CN104316420A - Quilt product compression resilience tester based on pressure sensor - Google Patents
Quilt product compression resilience tester based on pressure sensor Download PDFInfo
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- CN104316420A CN104316420A CN201410532293.8A CN201410532293A CN104316420A CN 104316420 A CN104316420 A CN 104316420A CN 201410532293 A CN201410532293 A CN 201410532293A CN 104316420 A CN104316420 A CN 104316420A
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- pressure transducer
- compression resilience
- series products
- resilience tester
- tester
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Abstract
The invention relates to a quilt product compression resilience tester based on a pressure sensor, and aims to provide a tester which is relatively high in measurement precision and has the characteristics of compact structure and convenience in use. According to the technical scheme, the quilt product compression resilience tester based on the pressure sensor comprises a frame, a pressurizing mechanism, data display equipment, a distance measuring sensor and a control module, wherein the control module is electrically connected with the distance measuring sensor and the data display equipment by means of data lines. The quilt product compression resilience tester is characterized in that the pressurizing mechanism is a pressure sensor pressurizing mechanism, and comprises two lead screws which are vertically arranged and driven by a motor, a pressurizing cross plate driven by the two lead screws to make an up-down lifting movement, and a pressure sensor fixed at the bottom end of the pressurizing cross plate and used for downwards jacking a product to be measured by using a pressure plate, and the pressure sensor is also electrically connected with the control module through a data line.
Description
Technical field
The present invention relates to a kind of survey instrument, specifically a kind of measurement based on pressure transducer is by the tester of series products compression resilience.
Background technology
Because compression resilience is by one of important indicator of product quality quality, therefore need being carried out dependence test by series products to obtain the compression resilience data of product in process of production, current test mode mainly contains manual test and uses silk wadding quilt compression resilience tester to test.When using silk wadding quilt compression resilience tester, the accuracy rate of its test result and work efficiency can obtain larger lifting than with manual test, but the part that also comes with some shortcomings:
At present, silk wadding quilt compression resilience tester is pressurizeed by the mode of counterweight, and its shortcoming is: instrument is heavy, structure is not compact; Carrying inconvenience, first must fix counterweight to avoid counterweight to rock and to collide before carrying; Counterweight long rear easily wearing and tearing service time, thus measuring accuracy is affected.
Summary of the invention
The object of the invention is to overcome the deficiency in above-mentioned background technology, provide a kind of based on pressure transducer by series products compression resilience tester, this tester should have higher measuring accuracy, and has compact conformation, feature easy to use.
Technical scheme of the present invention is: based on pressure transducer by series products compression resilience tester, comprise framework, pressing mechanism, data display equipment, distance measuring sensor and control module; Described control module and described distance measuring sensor, data display equipment pass through data line electric connection;
It is characterized in that: described pressing mechanism is pressure transducer pressing mechanism, comprise two vertically arrange and by motor-driven screw mandrel, to be driven the pressurization transverse slat of doing oscilaltion campaign by aforementioned two rhizoid bars and be fixed on pressurization transverse slat bottom and turned down the pressure transducer of pressing test product by pressing plate; This pressure transducer is also by the control module described in data line electric connection.
Described motor drives one of them screw mandrel to rotate by shaft coupling, and keeps the synchronous axial system of two screw mandrels by belt wheel mechanism.
Described belt wheel mechanism comprises the belt wheel being separately fixed at two screw mandrel upper ends and the belt matched.
Described framework comprises the two pieces of mainboards stood in front and back, stands two blocks of side plates in the left and right sides, from top to bottom alignment and horizontally disposed top board, intermediate plate and base plate in the region that mainboard and side plate surround.
Described intermediate plate surrounds one for locating the square area of sample by three L-type baffle plates.
The quantity of described distance measuring sensor is four and is separately positioned on four upper summits of test zone.
Described screw lead is 5mm.
This tester also configures one for being placed on the test compressing tablet of sample upper surface.
The invention has the beneficial effects as follows:
The present invention can directly be exerted a force to test compressing tablet by the vertical direction by pressing mechanism, and efficiently can be changed the size of force by pressure transducer feedback data; By pressuring method directly and accurately, simplify pressing mechanism, greatly improve by the measuring accuracy of series products compression resilience; In addition, the present invention also has structure feature simple and easy to use.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is the detonation configuration schematic diagram of middle frame of the present invention.
Fig. 3 is the detonation configuration schematic diagram of pressing mechanism in the present invention.
Fig. 4 is view to be tested in the present invention.
Fig. 5 is one of pressurized state in the present invention (when applying 2kgf power) schematic diagram.
Fig. 6 is pressurized state two (when applying 4kgf power) schematic diagram in the present invention.
Embodiment
Below in conjunction with Figure of description, the invention will be further described, but the present invention is not limited to following examples.
As shown in Figure 1, based on pressure transducer by series products compression resilience tester, comprise framework, pressing mechanism, four distance measuring sensors, data display equipments (be generally display screen, be arranged on framework top; Omit in figure) and control module (omitting in figure).
As shown in Figure 2, described framework comprises the two pieces of mainboards 1 stood in front and back and the two blocks of side plates 2 stood in the left and right sides; From top to bottom alignment and horizontally disposed top board 5, intermediate plate 6 and base plate 7 in the region that mainboard and side plate surround.Intermediate plate is also fixed wtih three L-type sectioned baffle 6-2, these three L-type baffle plates surround the square test zone of an opening, for locating sample.Space between described intermediate plate and base plate is for placing motor, power supply and electronic component.
Described four sensors are arranged on four angles of top board bottom surface, the distance between downward detecting sensor and test compressing tablet.
As shown in Figure 3, described pressing mechanism is pressure transducer pressing mechanism; In this pressure transducer pressing mechanism, two rotating screw mandrel 8-4 vertically arrange, and are driven by motor; The top of screw mandrel is positioned the lower surface in top board 5 by bearing 8-6, and the Lower Half of screw mandrel is positioned the lower surface of intermediate plate 6 by bearing 8-3, the bottom of screw mandrel down passes over intermediate plate; Motor 8-1 is arranged on the below of intermediate plate, and machine shaft is fixed by shaft coupling 8-2 and one of them screw mandrel bottom.A nut sleeve 8-16 matched with screw mandrel is fixed respectively by mount pad 8-13 in the left and right sides of pressurization transverse slat 8, makes the rotation of screw mandrel be converted into the vertical motion of pressurization transverse slat.Described screw lead is generally 3-10mm, is preferably 5mm.
A pressure transducer 8-18 is also fixed in the bottom of pressurization transverse slat, and pressing plate 8-20 is then fixed on the bottom of pressure transducer, and this pressure transducer is again by the control module described in data line electric connection.Visible in figure: pressure transducer fixes (cementing agent bonding or screw are fixed) lower surface at pressurization transverse slat 8-12 by Upper gasket 8-17, and is fixed (cementing agent bonds or screw is fixed) by lower gasket 8-19 and pressing plate 8-20; When pressurization transverse slat down moves, just turn down pressure test product by the pressing plate of pressure transducer bottom.
For keeping the synchronized movement of two screw mandrels, this tester is also configured with belt wheel mechanism; Visible in figure: two screw mandrel upper ends fix a belt wheel 8-5 respectively, and configure a belt 8-7, motor makes two screw mandrels keep synchronous axial system by this belt wheel mechanism.
Described test compressing tablet (omitting in figure) is placed in the test, for flattening the upper surface (sample is placed on the upper surface of lower plate) of sample; Described test compressing tablet is a plane lamina, is generally sheet metal (as stainless steel substrates) or nonmetallic slices (as plastic sheet).
Further, described motor controls the size (can design specialized software simulating) of power output by pressure transducer and control system; Effective power output is preferably 2 ㎏ f, 4 ㎏ f (thrust is determined as required, and recommendation is 2*9.8=19.6N).
Described motor adopts power to be preferably 1NM/S.
The principle of work of described driver part is:
As shown in Figure 4, during non-pressurized state, motor 8-1 and screw mandrel 8-4 all remains static, and pressurization transverse slat 8-12 remains on above test zone.
When testing: (1) as shown in Figure 5,2kgf power pressurized state: first electric machine rotation, drive two screw mandrels to rotate by belt wheel mechanism, pressurization transverse slat 8 progressively declines, and is progressively pressurizeed to the test compressing tablet of sample top by pressure transducer and pressing plate; Be 19.6N (2kg*9.8N/kg) when pressure transducer records test compressing tablet pressure size, 2kgf force data can be recorded, be 39.2N (4kg*9.8/kg) when pressure transducer records test compressing tablet pressure size, for 4gkf power pressurized state, 4kgf power pressurized state can be recorded.When removing test, motor reversal, pressurization transverse slat rises.
Described distance measuring sensor is used for measuring (obtaining sample thickness data especially by pressing plate range finding) sample thickness, and the quantity of distance measuring sensor is four and is separately positioned on four upper summits (i.e. the corner of top board) of test zone; Described sensor is infrared distance sensor, measurement range 10cm ~ 80cm, measuring accuracy≤1mm; Ultrared transmitting boundary to be fully taken into account when arranging sensor, preventing infrared ray direct irradiation on the support columns thus interference range finding; After the distance between distance measuring sensor and intermediate plate being deducted the distance between distance measuring sensor and test compressing tablet, then deduct the thickness of test compressing tablet, the one-tenth-value thickness 1/10 of sample can be obtained.
Described control module (omitting in figure) is electrically connected with described sensor, data display equipment, pressure transducer; Described control module is used for control and exerts pressure time, stand-by period, data processing and display measurement result.The equal buyable of described control module, pressure transducer, distance measuring sensor obtains.
Measuring method of the present invention is as follows:
1, prepare three groups of samples (such as silk wadding quilt) of 20cm × 20cm, one group of sample (omitting in figure) is neatly stacked in the test zone of framework, test compressing tablet is lain in sample upper surface;
2, start the present invention, first motor 8-1 starts, and drives belt wheel mechanism motion, makes two screw mandrel synchronous axial system, and pressurization transverse slat 8 declines; When the pressure transducer 8-18 pressure recorded on test compressing tablet is 19.6N (2kg*9.8N/kg), wait for upward retraction pressurization transverse slat after 30 seconds, wait for and exerting pressure to sample after 30 seconds again, after repeating 3 above-mentioned steps, distance measuring sensor starts range finding and signal is returned control module;
3, measure complete pressurization transverse slat for 3 times to rise, wait for after 30 seconds, driven by motor pressurization transverse slat moves down exerts pressure to style, it is 39.2N (4kg*9.8N/kg*2) that pressure transducer records the pressure that is subject to of test compressing tablet, pressurization transverse slat retraction afterwards makes its pressing plate depart from test compressing tablet to wait for 30 seconds, and distance measuring sensor starts range finding and signal is returned control module;
4, after waiting for 3 minutes, distance measuring sensor starts range finding and signal is returned control module;
5, another two groups of samples are also carried out successively to the operation of above-mentioned 1,2,3,4 steps;
6, control module draws by the compressibility of series products and response rate after process calculates, and is shown the data obtained by data display equipment.
Claims (8)
1. based on pressure transducer by series products compression resilience tester, comprise framework, pressing mechanism, data display equipment, distance measuring sensor and control module; Described control module and described distance measuring sensor, data display equipment pass through data line electric connection;
It is characterized in that: described pressing mechanism is pressure transducer pressing mechanism, comprise two and vertically arrange and the screw mandrel (8-4) driven by motor (8-1), to be driven the pressurization transverse slat (8) of doing oscilaltion campaign by aforementioned two rhizoid bars and be fixed on pressurization transverse slat bottom and turned down the pressure transducer (8-18) of pressing test product by pressing plate (8-20); This pressure transducer is also by the control module described in data line electric connection.
2. according to claim 1 based on pressure transducer by series products compression resilience tester, it is characterized in that: described motor drives one of them screw mandrel to rotate by shaft coupling (8-2), and keeps the synchronous axial system of two screw mandrels by belt wheel mechanism.
3. according to claim 2 based on pressure transducer by series products compression resilience tester, it is characterized in that: described belt wheel mechanism comprises the belt wheel (8-5) being separately fixed at two screw mandrel upper ends and the belt (8-7) matched.
4. according to claim 3 based on pressure transducer by series products compression resilience tester, it is characterized in that: described framework comprises two pieces of mainboards (1) of standing in front and back, stand two pieces of side plates (2) in the left and right sides, from top to bottom alignment and horizontally disposed top board (5), intermediate plate (6) and base plate (7) in the region that mainboard and side plate surround.
5. according to claim 4 based on pressure transducer by series products compression resilience tester, it is characterized in that: described intermediate plate surrounds one for locating the square area of sample by three L-type baffle plates (6-2).
6. according to claim 5 based on pressure transducer by series products compression resilience tester, it is characterized in that: the quantity of described distance measuring sensor is four and is separately positioned on four of test zone upper summits.
7. according to claim 6 based on pressure transducer by series products compression resilience tester, it is characterized in that: described screw lead is 5mm.
8. according to claim 7 based on pressure transducer by series products compression resilience tester, it is characterized in that: this tester also configures one for being placed on the test compressing tablet of sample upper surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410532293.8A CN104316420B (en) | 2014-10-10 | 2014-10-10 | Based on pressure transducer by series products compression resilience tester |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410532293.8A CN104316420B (en) | 2014-10-10 | 2014-10-10 | Based on pressure transducer by series products compression resilience tester |
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| Publication Number | Publication Date |
|---|---|
| CN104316420A true CN104316420A (en) | 2015-01-28 |
| CN104316420B CN104316420B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410532293.8A Expired - Fee Related CN104316420B (en) | 2014-10-10 | 2014-10-10 | Based on pressure transducer by series products compression resilience tester |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105223095A (en) * | 2015-09-28 | 2016-01-06 | 重庆出入境检验检疫局检验检疫技术中心 | A kind of textile or fibre compression resilience and eider down fluffy degree fully-automated synthesis instrument |
| CN105300820A (en) * | 2015-11-17 | 2016-02-03 | 杭州市质量技术监督检测院 | Textile compression resilience tester |
| CN111157337A (en) * | 2020-01-03 | 2020-05-15 | 中国农业大学 | Method for dynamically detecting resilience of compression forming block of multi-stage rolling straw forming machine |
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| JP5357496B2 (en) * | 2008-10-21 | 2013-12-04 | 花王株式会社 | Method for inspecting deposit hardening |
| CN103674744A (en) * | 2013-12-16 | 2014-03-26 | 苏州美山子制衣有限公司 | Hand feeling testing device for cotton bra cup |
| CN203587458U (en) * | 2013-11-19 | 2014-05-07 | 浙江理工大学 | Electronic tester for compression resilience of silk wadding quilt |
| CN203688376U (en) * | 2013-12-09 | 2014-07-02 | 浙江理工大学 | Quilt compressing rebound resilience tester based on lead screw |
| CN203688377U (en) * | 2014-01-17 | 2014-07-02 | 浙江理工大学 | Silk wadding quilt compression resilience tester with double-pneumatic-cylinder action |
| CN204128913U (en) * | 2014-10-10 | 2015-01-28 | 杭州市质量技术监督检测院 | Based on pressure transducer by series products compression resilience tester |
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2014
- 2014-10-10 CN CN201410532293.8A patent/CN104316420B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5357496B2 (en) * | 2008-10-21 | 2013-12-04 | 花王株式会社 | Method for inspecting deposit hardening |
| CN203587458U (en) * | 2013-11-19 | 2014-05-07 | 浙江理工大学 | Electronic tester for compression resilience of silk wadding quilt |
| CN203688376U (en) * | 2013-12-09 | 2014-07-02 | 浙江理工大学 | Quilt compressing rebound resilience tester based on lead screw |
| CN103674744A (en) * | 2013-12-16 | 2014-03-26 | 苏州美山子制衣有限公司 | Hand feeling testing device for cotton bra cup |
| CN203688377U (en) * | 2014-01-17 | 2014-07-02 | 浙江理工大学 | Silk wadding quilt compression resilience tester with double-pneumatic-cylinder action |
| CN204128913U (en) * | 2014-10-10 | 2015-01-28 | 杭州市质量技术监督检测院 | Based on pressure transducer by series products compression resilience tester |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105223095A (en) * | 2015-09-28 | 2016-01-06 | 重庆出入境检验检疫局检验检疫技术中心 | A kind of textile or fibre compression resilience and eider down fluffy degree fully-automated synthesis instrument |
| CN105300820A (en) * | 2015-11-17 | 2016-02-03 | 杭州市质量技术监督检测院 | Textile compression resilience tester |
| CN111157337A (en) * | 2020-01-03 | 2020-05-15 | 中国农业大学 | Method for dynamically detecting resilience of compression forming block of multi-stage rolling straw forming machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104316420B (en) | 2016-08-24 |
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Granted publication date: 20160824 Termination date: 20191010 |