CN104328321B - A kind of high duty metal ceramic material and preparation method thereof - Google Patents

A kind of high duty metal ceramic material and preparation method thereof Download PDF

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CN104328321B
CN104328321B CN201410566470.4A CN201410566470A CN104328321B CN 104328321 B CN104328321 B CN 104328321B CN 201410566470 A CN201410566470 A CN 201410566470A CN 104328321 B CN104328321 B CN 104328321B
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metal ceramic
ceramic material
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CN104328321A (en
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刘莉
王爽
邱晶
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NANTONG ANGSHEN METAL MATERIALS CO., LTD.
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Nantong Angshen Metal Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/051Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor

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Abstract

The invention belongs to cermet material field, the invention discloses a kind of high duty metal ceramic material and preparation method thereof, described cermet material includes zirconium dioxide 25 40 parts, cobalt silicide 23 32 parts, nickle silicide 19 35 parts, chromium boride 8 14 parts, ferrum 6 14 parts, molybdenum 47 parts, 35 parts of tungsten, 36 parts of graphite.The preparation method of described cermet material is: (1) is by mentioned component mixed at high speed;(2) the ceramic metal raw material ball mill after mix homogeneously is carried out ball milling;(3) metal ceramic powder is put in metal heat pressing stove after ball milling and carry out hot pressing, be high duty metal ceramic material after cooling.The cermet material prepared has good Vickers hardness and bending strength.

Description

A kind of high duty metal ceramic material and preparation method thereof
Technical field
The invention belongs to cermet material field, relate to a kind of cermet material and preparation method thereof, particularly relate to a kind of high duty metal ceramic material and preparation method thereof.
Background technology
Owing to ceramic metal has high rigidity, high intensity, the advantage such as wear-resistant, high temperature resistant, there is boundless development prospect in national defence and civil area.Hard alloy be commercial Application the earliest, the maximum metalloid pottery of consumption, it is used widely at cutting element, grinding tool, the aspect such as wear-resisting, heat-resisting, anti-corrosion, and thereby promotes the ceramic-metallic development with oxide, boride, nitride, carbonitride ceramic as hard phase.
At present, ceramic-metallic primary articles has cutter, grinding tool, magnetic material heating element heater, anti-friction bearing, corrosion resistant component to be widely used on metallurgical production, turbine manufacture and rocketry.Ceramic-metallic hardness and bending strength are to investigate two important parameters of cermet material performance, conventional cermet material hardness and bending strength are relatively low, license notification number a kind of ceramic-metal composite that has been the disclosure of the invention of CN101871070, composite includes ilmenite powder, aluminium powder, graphite, and it has higher hardness and bending strength.
Summary of the invention
Solve the technical problem that: cermet material has very many advantages compared to single ceramic material and single metal material, but the hardness of the cermet material of routine and bending strength are the most relatively low, can not effectively improve the characteristic of cermet material, it is therefore desirable to a kind of new cermet material of high intensity and preparation method thereof.
Technical scheme: for the problems referred to above, the invention discloses a kind of high duty metal ceramic material and preparation method thereof, and described high duty metal ceramic material includes the composition of following weight parts:
Zirconium dioxide 25-40 part,
Cobalt silicide 23-32 part,
Nickle silicide 19-35 part,
Chromium boride 8-14 part,
Ferrum 6-14 part,
Molybdenum 4-7 part,
Tungsten 3-5 part,
Graphite 3-6 part.
Further, described a kind of high duty metal ceramic material, including the composition of following weight parts:
Zirconium dioxide 28-34 part,
Cobalt silicide 26-30 part,
Nickle silicide 22-27 part,
Chromium boride 10-13 part,
Ferrum 8-11 part,
Molybdenum 5-7 part,
Tungsten 3-4 part,
Graphite 3-5 part.
Further, described a kind of high duty metal ceramic material, including the composition of following weight parts:
Zirconium dioxide 31 parts,
Cobalt silicide 28 parts,
Nickle silicide 25 parts,
Chromium boride 12 parts,
Ferrum 10 parts,
Molybdenum 6 parts,
3 parts of tungsten,
4 parts of graphite.
A kind of preparation method of high duty metal ceramic material, step is as follows:
(1) take zirconium dioxide 25-40 part, cobalt silicide 23-32 part, nickle silicide 19-35 part, chromium boride 8-14 part, ferrum 6-14 part, molybdenum 4-7 part, tungsten 3-5 part, graphite 3-6 part the most respectively, mentioned component is first carried out premixing, after mixing, carry out mixed at high speed again;(2) the ceramic metal raw material ball mill after mix homogeneously is carried out ball milling;(3) metal ceramic powder is put in metal heat pressing stove after ball milling and carry out hot pressing, be high duty metal ceramic material after cooling.
Further, the preparation method of described a kind of high duty metal ceramic material, preparation method step is as follows:
(1) zirconium dioxide 25-40 part, cobalt silicide 23-32 part, nickle silicide 19-35 part, chromium boride 8-14 part, ferrum 6-14 part, molybdenum 4-7 part, tungsten 3-5 part, graphite 3-6 part are taken the most respectively, mentioned component is first carried out premixing, put into after mixing in high-speed mixer, high-speed mixer rotating speed is 200r/min, and incorporation time is 15min-35min;
(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 40:1-70:1, and drum's speed of rotation is 150-180r/min, and Ball-milling Time is 1.5-4.5h;
(3) metal ceramic powder is put in metal heat pressing stove after ball milling, nitrogen is poured in metal heat pressing stove, hot pressing furnace is heated up, heating rate is 25 DEG C/min, it is warming up to insulation 30-50min when 550 DEG C, rise to temperature according still further to the heating rate of 40 DEG C/min and be 820-860 DEG C, it is incubated 20min-40min again, rise to temperature according still further to the heating rate of 30 DEG C/min and be 1220-1360 DEG C, sintering time is 2-3h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
In the preparation method of described a kind of high duty metal ceramic material zirconium dioxide be 28-34 part, cobalt silicide be 26-30 part, nickle silicide be 22-27 part, chromium boride be 10-13 part, ferrum be 8-11 part, molybdenum be 5-7 part, tungsten be 3-4 part, graphite be 3-5 part.
In the preparation method of described a kind of high duty metal ceramic material, during ball milling, ratio of grinding media to material is 50:1.
Further, the preparation method step of described a kind of high duty metal ceramic material is as follows:
(1) zirconium dioxide 31 parts, cobalt silicide 28 parts, nickle silicide 25 parts, chromium boride 12 parts, ferrum 10 parts, molybdenum 6 parts, 3 parts of tungsten, 4 parts of graphite are taken the most respectively, mentioned component is first carried out premixing, put into after mixing in high-speed mixer, high-speed mixer rotating speed is 200r/min, and incorporation time is 20min;
(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 60:1, and drum's speed of rotation is 170r/min, and Ball-milling Time is 2.5h;
(3) metal ceramic powder is put in metal heat pressing stove after ball milling, pouring nitrogen in metal heat pressing stove, heat up hot pressing furnace, heating rate is 25 DEG C/min, it is warming up to insulation 40min when 550 DEG C, rising to temperature according still further to the heating rate of 40 DEG C/min is 850 DEG C, then is incubated 20min, and rising to temperature according still further to the heating rate of 30 DEG C/min is 1310 DEG C, sintering time is 2.5h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
Beneficial effect: the hardness of the cermet material of the present invention and bending strength are obtained for and significantly improve, hardness and bending strength higher than conventional cermet material, zirconium dioxide 25-40 part, cobalt silicide 23-32 part, nickle silicide 19-35 part, chromium boride 8-14 part, ferrum 6-14 part, molybdenum 4-7 part, tungsten 3-5 part, during graphite 3-6 part, hardness and the bending strength of cermet material are higher, when zirconium dioxide 31 parts, cobalt silicide 28 parts, nickle silicide 25 parts, chromium boride 12 parts, ferrum 10 parts, molybdenum 6 parts, 3 parts of tungsten, during 4 parts of graphite, hardness and the bending strength of the cermet material prepared are the highest.
Detailed description of the invention
Embodiment 1
(1) zirconium dioxide 25Kg, cobalt silicide 23Kg, nickle silicide 35Kg, chromium boride 14Kg, ferrum 14Kg, molybdenum 4Kg, tungsten 5Kg, graphite 3Kg are taken the most respectively, mentioned component is first carried out premixing, put into after mixing in high-speed mixer, high-speed mixer rotating speed is 200r/min, and incorporation time is 35min;(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 70:1, and drum's speed of rotation is 180r/min, and Ball-milling Time is 4.5h;(3) metal ceramic powder is put in metal heat pressing stove after ball milling, pouring nitrogen in metal heat pressing stove, heat up hot pressing furnace, heating rate is 25 DEG C/min, it is warming up to insulation 50min when 550 DEG C, rising to temperature according still further to the heating rate of 40 DEG C/min is 860 DEG C, then is incubated 20min, and rising to temperature according still further to the heating rate of 30 DEG C/min is 1360 DEG C, sintering time is 2h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
Embodiment 2
(1) zirconium dioxide 40Kg, cobalt silicide 32Kg, nickle silicide 19Kg, chromium boride 8Kg, ferrum 6Kg, molybdenum 7Kg, tungsten 3Kg, graphite 6Kg are taken the most respectively, mentioned component is first carried out premixing, put into after mixing in high-speed mixer, high-speed mixer rotating speed is 200r/min, and incorporation time is 15min;(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 40:1, and drum's speed of rotation is 150r/min, and Ball-milling Time is 1.5h;(3) metal ceramic powder is put in metal heat pressing stove after ball milling, pouring nitrogen in metal heat pressing stove, heat up hot pressing furnace, heating rate is 25 DEG C/min, it is warming up to insulation 30min when 550 DEG C, rising to temperature according still further to the heating rate of 40 DEG C/min is 820 DEG C, then is incubated 40min, and rising to temperature according still further to the heating rate of 30 DEG C/min is 1220 DEG C, sintering time is 3h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
Embodiment 3
(1) zirconium dioxide 28Kg, cobalt silicide 30Kg, nickle silicide 27Kg, chromium boride 13Kg, ferrum 11Kg, molybdenum 5Kg, tungsten 3Kg, graphite 5Kg are taken the most respectively, mentioned component is first carried out premixing, put into after mixing in high-speed mixer, high-speed mixer rotating speed is 200r/min, and incorporation time is 35min;(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 70:1, and drum's speed of rotation is 180r/min, and Ball-milling Time is 4.5h;(3) metal ceramic powder is put in metal heat pressing stove after ball milling, pouring nitrogen in metal heat pressing stove, heat up hot pressing furnace, heating rate is 25 DEG C/min, it is warming up to insulation 50min when 550 DEG C, rising to temperature according still further to the heating rate of 40 DEG C/min is 860 DEG C, then is incubated 20min, and rising to temperature according still further to the heating rate of 30 DEG C/min is 1360 DEG C, sintering time is 2h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
Embodiment 4
(1) zirconium dioxide 34Kg, cobalt silicide 26Kg, nickle silicide 22Kg, chromium boride 10Kg, ferrum 8Kg, molybdenum 7Kg, tungsten 4Kg, graphite 3Kg are taken the most respectively, mentioned component is first carried out premixing, put into after mixing in high-speed mixer, high-speed mixer rotating speed is 200r/min, and incorporation time is 15min;(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 40:1, and drum's speed of rotation is 150r/min, and Ball-milling Time is 1.5h;(3) metal ceramic powder is put in metal heat pressing stove after ball milling, pouring nitrogen in metal heat pressing stove, heat up hot pressing furnace, heating rate is 25 DEG C/min, it is warming up to insulation 30min when 550 DEG C, rising to temperature according still further to the heating rate of 40 DEG C/min is 820 DEG C, then is incubated 40min, and rising to temperature according still further to the heating rate of 30 DEG C/min is 1220 DEG C, sintering time is 3h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
Embodiment 5
(1) zirconium dioxide 31Kg, cobalt silicide 28Kg, nickle silicide 25Kg, chromium boride 12Kg, ferrum 10Kg, molybdenum 6Kg, tungsten 3Kg, graphite 4Kg are taken the most respectively, mentioned component is first carried out premixing, put into after mixing in high-speed mixer, high-speed mixer rotating speed is 200r/min, and incorporation time is 20min;(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 60:1, and drum's speed of rotation is 170r/min, and Ball-milling Time is 2.5h;(3) metal ceramic powder is put in metal heat pressing stove after ball milling, pouring nitrogen in metal heat pressing stove, heat up hot pressing furnace, heating rate is 25 DEG C/min, it is warming up to insulation 40min when 550 DEG C, rising to temperature according still further to the heating rate of 40 DEG C/min is 850 DEG C, then is incubated 20min, and rising to temperature according still further to the heating rate of 30 DEG C/min is 1310 DEG C, sintering time is 2.5h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
Comparative example 1
(1) taking zirconium dioxide 25Kg, chromium boride 14Kg, ferrum 14Kg, molybdenum 4Kg, tungsten 5Kg, graphite 3Kg the most respectively, mentioned component first carries out premixing, put in high-speed mixer after mixing, high-speed mixer rotating speed is 200r/min, and incorporation time is 35min;(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 70:1, and drum's speed of rotation is 180r/min, and Ball-milling Time is 4.5h;(3) metal ceramic powder is put in metal heat pressing stove after ball milling, pouring nitrogen in metal heat pressing stove, heat up hot pressing furnace, heating rate is 25 DEG C/min, it is warming up to insulation 50min when 550 DEG C, rising to temperature according still further to the heating rate of 40 DEG C/min is 860 DEG C, then is incubated 20min, and rising to temperature according still further to the heating rate of 30 DEG C/min is 1360 DEG C, sintering time is 2h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
Comparative example 2
(1) taking cobalt silicide 23Kg, nickle silicide 35Kg, ferrum 14Kg, molybdenum 4Kg, tungsten 5Kg, graphite 3Kg the most respectively, mentioned component first carries out premixing, put in high-speed mixer after mixing, high-speed mixer rotating speed is 200r/min, and incorporation time is 35min;(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 70:1, and drum's speed of rotation is 180r/min, and Ball-milling Time is 4.5h;(3) metal ceramic powder is put in metal heat pressing stove after ball milling, pouring nitrogen in metal heat pressing stove, heat up hot pressing furnace, heating rate is 25 DEG C/min, it is warming up to insulation 50min when 550 DEG C, rising to temperature according still further to the heating rate of 40 DEG C/min is 860 DEG C, then is incubated 20min, and rising to temperature according still further to the heating rate of 30 DEG C/min is 1360 DEG C, sintering time is 2h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
Comparative example 3
CN101871070: take ilmenite powder 49.91 Kg, aluminium powder 17.72 Kg, graphite 3.94 Kg, mixed powder is poured in ball grinder, ratio of grinding media to material 12: 1, ball milling 4 hours;Then, the powder after ball milling is put into exsiccator to be dried.Compound is loaded hot pressing graphite jig, puts into hot pressing furnace, logical nitrogen protection after evacuation.During heating up, first precompressed powder is once, then waits pressurization 21Mpa when arriving 1400 DEG C.Being incubated 30min under 1400 DEG C of pressurization 21MPa, finally cooling obtains ceramic-metal composite.
The numerical value of embodiment 1 to 5 and the hardness of contrast 1 to 3 and bending strength is as follows:
Vickers hardness Bending strength (MPa)
Embodiment 1 1866 349
Embodiment 2 1891 357
Embodiment 3 1932 371
Embodiment 4 1954 382
Embodiment 5 2016 395
Comparative example 1 1827 337
Comparative example 2 1834 318
Comparative example 3 1779 339
The Vickers hardness of the cermet material of embodiment 5 is 2016, and bending strength is 395, is significantly higher than other embodiments and the Vickers hardness of comparative example and bending strength, achieves unexpected raising cermet material Vickers hardness and the effect of bending strength.

Claims (5)

1. a high duty metal ceramic material, it is characterised in that described high duty metal ceramic material is grouped into by the one-tenth of following weight parts:
Zirconium dioxide 25-40 part,
Cobalt silicide 23-32 part,
Nickle silicide 19-35 part,
Chromium boride 8-14 part,
Ferrum 6-14 part,
Molybdenum 4-7 part,
Tungsten 3-5 part,
Graphite 3-6 part;
The preparation method of described a kind of high duty metal ceramic material, step is as follows:
(1) zirconium dioxide 25-40 part, cobalt silicide 23-32 part, nickle silicide 19-35 part, chromium boride 8-14 part, ferrum 6-14 part, molybdenum 4-7 part, tungsten 3-5 part, graphite 3-6 part are taken the most respectively, mentioned component is first carried out premixing, put into after mixing in high-speed mixer, high-speed mixer rotating speed is 200r/min, and incorporation time is 15min-35min;
(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 40:1-70:1, and drum's speed of rotation is 150-180r/min, and Ball-milling Time is 1.5-4.5h;
(3) metal ceramic powder is put in metal heat pressing stove after ball milling, nitrogen is poured in metal heat pressing stove, hot pressing furnace is heated up, heating rate is 25 DEG C/min, it is warming up to insulation 30-50min when 550 DEG C, rise to temperature according still further to the heating rate of 40 DEG C/min and be 820-860 DEG C, it is incubated 20min-40min again, rise to temperature according still further to the heating rate of 30 DEG C/min and be 1220-1360 DEG C, sintering time is 2-3h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
A kind of high duty metal ceramic material the most according to claim 1, it is characterised in that described high duty metal ceramic material is grouped into by the one-tenth of following weight parts:
Zirconium dioxide 28-34 part,
Cobalt silicide 26-30 part,
Nickle silicide 22-27 part,
Chromium boride 10-13 part,
Ferrum 8-11 part,
Molybdenum 5-7 part,
Tungsten 3-4 part,
Graphite 3-5 part.
A kind of high duty metal ceramic material the most according to claim 1, it is characterised in that described high duty metal ceramic material is grouped into by the one-tenth of following weight parts:
Zirconium dioxide 31 parts,
Cobalt silicide 28 parts,
Nickle silicide 25 parts,
Chromium boride 12 parts,
Ferrum 10 parts,
Molybdenum 6 parts,
Tungsten 3 parts,
Graphite 4 parts.
A kind of high duty metal ceramic material the most according to claim 1, it is characterised in that in the preparation method of described high duty metal ceramic material, during ball milling, ratio of grinding media to material is 50:1.
A kind of high duty metal ceramic material the most according to claim 1, it is characterised in that the preparation method step of described high duty metal ceramic material is as follows:
(1) zirconium dioxide 31 parts, cobalt silicide 28 parts, nickle silicide 25 parts, chromium boride 12 parts, ferrum 10 parts, molybdenum 6 parts, 3 parts of tungsten, 4 parts of graphite are taken the most respectively, mentioned component is first carried out premixing, put into after mixing in high-speed mixer, high-speed mixer rotating speed is 200r/min, and incorporation time is 20min;
(2) the ceramic metal raw material ball mill after mix homogeneously being carried out ball milling, during ball milling, ratio of grinding media to material is 60:1, and drum's speed of rotation is 170r/min, and Ball-milling Time is 2.5h;
(3) metal ceramic powder is put in metal heat pressing stove after ball milling, pouring nitrogen in metal heat pressing stove, heat up hot pressing furnace, heating rate is 25 DEG C/min, it is warming up to insulation 40min when 550 DEG C, rising to temperature according still further to the heating rate of 40 DEG C/min is 850 DEG C, then is incubated 20min, and rising to temperature according still further to the heating rate of 30 DEG C/min is 1310 DEG C, sintering time is 2.5h, being reduced to room temperature, rate of temperature fall is 25 DEG C/min, is high duty metal ceramic material after cooling.
CN201410566470.4A 2014-10-23 2014-10-23 A kind of high duty metal ceramic material and preparation method thereof Active CN104328321B (en)

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