the theoretical tooth surface equation of bull wheel, mesh equation and big steamboat
What gear ratio relation was set up, the steamboat benchmark tooth surface equation and bull wheel theory flank of tooth total conjugated.
The flank of tooth topological variation value of the steamboat actual measurement processing flank of tooth and the steamboat benchmark flank of toothCalculating process it is as follows:
Wherein, γ1It is steamboat actual measurement processing flank of tooth test pointThe measuring point on the steamboat benchmark flank of toothLine and the steamboat benchmark flank of tooth on measuring point normal angle.
Steamboat subsidiary face is as follows with the computing formula of the flank of tooth topological variation value of the steamboat benchmark flank of tooth:
Wherein, γ3For steamboat subsidiary face test pointThe measuring point on the steamboat benchmark flank of tooth
Line and the steamboat benchmark flank of tooth on measuring point normal angle.
The steamboat actual measurement processing flank of tooth and flank of tooth topological variation value δ in steamboat subsidiary faceijComputing formula:
According to δijJudge that the principle whether large and small wheel flank of tooth for surveying processing occurs flank of tooth curvature interference is as follows:If δijIt is little
In 0, illustrate there be gap with steamboat subsidiary face in the steamboat actual measurement processing flank of tooth, the point is without curvature interference;If δijIt is more than
0, illustrate to be negative in two flank of tooth gap of the point, then there is curvature interference in the point, it is impossible to correct engagement;δijIt is bigger, interfere more serious,
The actual measurement position of engagement appears in the maximum position of interference degrees.
The spiral bevel gear flank of tooth curvature interference method of inspection of the present invention only needs to some discrete points of two flank of tooth of offer
Coordinate figure, you can accurately judge the position of flank interference and which can be surveyed the position of engagement to carry out anticipation, be gear pair
There is provided efficiently, the easily flank of tooth curvature interference method of inspection, solving gear pair can only carry out pairing rolling inspection on rolling inspection machine
The technical barrier of inspection flank of tooth curvature interference, not only can accurately judge the position of flank interference and can survey which to nibble
Closing position carries out anticipation.The method of inspection has expanded the detection function of gear measuring center, without the need for the rolling inspection on gear rolling inspection machine,
The position vector of the flank of tooth point that directly can be detected according to gear measuring center and method arrow judge whether two flank of tooth occur flank of tooth curvature
Interfere, if interfered, can determine whether out the position of interference.
Description of the drawings
Fig. 1 is the flow chart of the spiral bevel gear flank of tooth curvature interference method of inspection of the present invention;
Fig. 2 is the projection for rotating mesh point on projection plane;
Fig. 3 is without curvature interference surface deviation topological diagram;
Fig. 4 curvature interference surface deviation topological diagrams.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment is described further to the present invention.
It is illustrated in figure 1 the flow chart of the spiral bevel gear flank of tooth curvature interference method of inspection of the present invention, as seen from the figure, the inspection
Proved recipe method comprises the steps:
(1) the theoretical tooth surface equation and the steamboat benchmark flank of tooth of spiral bevel gear bull wheel are set up:According to the base of spiral bevel gear
This parameter and machined parameters set up bull wheel theory tooth surface equation, and wheel blank parameter and machined parameters pass through as shown in table one and table two
Coordinate transform and mesh equation are set up and set up bull wheel tooth surface equation respectively:
r2=r2(θg,φg)
In formula, θg, φgIt is bull wheel tooth surface parameters.
Steamboat benchmark flank of tooth ∑0It is defined as the steamboat flank of tooth with bull wheel flank of tooth total conjugated --- during with bull wheel flank engagement
For linear contact lay, and gear ratio is gear ratio, it is known that bull wheel tooth surface equation is r2(θg,φg), according to mesh equation
And bull wheel engagement cornerCorner is engaged with steamboatRelation:
Steamboat benchmark flank of tooth ∑ can be obtained0Tooth surface equation r0(θg,φg)。
1 wheel blank parameter of table
2 machined parameters of table
Parameter | Bull wheel machined parameters | Steamboat machined parameters |
Cutter diameter DC2/mm | 228.6 | 152.4 |
Point width pw2/mm | 2.5511 | 2.5511 |
Knife number | 12 | 7.5 |
Radial Sr/mm | 97.82527 | 80.099557 |
Angular cutter spacing q/mm | 73.157580 | 51.194019 |
M is compared in rollingp | 1.268996 | 1.624315 |
Workhead offset Em/mm | -0.1 | 0.1 |
Position X is taken turns axiallyG/mm | -0.8 | -0.8 |
Bed XB/mm | 0.378493 | -0.554708 |
Wheel blank established angle r/ (°) | 48.2833 | 35.8675 |
(2) three coordinate measurements are carried out to the large and small wheel actual measurement processing flank of tooth respectively in gear measuring center, obtains large and small wheel
The position vector and method arrow (obtaining the position vector and method arrow of flank of tooth discrete point) of actual measurement processing flank of tooth test point:Bull wheel actual measurement processing flank of tooth inspection
Measuring pointPosition vector and method arrow are expressed asSteamboat actual measurement processing flank of tooth test pointPosition vector and method arrow are expressed as
Subscript ij represents the numbering of test point, as shown in Figure 2.
(3) construct steamboat subsidiary face:Based on mesh equation, according to bull wheel survey processing flank of tooth test point position vector,
Method is sweared and big steamboat gear ratio sets up the steamboat subsidiary face that processing flank of tooth total conjugated is surveyed with bull wheel.
Bull wheel is surveyed into flank of tooth test pointJing coordinate transforms are transformed in steamboat coordinate system, and corresponding position vector and method are sweared
ForSolve mesh equation
Bull wheel actual measurement flank of tooth test point can be obtainedThe engagement corner being transformed into during steamboat coordinate systemSo as to obtain
With the corresponding test point on the steamboat subsidiary face that bull wheel detects flank of tooth total conjugatedThe position vector of the point is represented by r
′ij。
(4) fitting of bicubic nurbs surface is carried out to the discrete point on steamboat subsidiary face and sets up steamboat subsidiary
The digital tooth ∑ in face3。
The digital tooth ∑ in steamboat subsidiary face3Equation is:r3=r3(u,v)。
(5) test point on the flank of tooth is surveyed according to steamboatPosition vector and method arrow find it is right on the steamboat benchmark flank of tooth
Ying DianSteamboat datum tooth is calculated respectively by position equation according to the position vector and method arrow that steamboat surveys processing flank of tooth test point
Mesh point in the digital tooth in face and steamboat subsidiary face:
1. the test point calculated on the steamboat actual measurement flank of tooth rotates the coordinate figure (L on perspective plane in steamboatij, Rij), such as Fig. 2
It is shown,
2. the test point on the flank of tooth is surveyed according to steamboatCoordinate (L on rotation perspective planeij, Rij) set up steamboat base
Corresponding point on the quasi- flank of toothPosition equation
Solving equation group, you can obtain on the steamboat benchmark flank of tooth with test pointCorresponding pointPosition vectorAnd its method
Arrow
3. in the same manner, according to the test point on the steamboat flank of toothPosition vector and method arrow, by position equation calculate steamboat numeral
Change subsidiary face ∑3On corresponding pointPosition vector is represented byMethod is sweared
(6) flank of tooth topology of the steamboat actual measurement processing flank of tooth, steamboat subsidiary face and the steamboat benchmark flank of tooth is calculated respectively partially
DifferenceWithSo as to be calculated flank of tooth topological variation value δ of the steamboat actual measurement processing flank of tooth and steamboat subsidiary faceij, root
According to δijJudge whether the large and small wheel flank of tooth for surveying processing occurs flank of tooth curvature interference.
1. calculate steamboat actual measurement flank of tooth Σ1With steamboat benchmark flank of tooth Σ0Flank of tooth topological variation value, the flank of tooth of each measuring point
Deviation is:
γ1Flank of tooth test point is surveyed for steamboatThe measuring point on the steamboat benchmark flank of tooth's
The angle of measuring point normal on line and the steamboat benchmark flank of tooth.
2. calculate steamboat subsidiary face Σ3With steamboat benchmark flank of tooth Σ0Flank of tooth topological variation, it is fixed according to surface deviation
Justice, determines that the surface deviation of measuring point is:
γ3For steamboat subsidiary face test pointThe measuring point on steamboat datum level's
The angle of measuring point normal on line and steamboat datum level.
The measuring point obtained on all steamboat subsidiary faces is obtained steamboat auxiliary survey to the steamboat benchmark flank of tooth upper deviation
Amount face and the flank of tooth topological variation of the steamboat benchmark flank of tooth.
3. the flank of tooth topological variation value of the flank of tooth and steamboat subsidiary face is processed in COMPREHENSIVE CALCULATING steamboat actual measurement:
According to the topological variation δ of the flank of toothijJudge whether the size wheel flank of tooth for surveying processing occurs flank of tooth curvature interference:If
δijLess than 0, illustrate there be gap with steamboat subsidiary face in the test point steamboat actual measurement processing flank of tooth, the point without curvature interference,
As shown in Figure 3;If δijMore than 0, illustrate to be negative in two flank of tooth gap of the point, then the point occurs curvature interference, it is impossible to correct engagement,
As shown in Figure 4;δijIt is bigger, interfere more serious, survey the position of engagement and appear in the maximum position of interference degrees.
Above example is only used for the core concept for helping understand the present invention, it is impossible to limit the present invention with this, for ability
The technical staff in domain, every thought according to the present invention, modifies to the present invention or equivalent, in specific embodiment
And any change done in range of application, should be included within the scope of the present invention.
Claims (4)
1. a kind of spiral bevel gear flank of tooth curvature interference method of inspection, it is characterised in that comprise the steps:
(1) the theoretical tooth surface equation and steamboat benchmark tooth surface equation of spiral bevel gear bull wheel are set up;
(2) three coordinate measurements are carried out to the large and small wheel actual measurement processing flank of tooth, obtains the position of large and small wheel actual measurement processing flank of tooth test point
Arrow and method arrow;
(3) based on mesh equation, position vector, method arrow and the big steamboat gear ratio that processing flank of tooth test point is surveyed according to bull wheel set up with
The steamboat subsidiary face of bull wheel actual measurement processing flank of tooth total conjugated;
(4) fitting of bicubic nurbs surface is carried out to the discrete point on steamboat subsidiary face and sets up steamboat subsidiary face
Digital tooth;
(5) position vector and method arrow for surveying processing flank of tooth test point according to steamboat calculates the steamboat benchmark flank of tooth respectively by position equation
With the mesh point in the digital tooth in steamboat subsidiary face;
(6) flank of tooth topological variation value of the steamboat actual measurement processing flank of tooth, steamboat subsidiary face and the steamboat benchmark flank of tooth is calculated respectivelyWithSo as to be calculated flank of tooth topological variation value δ of the steamboat actual measurement processing flank of tooth and steamboat subsidiary faceij, according to δij
Judge whether the large and small wheel flank of tooth for surveying processing occurs flank of tooth curvature interference;
The flank of tooth topological variation value of the described steamboat actual measurement processing flank of tooth and the steamboat benchmark flank of toothCalculating process it is as follows:
Wherein, γ1It is steamboat actual measurement processing flank of tooth test pointThe measuring point on the steamboat benchmark flank of tooth
Line and the steamboat benchmark flank of tooth on measuring point normal angle;
The steamboat subsidiary face is as follows with the computing formula of the flank of tooth topological variation value of the steamboat benchmark flank of tooth:
Wherein, γ3For steamboat subsidiary face test pointThe measuring point on the steamboat benchmark flank of tooth
Line and the steamboat benchmark flank of tooth on measuring point normal angle.
2. the spiral bevel gear flank of tooth curvature interference method of inspection according to claim 1, it is characterised in that:The step
(1) the steamboat benchmark tooth surface equation in is built according to the theoretical tooth surface equation of bull wheel, mesh equation and big steamboat gear ratio relation
It is vertical, the steamboat benchmark flank of tooth and bull wheel theory flank of tooth total conjugated.
3. the spiral bevel gear flank of tooth curvature interference method of inspection according to claim 1, it is characterised in that steamboat actual measurement plus
The work flank of tooth and flank of tooth topological variation value δ in steamboat subsidiary faceijComputing formula:
4. the spiral bevel gear flank of tooth curvature interference method of inspection according to claim 1, it is characterised in that according to δijJudge
The principle whether large and small wheel flank of tooth of actual measurement processing occurs flank of tooth curvature interference is as follows:If δijLess than 0, illustrate in the test point
The steamboat actual measurement processing flank of tooth has gap with steamboat subsidiary face, and the test point is without curvature interference;If δijMore than 0, illustrate at this
Two flank of tooth gap of test point is negative, then the test point occurs curvature interference, it is impossible to correct engagement;δijIt is bigger, interfere more serious, it is real
Survey the position of engagement and appear in the maximum position of interference degrees.
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CN108120596B (en) * | 2017-12-13 | 2019-07-30 | 长安大学 | A kind of spiral bevel gear root interference method of inspection |
CN108917687B (en) * | 2018-04-26 | 2020-08-04 | 太原理工大学 | Method for detecting tiny cambered surfaces of front edge and rear edge of blade of aero-engine |
CN113175903B (en) * | 2021-04-07 | 2022-11-01 | 湖北文理学院 | Face gear error detection and machining control method, device and system |
CN114754698B (en) * | 2022-04-11 | 2023-08-04 | 重庆大学 | Face gear tooth surface measuring point planning and on-machine measuring method |
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