CN104327343A - Production method for antibacterial dripper for drip irrigation - Google Patents

Production method for antibacterial dripper for drip irrigation Download PDF

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Publication number
CN104327343A
CN104327343A CN201310307638.5A CN201310307638A CN104327343A CN 104327343 A CN104327343 A CN 104327343A CN 201310307638 A CN201310307638 A CN 201310307638A CN 104327343 A CN104327343 A CN 104327343A
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Prior art keywords
density polyethylene
production method
drip irrigation
antibacterial
master batch
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CN201310307638.5A
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CN104327343B (en
Inventor
宗金三
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Dayu Water Saving Tianjin Co Ltd
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Dayu Water Saving Tianjin Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A production method for an antibacterial dripper for drip irrigation comprises the following steps: (1) performing cleaning, sorting, crushing and dewatering on waste and old high-density polyethylene plastic, and then granulating, so as to prepare a high-density polyethylene reworked material; and (2) baking the high-density polyethylene reworked material obtained in the step (1) at 80 DEG C-90 DEG C for 4 h, and then uniformly mixing with high-density polyethylene, linear low-density polyethylene, antibacterial master batch and color batch, and performing heating plasticization, mold closing, injection, pressure keeping and cooling fixing, so as to obtain a finished product. The waste and old high-density polyethylene plastic is taken as the main raw material, so that the product cost is greatly reduced, and energy is saved and environment is protected. The antibacterial master batch gives play to effects of killing and inhibiting mould and preventing ageing, and has good dispersion effect when being added in the form of mater batch. The produced antibacterial dripper has obvious obstruction-resistant performance, mould killing and inhibiting performances, ageing resistant performance and other excellent performances.

Description

A kind of drip irrigation production method of antibacterial water dropper
Technical field
The invention belongs to drip irrigation product technical field, particularly relate to the production method of a kind of drip irrigation with antibacterial water dropper.
Background technology
Drip irrigation has wide development prospect as a kind of important local irrigation technique, there is larger water saving, energy-conservation, volume increase compared with other irrigation technique, improve the plurality of advantages such as quality of agricultural product, water dropper is the vitals in drip irrigation system, its effect forms head loss, after pressure flow enters water dropper, through water dropper energy dissipating, with stable, uniform low flow instillation soil.Existing water dropper is mainly with new production of resins, and cost is high and water dropper in use easily results in blockage aging with water dropper owing to producing mould, have impact on the normal work of water dropper to a great extent.
Summary of the invention
The present invention provides a kind of low cost of manufacture, economic environmental protection, anti-clogging, kills the production method pressing down the antibacterial water dropper of the age inhibiting drip irrigation of mould for solving in known technology the technical problem that exists.
The technical scheme that the present invention takes for the technical problem existed in solution known technology is: a kind of drip irrigation production method of antibacterial water dropper, comprises the following steps:
(1) waste and old high-density polyethylene plastics carried out clean, sort, carry out granulation after broken, dehydration, be prepared into high density polyethylene(HDPE) reworked material;
(2) after mixing with high density polyethylene(HDPE), LLDPE, antiseptic-germicide master batch, look mother after the high density polyethylene(HDPE) reworked material of step (1) gained being dried 4 hours at 80 DEG C-90 DEG C, after heat plasticizing, mold closing, injection, pressurize, cooling and shaping, get product; Its medium high density polyethylene reworked material, high density polyethylene(HDPE), LLDPE, antiseptic-germicide master batch, look mother stock be not by 40-60,10-30,10-20,1-10,0.5-1 of massfraction.
The present invention can also adopt following technical scheme:
The production method of described antiseptic-germicide master batch comprises the following steps:
A inorganic complex antimicrobials and tensio-active agent join in high-speed mixer simultaneously carry out high-speed mixing stirring 20-30min by (), be then warming up to 80 DEG C-90 DEG C gradually and dry 2-3 hour, discharging is sieved and obtained surface-treated inorganic complex antimicrobials;
B the inorganic complex antimicrobials obtained in step (a) and dispersion agent, vector resin are sequentially added in high-speed mixer and stir 20-30min and mix by (), afterwards the above-mentioned material mixed is obtained described antiseptic-germicide master batch through the granulation of double-screw extruding pelletizing machine.
The composition weight ratio of described inorganic complex antimicrobials, tensio-active agent, dispersion agent, vector resin is 30%-40,0.5%-4%, 2%-7%, 40%-60% meter.
Described inorganic complex antimicrobials is take zeolite as the metallicity antiseptic-germicide of carrier, and antimicrobial component is silver and zinc, and median size is less than 1 μm.
Prilling temperature condition in described step (1) is 180 DEG C-250 DEG C.
In described step (b), double-screw extruding pelletizing machine prilling temperature is 170-230 DEG C.
The advantage that the present invention has and positively effect are:
1, the present invention adopts waste and old high-density polyethylene plastics as main raw material, greatly reduces production cost, serves the effect of energy-conserving and environment-protective, significant to the raising competitiveness of product in market.
2, in the present invention, antiseptic-germicide master batch not only kills and presses down the age inhibiting effect of mould, and adds with the form of master batch and have good dispersion effect.
3, can find after detecting finished product of the present invention, finished product of the present invention has obvious anti-clogging, kills premium propertiess (see table one) such as pressing down mould anti-aging.
Table one
Embodiment
For summary of the invention of the present invention, Characteristic can be understood further, hereby exemplify following examples:
A drip irrigation production method for antibacterial water dropper, comprises the following steps:
(1) carried out by waste and old high-density polyethylene plastics cleaning, sort, carry out granulation after broken, dehydration, be prepared into high density polyethylene(HDPE) reworked material, prilling temperature is 220 DEG C.
(2) after mixing with high density polyethylene(HDPE), LLDPE, antiseptic-germicide master batch, look mother after the high density polyethylene(HDPE) reworked material of step (1) gained being dried 4 hours at 85 DEG C, after heat plasticizing, mold closing, injection, pressurize, cooling and shaping, get product; Its medium high density polyethylene reworked material, high density polyethylene(HDPE), LLDPE, antiseptic-germicide master batch, look mother stock be not by 60,20,15,4,1 of massfraction.
2. the production method of above-mentioned antiseptic-germicide master batch comprises the following steps:
A inorganic complex antimicrobials and tensio-active agent join in high-speed mixer simultaneously carry out high-speed mixing stirring 25min by (), be then warming up to 90 DEG C gradually and dry 3 hours, discharging is sieved and obtained surface-treated inorganic complex antimicrobials;
B the inorganic complex antimicrobials obtained in step (a) and dispersion agent, vector resin are sequentially added in high-speed mixer and stir 25min and mix by (); afterwards the above-mentioned material mixed is obtained described antiseptic-germicide master batch through the granulation of double-screw extruding pelletizing machine, processing temperature is 200 DEG C.
Wherein the composition weight ratio of inorganic complex antimicrobials, tensio-active agent, dispersion agent, vector resin is 40%, 4%, 6%, 50%.
Above-mentioned inorganic complex antimicrobials is take zeolite as the metallicity antiseptic-germicide of carrier, and antimicrobial component is silver and zinc, and median size is less than 1 μm; Surface treatment agent is coupling agent KH560.
Embodiment two:
Under the condition that other step and condition are all identical with step embodiment one, high density polyethylene(HDPE) reworked material, high density polyethylene(HDPE), LLDPE, antiseptic-germicide master batch, look mother stock be not by 50,30,15,4,1 of massfraction.

Claims (6)

1. a drip irrigation production method for antibacterial water dropper, comprises the following steps:
(1) waste and old high-density polyethylene plastics carried out clean, sort, carry out granulation after broken, dehydration, be prepared into high density polyethylene(HDPE) reworked material;
(2) after mixing with high density polyethylene(HDPE), LLDPE, antiseptic-germicide master batch, look mother after the high density polyethylene(HDPE) reworked material of step (1) gained being dried 4 hours at 80 DEG C-90 DEG C, after heat plasticizing, mold closing, injection, pressurize, cooling and shaping, get product; Its medium high density polyethylene reworked material, high density polyethylene(HDPE), LLDPE, antiseptic-germicide master batch, look mother stock be not by 40-60,10-30,10-20,1-10,0.5-1 of massfraction.
2. the drip irrigation according to claim 1 production method of antibacterial water dropper, is characterized in that: the production method of described antiseptic-germicide master batch comprises the following steps:
A inorganic complex antimicrobials and tensio-active agent join in high-speed mixer simultaneously carry out high-speed mixing stirring 20-30min by (), be then warming up to 80 DEG C-90 DEG C gradually and dry 2-3 hour, discharging is sieved and obtained surface-treated inorganic complex antimicrobials;
B the inorganic complex antimicrobials obtained in step (a) and dispersion agent, vector resin are sequentially added in high-speed mixer and stir 20-30min and mix by (), afterwards the above-mentioned material mixed is obtained described antiseptic-germicide master batch through the granulation of double-screw extruding pelletizing machine.
3. the drip irrigation according to claim 2 production method of antibacterial water dropper, is characterized in that: the composition weight ratio of described inorganic complex antimicrobials, tensio-active agent, dispersion agent, vector resin is 30%-40,0.5%-4%, 2%-7%, 40%-60% meter.
4. the drip irrigation according to claim 3 production method of antibacterial water dropper, is characterized in that: described inorganic complex antimicrobials is take zeolite as the metallicity antiseptic-germicide of carrier, and antimicrobial component is silver and zinc, and median size is less than 1 μm.
5. the drip irrigation according to claim 1 production method of antibacterial water dropper, is characterized in that: the prilling temperature condition in described step (1) is 180 DEG C-250 DEG C.
6. the drip irrigation according to claim 2 production method of antibacterial water dropper, is characterized in that: in described step (b), double-screw extruding pelletizing machine prilling temperature is 170-230 DEG C.
CN201310307638.5A 2013-07-22 2013-07-22 A kind of drip irrigation production method of antibacterial water dropper Active CN104327343B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106432860A (en) * 2016-07-14 2017-02-22 大禹节水(天津)有限公司 Recycled modified material of waste drip-irrigation tape and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0710708A (en) * 1993-04-26 1995-01-13 Sumitomo Chem Co Ltd Chemicals-containing air-permeable film and its production
WO2001051548A2 (en) * 2000-01-10 2001-07-19 Clopay Plastic Products Company, Inc. Antibacterial microporous film and method of making
CN102153803A (en) * 2011-05-03 2011-08-17 陈迦乐 Specific antibacterial PE (polyethylene) self-sealing bag

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0710708A (en) * 1993-04-26 1995-01-13 Sumitomo Chem Co Ltd Chemicals-containing air-permeable film and its production
WO2001051548A2 (en) * 2000-01-10 2001-07-19 Clopay Plastic Products Company, Inc. Antibacterial microporous film and method of making
CN102153803A (en) * 2011-05-03 2011-08-17 陈迦乐 Specific antibacterial PE (polyethylene) self-sealing bag

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106432860A (en) * 2016-07-14 2017-02-22 大禹节水(天津)有限公司 Recycled modified material of waste drip-irrigation tape and preparation method thereof

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