CN104315766B - Vortex mixing water tank structure - Google Patents

Vortex mixing water tank structure Download PDF

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Publication number
CN104315766B
CN104315766B CN201410626153.7A CN201410626153A CN104315766B CN 104315766 B CN104315766 B CN 104315766B CN 201410626153 A CN201410626153 A CN 201410626153A CN 104315766 B CN104315766 B CN 104315766B
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China
Prior art keywords
bending part
vortex flow
casing
flow plate
runner
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CN201410626153.7A
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CN104315766A (en
Inventor
王伟
季正峰
汪长江
李华
赵贝
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Hefei Swan Refrigeration Technology Co Ltd
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Hefei Swan Refrigeration Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • F25B43/006Accumulators

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention discloses a vortex mixing water tank structure. Circulating cooling liquid in a water tank is ingeniously distributed in the water tank, and an even liquid mixing function of the water tank is achieved through a vortex board and a drainage tube so that discharge liquid temperature is stable. In case of need, additional circulation can be introduced to meet double circulation use of a cold fluid machine. The vortex mixing water tank structure can be widely applied to various cold fluid machines, especially vehicle-mounted, ship-bone or fixed station based cold fluid machines with special purposes, and liquid in the water tank is generally water or ethanediol water solutions with different concentrations.

Description

A kind of vortex flow mixing tank structure
Technical field
The present invention relates to cold liquid machine water tank field, specifically a kind of vortex flow mixing tank structure.
Background technology
Along with the fast development of modern cold liquid machine, the utilization of its cooling technology is more and more extensive, as power electronics, military affairs and The industries such as aviation, electric station, laser equipment, cabinet-type air conditioner cooling, semiconductor equipment and supercomputer, the most increasingly be unable to do without it and dissipate Heat, cooling or thermoregulator utilization.The cold liquid machine of the specific uses such as the most vehicle-mounted, carrier-borne or fixed station, mainly solves big Power radar launches the heat radiation such as unit, laser instrument, electronics rack and high power module, for the relative product for civilian use, its function and Performance indications all have bigger difference.Such as: require to complete more function with less parts or number of components, embody modern product The optimization of structure design, and then the reliability of product effectively improves.
In cold liquid machine for storing, buffer, mix, heat, expand, water tank that the function such as aerofluxus and discharge opeing is integrated, lead to Often there are many methods for designing.Wherein, the immixture to water tank liquid, it is simply that in order to obtain stable confession liquid temp.Common Way is installation agitator in water tank, and in making water tank, liquid agitation is uniform;Or utilize vertical and horizontal dividing plate to be separated by water tank For heat release district, mixed zone and flat-temperature zone etc., it is achieved the mixing of solution in water tank, obtain stable confession liquid temp.Work as increase Agitator undoubtedly can be by the basic reliability of low production;Use vertical and horizontal dividing plate, water tank internal structure can be made undoubtedly complicated, Weld seam or overlap joint too much, are easily formed corrosion;When using water tank coating technique, the water tank of this band dividing plate cannot meet again and covers simultaneously Membrane process requirement.So using some components simple, reliable, utilizing the flowing of liquid self and overbottom pressure to mix, becoming A kind of trend in this field.
Summary of the invention it is an object of the invention to provide a kind of vortex flow mixing tank structure, to solve what prior art existed Problem.
In order to achieve the above object, the technical solution adopted in the present invention is:
A kind of vortex flow mixing tank structure, including casing, it is characterised in that: side wall upper part level in casing on the left of casing Connecting to the right and have vortex flow plate body, described vortex flow plate body to carry out four bendings successively, 90 degree are bent to form the most straight down First kink, 90 degree are bent to form the second kink the most to the left, more straight up 90 degree be bent to form the 3rd kink, After to the right 90 degree be bent to form the 4th kink, constitute spiral vortex flow plate, between described vortex flow plate body and casing top Constitute the first paragraph runner as heat release district, between the first bending part and upper extension line and casing right side wall, constitute conduct Constitute as the second mixed zone between the second segment runner of the first mixed zone, the second bending part and right extension line and box bottom The 3rd section of runner, constitute the 4th section of stream as transition region between the 3rd bending part and lower extension line and casing left side wall Road, constitutes the 5th section of runner as the first flat-temperature zone between the 4th bending part and left extension line thereof and vortex flow plate body, and the 4th The 6th section of runner as the second flat-temperature zone is constituted between the right extension line of bending part, vortex flow plate body, the first bending part, the 4th Bending part and right extension line, the 3rd bending part, constitute as the 3rd flat-temperature zone between the second bending part and the first bending part 7th section of runner, is provided with and the major cycle import connected in casing on sidewall on the left of the casing above vortex flow plate body junction Flange, on the left of the casing below vortex flow plate body junction, sidewall corresponding 3rd bending part position in side is provided with major cycle and goes out Mouth flange, major cycle outlet(discharge) flange is communicated with drainage tube, and drainage tube extends to contact with the 3rd bending part, and the 3rd bending part Upper and drainage tube contact position is provided with through hole.
Described a kind of vortex flow mixing tank structure, it is characterised in that: described casing right sidewall top is entered with major cycle Mouth flange is provided with and the additional cycles outlet(discharge) flange connected in casing relative to position, and casing right sidewall bottom is positioned at major cycle Outlet(discharge) flange lower position is provided with and the additional cycles suction flange connected in casing.
Described a kind of vortex flow mixing tank structure, it is characterised in that: described casing top is provided with vertically stretches into second Electrical heating tube bundle in Duan Liudao.
Described a kind of vortex flow mixing tank structure, it is characterised in that: between described vortex flow plate body and the first bending part, Between first bending part and the second bending part, between the second bending part and the 3rd bending part, the 3rd bending part and the 4th bending part Between connected by fillet bending respectively.
Described a kind of vortex flow mixing tank structure, it is characterised in that: propped up by some vortex flow plates bottom described vortex flow plate Frame, bearing and attachment screw are connected with box bottom.
Described a kind of vortex flow mixing tank structure, it is characterised in that: also may be used between the 5th section of runner and the 6th section of runner It is provided with filter.
The present invention has the advantages that compared to existing technology
1, increasing parts few, compact conformation, major cycle liquid mixing is fully, reliably.
2, major cycle runner in water tank increases, and up time or inverse time all can form stable current.
3, when major cycle, additional cycles are carried out simultaneously, overbottom pressure mutually utilizes, and improves unit operation efficiency.
3, major cycle, additional cycles also can independent operatings.
4, tank inner wall can be kept the most smooth, it is not necessary to by addition thereto such as dividing plate welding or overlap joints.
5, rustless steel design, can life-time service, corrosion-resistant, weatherability is strong.
6, processing is simple, easy for installation, low cost.
7, the functions such as the original storage of water tank and buffering are remained.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram.
Fig. 2 is vortex flow plate of the present invention and box bottom connection diagram.
Detailed description of the invention
Seeing shown in Fig. 1, Fig. 2, a kind of vortex flow mixing tank structure, including casing 1, on the left of casing 1, side wall upper part is to case Internal level connects to the right vortex flow plate body 2, vortex flow plate body 2 carry out successively four times bending, the most straight down 90 degree curved Folding forms the first kink 21, and 90 degree are bent to form the second kink 22 the most to the left, more straight up 90 degree be bent to form the Three kinks 23,90 degree are bent to form the 4th kink 24 the most to the right, constitute spiral vortex flow plate, vortex flow plate body 2 with The first paragraph runner as heat release district, the first bending part 21 and upper extension line thereof is constituted right with casing 1 between casing 1 top It is constituted bottom the second segment runner as the first mixed zone, the second bending part 22 and right extension line thereof and casing 1 between sidewall Between constitute the 3rd section of runner as the second mixed zone, structure between the 3rd bending part 23 and lower extension line thereof and casing 1 left side wall Become as the 4th section of runner of transition region, constitute between the 4th bending part 24 and left extension line thereof and vortex flow plate body 21 as the 5th section of runner of one flat-temperature zone, is constituted between the right extension line of the 4th bending part 24, vortex flow plate body the 2, first bending part 21 As the 6th section of runner of the second flat-temperature zone, the 4th bending part 24 and right extension line, the 3rd bending part the 23, second bending part 22 And first constitute the 7th section of runner as the 3rd flat-temperature zone, the casing 1 above vortex flow plate body 2 junction between bending part 21 Being provided with and the major cycle suction flange 5 connected in casing on the sidewall of left side, the casing 1 below vortex flow plate body 2 junction is left Sidewall corresponding 3rd bending part position in side, side is provided with major cycle outlet(discharge) flange 4, major cycle outlet(discharge) flange 4 is communicated with and draws Flow tube 3, drainage tube 3 extends to contact with the 3rd bending part 23, and is provided with logical with drainage tube 3 contact position on the 3rd bending part 23 Hole.
Casing 1 right sidewall top and major cycle suction flange are provided with relative to position and additional follow with connect in casing 1 Ring outlet(discharge) flange 11, casing 1 right sidewall bottom is positioned at major cycle outlet(discharge) flange 4 lower position and is provided with and connects with casing 1 Additional cycles suction flange 12.
Casing 1 top is provided with the electrical heating tube bundle 10 vertically stretched in second segment runner.
Between vortex flow plate body 2 and the first bending part between the 21, first bending part 21 and the second bending part 22, the second bending Between portion 22 with the 3rd bending part 23, the 3rd bending part 23 is connected by fillet bending between the 4th bending part 24 respectively.
It is connected bottom casing 1 by some vortex flow board mounts 7, bearing 8 and attachment screw 9 bottom vortex flow plate 2.
It is also provided with filter 6 between 5th section of runner and the 6th section of runner.
The invention mainly comprises: water tank, vortex flow plate, drainage tube, major cycle outlet(discharge) flange, major cycle suction flange, filtration Device, some vortex flow board mounts, some bearings, some attachment screws, electrical heating tube bundle, additional cycles outlet(discharge) flange and additional cycles Suction flanges etc. form.It is characterized in that water tank is divided into the cavity of a screw type (up time or inverse time) by vortex flow plate, The liquid that major cycle suction flange is sent here is divided into 7 stream sections, and the 1st section discharges district for major cycle heat, and heat is essentially from warm Load;2nd, 3 sections is mixed zone, can mix with the heat that electrical heating tube bundle produces, it is possible to mix with the cold liquid of additional cycles;The 4 sections is transition zone;5th, 6,7 sections is flat-temperature zone;Every section of width of flow path or circulation area keep quite, special flow passage variable dimension Change, as the 3rd section of width reduction, the 7th section of width increase, more preferably to improve mixing and the constant temperature of liquid;Arrive the perseverance in the middle part of water tank Warm area liquid causes the major cycle outlet(discharge) flange on water tank sidewall again by drainage tube.
In the present invention, in the middle part of vortex flow plate, generally there are 4 Rouno Cormer Pregrinding Wheel bendings;Termination, both sides generally has little tears limit open, as one end is torn open While be connected with water tank sidewall, it is vortex tongue structure that the other end tears limit open, and available fluid software is optimized emulation, to reduce flow resistance;Under Termination is fixed at the bottom of water tank by some vortex flow board mounts, bearing and attachment screw;Vortex flow plate is provided with and draws for connection The circular hole of flow tube or via, can meet the installation on major cycle outlet(discharge) flange four direction.
Casing monnolithic case of the present invention is square or rectangular, however not excluded that cylindrical, and when cylinder, respective members should Make the appropriate adjustments, as vortex flow plate changes overall vortex flow shape etc. into;Material is usually rustless steel, and inwall can use nonmetal overlay film skill Art, meets special requirement for anticorrosion.
In the present invention, as two ends use Flange joint etc., it is simple to assemble;According to the position of major cycle outlet(discharge) flange, can carry Installation for four direction.
In the present invention, highly low relative to major cycle suction flange;Major cycle outlet(discharge) flange can separately design 4 at water tank On side, and position should meet the 6th or 7 section of district of drainage tube docking water tank.
In the present invention, when temperature of liquid is low in casing, it is heated, and be installed at mixed zone.
In the present invention, when cold liquid machine has Two-way Cycle to use, i.e. the refrigeration mode of compressor participates in when additional cycles, right It is attached, and otherwise goes to disappear or additional end cap is reserved;The liquid circulation amount flowed through is less than major cycle amount.
In the present invention, it is usually provided between 5,6 sections, filters for major cycle liquid;For drawing and pulling type structure, it is simple to from water tank top Portion takes out to be cleaned;In time without filtering function, can be cancelled.
As shown in Figure 1 and Figure 2, included by the present invention: casing 1, vortex flow plate 2, drainage tube 3, major cycle outlet(discharge) flange 4, master follow Ring suction flange 5, filter 6, vortex flow board mount 7, bearing 8, attachment screw 9, electrical heating tube bundle 10, additional cycles outlet(discharge) flange 11, the composition such as additional cycles suction flange 12.
Major cycle outlet(discharge) flange 4, major cycle suction flange 5, additional cycles outlet(discharge) flange 11, additional cycles suction flange 12 All by argon arc welding mode, full weld is on water tank 1.The height h of major cycle outlet(discharge) flange 4 and additional cycles outlet(discharge) flange 111Should It is maintained at low liquid level h2Below.When water tank is as the expansion tank used time, all liquid of institute's connection system should be reserved inside water tank The swell increment of body, if horizontal cross section dimension is the most fixed, then swell increment is converted into and highly should be not more than h-h2
The overall dimensions of casing 1 is long (L) × wide (W) × height (h), and concrete size is according to depending on design requirement;Casing 1 is whole External shape can be square or rectangular, but is not limited to this;Casing 1 material is usually rustless steel, and inwall can use nonmetal covering Membrane technology, meets special requirement for anticorrosion.
Generally there are 4 Rouno Cormer Pregrinding Wheel bendings at the middle part of vortex flow plate 2, and mainly body internal with casing 1 keeps a kind of parallel, it is provided that One continuous print runner, radius bend is considered as the factors such as mounting process and the runner of drainage tube;Generally there is little tearing open termination, both sides Limit, tears limit open such as one end and is connected with water tank sidewall, and it is vortex tongue structure that the other end tears limit open, and available fluid software is optimized emulation, with Reduce flow resistance;Lower end is fixed with casing 1 end by some vortex flow board mounts 7, bearing 8 and attachment screw 9;Vortex flow plate 2 It is provided with the circular hole for connecting drainage tube 3 or via, meets the installation on major cycle outlet(discharge) flange 4 four direction.Follow as main When ring outlet(discharge) flange 4 is located at casing 1 heat release side, district, vortex flow plate should increase a via more, it is simple to drainage tube passes, Its via concrete structure is depending on feelings, and non-invention is emphasized.
When vortex flow plate 2 being loaded in casing 1, form the cavity of a screw type (up time or inverse time), and master is followed Ring liquid is divided into 7 stream sections, and (the 1st section discharges district for heat;2nd, 3 sections is mixed zone;4th section is transition zone;5th, 6,7 sections are Flat-temperature zone), its width of flow path size corresponding L respectively1、L2、L3、L4、L5、L6And L7, usual L1=L2=L3=L4=L5=L6= L7, i.e. every section width of flow path or circulation area keep quite.Wherein, for more preferably improving mixing and the thermostatic effect of casing 1, as incited somebody to action L3Reduction, L7Increasing, phase person's difference is equal, does not affect other width of flow path sizes.Electrical heating tube bundle can be provided with in the 2nd, 3 stream sections 10, additional cycles outlet(discharge) flange 11 and additional cycles suction flange 12, it is achieved add hot and cold liquid machine Two-way Cycle function (additional cycles Amount is less than major cycle amount), wherein additional cycles outlet(discharge) flange 11 is facing to major cycle suction flange 5, the warm that such major cycle brings Amount, under the effect of overbottom pressure, it is easier to be attached circulation and siphon away;And the cold that additional cycles is brought, under the effect of overbottom pressure, also Being easier to be siphoned away by major cycle and mix, this interaction improves the circulation of liquid in casing 1.When cold liquid machine is without Two-way Cycle During use, additional cycles goes to disappear or additional end cap is reserved.
Flat-temperature zone liquid in the middle part of casing 1 is caused the major cycle outlet(discharge) flange 4 on water tank 1 sidewall by drainage tube 3;Drainage tube 3 design for modular construction, as two ends use Flange joint etc., it is simple to assemble.The position of major cycle outlet(discharge) flange 4, the most main Circulation suction flange 5 is low, and corresponding drainage tube 3 has four direction to design.As in figure 2 it is shown, drainage tube 3 can have position I, II, III, Ⅳ。
Electrical heating tube bundle 10 is contained in the mixed zone of water tank 1, meets the function heating liquid in casing 1.
Filter 6 is usually provided between 5,6 sections, filters for major cycle liquid;For drawing and pulling type structure, it is simple to from tank top Take out and clean;In time without filtering function, can be cancelled.

Claims (6)

1. a vortex flow mixing tank structure, including casing, it is characterised in that: on the left of casing side wall upper part in casing level to Right connection has vortex flow plate body, described vortex flow plate body to carry out four bendings successively, and 90 degree are bent to form the most straight down One kink, 90 degree are bent to form the second kink the most to the left, more straight up 90 degree be bent to form the 3rd kink, finally 90 degree are bent to form the 4th kink to the right, constitute spiral vortex flow plate, structure between described vortex flow plate body and casing top Become the first paragraph runner as heat release district, constitute between the first bending part and upper extension line and casing right side wall as the Constitute as the second mixed zone between the second segment runner of one mixed zone, the second bending part and right extension line and box bottom 3rd section of runner, constitutes the 4th section of runner as transition region between the 3rd bending part and lower extension line and casing left side wall, The 5th section of runner as the first flat-temperature zone, the 4th bending is constituted between 4th bending part and left extension line and vortex flow plate body The 6th section of runner as the second flat-temperature zone, the 4th bending is constituted between the right extension line in portion, vortex flow plate body, the first bending part Portion and right extension line, the 3rd bending part, between the second bending part and the first bending part, constitute the 7th as the 3rd flat-temperature zone Duan Liudao, is provided with on sidewall and the major cycle import method connected in casing on the left of the casing above vortex flow plate body junction Orchid, on the left of the casing below vortex flow plate body junction, sidewall corresponding 3rd bending part position in side is provided with major cycle outlet Flange, major cycle outlet(discharge) flange is communicated with drainage tube, and drainage tube extends to contact with the 3rd bending part, and on the 3rd bending part Drainage tube contact position is provided with through hole.
A kind of vortex flow mixing tank structure the most according to claim 1, it is characterised in that: described casing right sidewall top It is provided with and the additional cycles outlet(discharge) flange connected in casing relative to position with major cycle suction flange, casing right sidewall bottom It is positioned at major cycle outlet(discharge) flange lower position and the additional cycles suction flange connected with casing is installed.
A kind of vortex flow mixing tank structure the most according to claim 1, it is characterised in that: described casing top is provided with perpendicular Directly stretch into the electrical heating tube bundle in second segment runner.
A kind of vortex flow mixing tank structure the most according to claim 1, it is characterised in that: described vortex flow plate body and first Between bending part, between the first bending part and the second bending part, between the second bending part and the 3rd bending part, the 3rd bending part with Connected by fillet bending respectively between 4th bending part.
A kind of vortex flow mixing tank structure the most according to claim 1, it is characterised in that: if passing through bottom described vortex flow plate Dry vortex flow board mount, bearing and attachment screw are connected with box bottom.
A kind of vortex flow mixing tank structure the most according to claim 1, it is characterised in that: the 5th section of runner and the 6th section of stream Filter it is provided with between road.
CN201410626153.7A 2014-11-08 2014-11-08 Vortex mixing water tank structure Active CN104315766B (en)

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CN104315766B true CN104315766B (en) 2017-01-11

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2015128B (en) * 1978-02-23 1982-06-03 Muetzel P Water heating and storage tanks
CN101464059A (en) * 2009-01-13 2009-06-24 滁州扬子必威中央空调有限公司 Spiral plate type bearing water tank
CN202048681U (en) * 2011-03-04 2011-11-23 林文献 Instantaneous electromagnetic heating module
CN202392997U (en) * 2011-11-29 2012-08-22 深圳市海一电器有限公司 Electromagnetic heating water heater and water tank with spiral water passages
WO2013164313A1 (en) * 2012-05-02 2013-11-07 Webasto SE Heating device for a vehicle, and method for cooling an electronic controller of the heating device
CN204176984U (en) * 2014-11-08 2015-02-25 合肥天鹅制冷科技有限公司 A kind of vortex flow mixing tank structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2015128B (en) * 1978-02-23 1982-06-03 Muetzel P Water heating and storage tanks
CN101464059A (en) * 2009-01-13 2009-06-24 滁州扬子必威中央空调有限公司 Spiral plate type bearing water tank
CN202048681U (en) * 2011-03-04 2011-11-23 林文献 Instantaneous electromagnetic heating module
CN202392997U (en) * 2011-11-29 2012-08-22 深圳市海一电器有限公司 Electromagnetic heating water heater and water tank with spiral water passages
WO2013164313A1 (en) * 2012-05-02 2013-11-07 Webasto SE Heating device for a vehicle, and method for cooling an electronic controller of the heating device
CN204176984U (en) * 2014-11-08 2015-02-25 合肥天鹅制冷科技有限公司 A kind of vortex flow mixing tank structure

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