CN104315766A - Vortex mixing water tank structure - Google Patents
Vortex mixing water tank structure Download PDFInfo
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- CN104315766A CN104315766A CN201410626153.7A CN201410626153A CN104315766A CN 104315766 A CN104315766 A CN 104315766A CN 201410626153 A CN201410626153 A CN 201410626153A CN 104315766 A CN104315766 A CN 104315766A
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- bending part
- vortex flow
- casing
- runner
- flow plate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/006—Accumulators
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The invention discloses a vortex mixing water tank structure. Circulating cooling liquid in a water tank is ingeniously distributed in the water tank, and an even liquid mixing function of the water tank is achieved through a vortex board and a drainage tube so that discharge liquid temperature is stable. In case of need, additional circulation can be introduced to meet double circulation use of a cold fluid machine. The vortex mixing water tank structure can be widely applied to various cold fluid machines, especially vehicle-mounted, ship-bone or fixed station based cold fluid machines with special purposes, and liquid in the water tank is generally water or ethanediol water solutions with different concentrations.
Description
Technical field
The present invention relates to cold liquid machine water tank field, specifically a kind of vortex flow mixing tank structure.
Background technology
Along with the fast development of modern times cold liquid machine, the utilization of its cooling technology is more and more extensive, as industries such as power electronics, military affairs and aviation, power station, laser equipment, cabinet-type air conditioner cooling, semiconductor equipment and supercomputers, more and more be unable to do without its heat radiation, cooling or thermoregulator utilization.The particularly cold liquid machine of the specific use such as vehicle-mounted, carrier-borne or fixed station, mainly solve the heat radiations such as high-power radar transmitter group, laser instrument, electronics rack and high power module, the relative product for civilian use, its function and performance indications all have bigger difference.Such as: require to complete more function with less parts or number of components, embody the optimization of modern product structural design, and then the reliability of product effectively improves.
For the water tank storing, cushion, mix, heat, expand, be vented and the function such as discharge opeing is integrated in cold liquid machine, usually there are many methods for designing.Wherein, to the immixture of water tank liquid, exactly in order to obtain stable confession liquid temp.Common way installs agitator in water tank, makes liquid agitation in water tank even; Or utilize vertical and horizontal dividing plate that water tank is divided into thermal release district, mixed zone and flat-temperature zone etc., realize the mixing of solution in water tank, obtain stable confession liquid temp.When increase agitator undoubtedly can by the basic reliability of low production; Adopt vertical and horizontal dividing plate, water tank internal structure can be made undoubtedly complicated, weld seam or overlap joint too much, easily form corrosion; When adopting water tank coating technique, the water tank of this band dividing plate cannot meet coating technique requirement again simultaneously.So adopt some simple, reliable components, utilize the flowing of liquid self and overbottom pressure to mix, become a kind of trend in this field.
summary of the inventionthe object of this invention is to provide a kind of vortex flow mixing tank structure, to solve prior art Problems existing.
In order to achieve the above object, the technical solution adopted in the present invention is:
A kind of vortex flow mixing tank structure, comprise casing, it is characterized in that: on the left of casing, side wall upper part is connected with vortex flow plate body to the right to level in casing, described vortex flow plate body carries out four bendings successively, first straight down 90 degree are bent to form the first kink, then left 90 degree be bent to form the second kink, again straight up 90 degree be bent to form the 3rd kink, last to the right 90 degree be bent to form the 4th kink, form spiral vortex flow plate, the first paragraph runner as thermal release district is formed between described vortex flow plate body and casing top, first bending part and the second segment runner formed between upper extension line and casing right side wall as the first mixed zone thereof, second bending part and the 3rd section of runner formed between right extension line and bottom half as the second mixed zone thereof, 3rd bending part and the 4th section of runner formed between downward-extension line and casing left side wall as transition region thereof, 4th bending part and the 5th section of runner formed between left extension line and vortex flow plate body as the first flat-temperature zone thereof, the right extension line of the 4th bending part, vortex flow plate body, the 6th section of runner as the second flat-temperature zone is formed between first bending part, 4th bending part and right extension line thereof, 3rd bending part, the 7th section of runner as the 3rd flat-temperature zone is formed between second bending part and the first bending part, sidewall is provided with and the major cycle suction flange be communicated with in casing on the left of casing above vortex flow plate body junction, on the left of casing below vortex flow plate body junction, sidewall corresponding 3rd bending part position in side is provided with major cycle outlet(discharge) flange, major cycle outlet(discharge) flange is communicated with drainage tube, drainage tube extends to and contacts with the 3rd bending part, and the 3rd bending part is provided with through hole with drainage tube contact position.
Described a kind of vortex flow mixing tank structure, it is characterized in that: described casing right sidewall top and major cycle suction flange relative position are provided with and the additional cycles outlet(discharge) flange be communicated with in casing, casing right sidewall bottom is positioned at major cycle outlet(discharge) flange lower position and is provided with the additional cycles suction flange be communicated with casing.
Described a kind of vortex flow mixing tank structure, is characterized in that: described casing top is provided with the electrical heating tube bundle vertically stretched in second segment runner.
Described a kind of vortex flow mixing tank structure, is characterized in that: described vortex flow plate body is connected respectively by fillet bending with between the first bending part, between the first bending part with the second bending part, between the second bending part with the 3rd bending part, between the 3rd bending part with the 4th bending part.
Described a kind of vortex flow mixing tank structure, is characterized in that: be connected with bottom half with attachment screw by some vortex flow board mounts, bearing bottom described vortex flow plate.
Described a kind of vortex flow mixing tank structure, is characterized in that: also can be provided with filter between the 5th section of runner and the 6th section of runner.
The present invention has following beneficial effect compared to existing technology:
1, increase parts few, compact conformation, the mixing of major cycle liquid fully, reliably.
2, major cycle runner in water tank increases, and up time or inverse time all can form stable current.
3, when major cycle, additional cycles are carried out simultaneously, overbottom pressure utilizes mutually, improves unit operation efficiency.
3, major cycle, additional cycles also can independent operatings.
4, tank inner wall can be kept complete smooth, without the need to by dividing plate welding or the addition thereto such as overlap joint.
5, stainless steel design, can Long-Time Service, corrosion-resistant, weatherability is strong.
6, processing is simple, and easy for installation, cost is low.
7, the functions such as the original storage of water tank and buffering are remained.
Accompanying drawing explanation
Fig. 1 is structure principle chart of the present invention.
Fig. 2 is vortex flow plate of the present invention and bottom half connection diagram.
Detailed description of the invention
See Fig. 1, shown in Fig. 2, a kind of vortex flow mixing tank structure, comprise casing 1, on the left of casing 1, side wall upper part is connected with vortex flow plate body 2 to the right to level in casing, vortex flow plate body 2 carries out four bendings successively, first straight down 90 degree are bent to form the first kink 21, then left 90 degree be bent to form the second kink 22, again straight up 90 degree be bent to form the 3rd kink 23, last to the right 90 degree be bent to form the 4th kink 24, form spiral vortex flow plate, the first paragraph runner as thermal release district is formed between vortex flow plate body 2 and casing 1 top, first bending part 21 and the second segment runner formed between upper extension line and casing 1 right side wall as the first mixed zone thereof, the 3rd section of runner as the second mixed zone is formed between bottom second bending part 22 and right extension line thereof and casing 1, 3rd bending part 23 and the 4th section of runner formed between downward-extension line and casing 1 left side wall as transition region thereof, 4th bending part 24 and the 5th section of runner formed between left extension line and vortex flow plate body 21 as the first flat-temperature zone thereof, the right extension line of the 4th bending part 24, vortex flow plate body 2, the 6th section of runner as the second flat-temperature zone is formed between first bending part 21, 4th bending part 24 and right extension line thereof, 3rd bending part 23, the 7th section of runner as the 3rd flat-temperature zone is formed between second bending part 22 and the first bending part 21, on the left of casing 1 above vortex flow plate body 2 junction, sidewall is provided with and the major cycle suction flange 5 be communicated with in casing, on the left of casing 1 below vortex flow plate body 2 junction, sidewall corresponding 3rd bending part position in side is provided with major cycle outlet(discharge) flange 4, major cycle outlet(discharge) flange 4 is communicated with drainage tube 3, drainage tube 3 extends to and contacts with the 3rd bending part 23, and the 3rd bending part 23 is provided with through hole with drainage tube 3 contact position.
Casing 1 right sidewall top and major cycle suction flange relative position are provided with and the additional cycles outlet(discharge) flange 11 be communicated with in casing 1, and casing 1 right sidewall bottom is positioned at major cycle outlet(discharge) flange 4 lower position and is provided with the additional cycles suction flange 12 be communicated with casing 1.
Casing 1 top is provided with the electrical heating tube bundle 10 vertically stretched in second segment runner.
Vortex flow plate body 2 is connected respectively by fillet bending between the 21, first bending part 21 with the second bending part 22, between the second bending part 22 with the 3rd bending part 23, between the 3rd bending part 23 with the 4th bending part 24 with between the first bending part.
Be connected with bottom casing 1 with attachment screw 9 by some vortex flow board mounts 7, bearing 8 bottom vortex flow plate 2.
Also filter 6 can be provided with between 5th section of runner and the 6th section of runner.
The present invention mainly comprises: the compositions such as water tank, vortex flow plate, drainage tube, major cycle outlet(discharge) flange, major cycle suction flange, filter, some vortex flow board mounts, some bearings, some attachment screws, electrical heating tube bundle, additional cycles outlet(discharge) flange and additional cycles suction flange.It is characterized in that water tank is divided into the cavity of a screw type (up time or inverse time) by vortex flow plate, the liquid that major cycle suction flange is sent here is divided into 7 stream sections, the 1st section is major cycle thermal release district, and heat is mainly from heat load; 2nd, 3 sections is mixed zone, and the heat that can produce with electrical heating tube bundle mixes, and also can mix with the cold liquid of additional cycles; 4th section is transition zone; 5th, 6,7 sections is flat-temperature zone; Every section of width of flow path or circulation area keep quite, special flow passage vary in size, as the 3rd section of width reduction, the 7th section of width increase, better to improve mixing and the constant temperature of liquid; The flat-temperature zone liquid arrived in the middle part of water tank causes the major cycle outlet(discharge) flange on water tank sidewall again by drainage tube.
In the present invention, in the middle part of vortex flow plate, usually there are 4 Rouno Cormer Pregrinding Wheel bendings; Termination, both sides has usually littlely tears limit open, and tear limit open as one end and be connected with water tank sidewall, it is vortex tongue structure that the other end tears limit open, and available fluid software is optimized emulation, to reduce flow resistance; Lower end is by being fixed at the bottom of some vortex flow board mounts, bearing and attachment screw and water tank; Vortex flow plate is provided with circular hole for connecting drainage tube or via hole, can meet the installation on major cycle outlet(discharge) flange four direction.
Casing monnolithic case of the present invention is square or rectangular, does not get rid of cylindrical, and when cylindrical, respective members should make the appropriate adjustments, as vortex flow plate changes overall vortex flow shape etc. into; Material is generally stainless steel, and inwall can adopt nonmetal film coating technique, meets special requirement for anticorrosion.
In the present invention, as two ends adopt Flange joint etc., be convenient to assembling; According to the position of major cycle outlet(discharge) flange, the installation of four direction can be provided.
In the present invention, major cycle suction flange is low highly relatively; Major cycle outlet(discharge) flange can design respectively on 4 sides of water tank, and position should meet the 6th or 7 sections of districts of drainage tube docking water tank.
In the present invention, when fluid temperature is low in casing, it is heated, and be installed at mixed zone.
In the present invention, when cold liquid machine has Two-way Cycle to use, when namely the refrigeration mode of compressor participates in additional cycles, it is connected, otherwise go to disappear or additional end cap is reserved; The liquid circulation amount flowed through is less than major cycle amount.
In the present invention, being usually located between 5,6 sections, is major cycle liquid filtering; For drawing and pulling type structure, be convenient to take out cleaning from tank top; Can cancel without during filtering function.
As shown in Figure 1 and Figure 2, included by the present invention: the compositions such as casing 1, vortex flow plate 2, drainage tube 3, major cycle outlet(discharge) flange 4, major cycle suction flange 5, filter 6, vortex flow board mount 7, bearing 8, attachment screw 9, electrical heating tube bundle 10, additional cycles outlet(discharge) flange 11, additional cycles suction flange 12.
Major cycle outlet(discharge) flange 4, major cycle suction flange 5, additional cycles outlet(discharge) flange 11, additional cycles suction flange 12 are all by argon arc welding mode, and full weld is on water tank 1.The height h of major cycle outlet(discharge) flange 4 and additional cycles outlet(discharge) flange 11
1low liquid level h should be remained on
2below.When water tank is as the expansion tank used time, should reserve the swell increment of all liq of institute's connected system in water tank inside, if horizontal cross section dimension is fixed, then swell increment converts to and highly should be not more than h-h
2.
The appearance and size of casing 1 is long (L) × wide (W) × height (h), and concrete size is determined according to design requirement; Casing 1 monnolithic case can be square or rectangular, but is not limited thereto; Casing 1 material is generally stainless steel, and inwall can adopt nonmetal film coating technique, meets special requirement for anticorrosion.
The middle part of vortex flow plate 2 has 4 Rouno Cormer Pregrinding Wheel bendings usually, main keeps one parallel with the inner body of casing 1, provides a continuous print runner, and radius bend should consider the factors such as the mounting process of drainage tube and runner; Termination, both sides has usually littlely tears limit open, and tear limit open as one end and be connected with water tank sidewall, it is vortex tongue structure that the other end tears limit open, and available fluid software is optimized emulation, to reduce flow resistance; Lower end was fixed by some vortex flow board mounts 7, bearing 8 and attachment screw 9 and casing 1 end; Vortex flow plate 2 is provided with circular hole for connecting drainage tube 3 or via hole, meets the installation on major cycle outlet(discharge) flange 4 four direction.As major cycle outlet(discharge) flange 4 be located at casing 1 thermal release side, district time, vortex flow plate should increase a via hole more, be convenient to drainage tube and pass, its via hole concrete structure is depending on feelings, and non-invention is emphasized.
When being loaded in casing 1 by vortex flow plate 2, form the cavity of a screw type (up time or inverse time), and (the 1st section is thermal release district major cycle liquid to be divided into 7 stream sections; 2nd, 3 sections is mixed zone; 4th section is transition zone; 5th, 6,7 sections is flat-temperature zone), its width of flow path size corresponding L respectively
1, L
2, L
3, L
4, L
5, L
6and L
7, usual L
1=L
2=L
3=L
4=L
5=L
6=L
7, namely every section of width of flow path or circulation area keep quite.Wherein, for better improving mixing and the thermostatic effect of casing 1, as by L
3reduction, L
7increase, phase person's difference is equal, does not affect other width of flow path sizes.Electrical heating tube bundle 10, additional cycles outlet(discharge) flange 11 and additional cycles suction flange 12 can be provided with in the 2nd, 3 stream sections, realization adds hot and cold liquid machine Two-way Cycle function (additional cycles amount is less than major cycle amount), wherein additional cycles outlet(discharge) flange 11 is facing to major cycle suction flange 5, the heat that such major cycle brings, under the effect of overbottom pressure, more easily siphoned away by additional cycles; And the cold that additional cycles is brought, under the effect of overbottom pressure, also more easily siphoned away by major cycle and mix, this interaction improves the circulation of liquid in casing 1.When cold liquid machine is unparalleled recycle time, additional cycles goes to disappear or additional end cap is reserved.
Flat-temperature zone liquid in the middle part of casing 1 is caused the major cycle outlet(discharge) flange 4 on water tank 1 sidewall by drainage tube 3; Drainage tube 3 designs for modular construction, as two ends adopt Flange joint etc., is convenient to assembling.The position of major cycle outlet(discharge) flange 4, relative major cycle suction flange 5 is low, and corresponding drainage tube 3 has four direction to design.As shown in Figure 2, drainage tube 3 can have position I, II, III, IV.
Electrical heating tube bundle 10 is contained in the mixed zone of water tank 1, meets the function heated liquid in casing 1.
Filter 6 is located between 5,6 sections usually, is major cycle liquid filtering; For drawing and pulling type structure, be convenient to take out cleaning from tank top; Can cancel without during filtering function.
Claims (6)
1. a vortex flow mixing tank structure, comprise casing, it is characterized in that: on the left of casing, side wall upper part is connected with vortex flow plate body to the right to level in casing, described vortex flow plate body carries out four bendings successively, first straight down 90 degree are bent to form the first kink, then left 90 degree be bent to form the second kink, again straight up 90 degree be bent to form the 3rd kink, last to the right 90 degree be bent to form the 4th kink, form spiral vortex flow plate, the first paragraph runner as thermal release district is formed between described vortex flow plate body and casing top, first bending part and the second segment runner formed between upper extension line and casing right side wall as the first mixed zone thereof, second bending part and the 3rd section of runner formed between right extension line and bottom half as the second mixed zone thereof, 3rd bending part and the 4th section of runner formed between downward-extension line and casing left side wall as transition region thereof, 4th bending part and the 5th section of runner formed between left extension line and vortex flow plate body as the first flat-temperature zone thereof, the right extension line of the 4th bending part, vortex flow plate body, the 6th section of runner as the second flat-temperature zone is formed between first bending part, 4th bending part and right extension line thereof, 3rd bending part, the 7th section of runner as the 3rd flat-temperature zone is formed between second bending part and the first bending part, sidewall is provided with and the major cycle suction flange be communicated with in casing on the left of casing above vortex flow plate body junction, on the left of casing below vortex flow plate body junction, sidewall corresponding 3rd bending part position in side is provided with major cycle outlet(discharge) flange, major cycle outlet(discharge) flange is communicated with drainage tube, drainage tube extends to and contacts with the 3rd bending part, and the 3rd bending part is provided with through hole with drainage tube contact position.
2. a kind of vortex flow mixing tank structure according to claim 1, it is characterized in that: described casing right sidewall top and major cycle suction flange relative position are provided with and the additional cycles outlet(discharge) flange be communicated with in casing, casing right sidewall bottom is positioned at major cycle outlet(discharge) flange lower position and is provided with the additional cycles suction flange be communicated with casing.
3. a kind of vortex flow mixing tank structure according to claim 1, is characterized in that: described casing top is provided with the electrical heating tube bundle vertically stretched in second segment runner.
4. a kind of vortex flow mixing tank structure according to claim 1, is characterized in that: described vortex flow plate body is connected respectively by fillet bending with between the first bending part, between the first bending part with the second bending part, between the second bending part with the 3rd bending part, between the 3rd bending part with the 4th bending part.
5. a kind of vortex flow mixing tank structure according to claim 1, is characterized in that: be connected with bottom half with attachment screw by some vortex flow board mounts, bearing bottom described vortex flow plate.
6. a kind of vortex flow mixing tank structure according to claim 1, is characterized in that: also can be provided with filter between the 5th section of runner and the 6th section of runner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410626153.7A CN104315766B (en) | 2014-11-08 | 2014-11-08 | Vortex mixing water tank structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410626153.7A CN104315766B (en) | 2014-11-08 | 2014-11-08 | Vortex mixing water tank structure |
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| Publication Number | Publication Date |
|---|---|
| CN104315766A true CN104315766A (en) | 2015-01-28 |
| CN104315766B CN104315766B (en) | 2017-01-11 |
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ID=52371035
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410626153.7A Active CN104315766B (en) | 2014-11-08 | 2014-11-08 | Vortex mixing water tank structure |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2015128B (en) * | 1978-02-23 | 1982-06-03 | Muetzel P | Water heating and storage tanks |
| CN101464059A (en) * | 2009-01-13 | 2009-06-24 | 滁州扬子必威中央空调有限公司 | Spiral plate type bearing water tank |
| CN202048681U (en) * | 2011-03-04 | 2011-11-23 | 林文献 | Instantaneous electromagnetic heating module |
| CN202392997U (en) * | 2011-11-29 | 2012-08-22 | 深圳市海一电器有限公司 | Electromagnetic heating water heater and water tank with spiral water passages |
| WO2013164313A1 (en) * | 2012-05-02 | 2013-11-07 | Webasto SE | Heating device for a vehicle, and method for cooling an electronic controller of the heating device |
| CN204176984U (en) * | 2014-11-08 | 2015-02-25 | 合肥天鹅制冷科技有限公司 | A kind of vortex flow mixing tank structure |
-
2014
- 2014-11-08 CN CN201410626153.7A patent/CN104315766B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2015128B (en) * | 1978-02-23 | 1982-06-03 | Muetzel P | Water heating and storage tanks |
| CN101464059A (en) * | 2009-01-13 | 2009-06-24 | 滁州扬子必威中央空调有限公司 | Spiral plate type bearing water tank |
| CN202048681U (en) * | 2011-03-04 | 2011-11-23 | 林文献 | Instantaneous electromagnetic heating module |
| CN202392997U (en) * | 2011-11-29 | 2012-08-22 | 深圳市海一电器有限公司 | Electromagnetic heating water heater and water tank with spiral water passages |
| WO2013164313A1 (en) * | 2012-05-02 | 2013-11-07 | Webasto SE | Heating device for a vehicle, and method for cooling an electronic controller of the heating device |
| CN204176984U (en) * | 2014-11-08 | 2015-02-25 | 合肥天鹅制冷科技有限公司 | A kind of vortex flow mixing tank structure |
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| CN104315766B (en) | 2017-01-11 |
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