CN1043150C - Dewatering method and equipment of hydrocarbon oil - Google Patents
Dewatering method and equipment of hydrocarbon oil Download PDFInfo
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- CN1043150C CN1043150C CN 94105031 CN94105031A CN1043150C CN 1043150 C CN1043150 C CN 1043150C CN 94105031 CN94105031 CN 94105031 CN 94105031 A CN94105031 A CN 94105031A CN 1043150 C CN1043150 C CN 1043150C
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- valve
- water
- dehydration
- connecting rod
- floating drum
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Abstract
The present invention relates to an automatic dewatering device composed of a tank body (1), a floating bucket (2), a dewatering valve (3), a connecting rod (4), a liquid inlet (5), a liquid outlet (6), a water discharge port (7), an inlet hole (10), a sewage discharge port (11), a level meter port (8), a manometer tube mouth (9) and a lever support (12). The floating bucket (2) and the valve rod (39) of the dewatering valve (3) are respectively connected to the two ends of the connecting rod (4), and the connecting rod (4) is supported by the lever support (12). The floating bucket (2) is positioned at the position of an oil water interface in the tank body (1), and the floating bucket (2) floats up and down according to the rise and fall of the oil water interface. The dewatering valve (3) is opened or closed through the leverage of the lever (4). The present invention is used for the automatic dewatering of materials in fractionating top reflux tanks, intermediate product tanks and raw oil or raw material storing tanks.
Description
The present invention relates to the automatic dehydration method and the equipment thereof of hydrocarbon ils.Or rather, relate to be applied to refine oil, the automatic dehydration method and apparatus of material in various fractionation return tank of top of the tower, intermediates jar and crude oil or the material storaging tank in the industry such as chemical industry, petrochemical complex, medicine, light industry.International Classification of Patents is C10G33/00.
In the prior art, the method that is used for aforesaid device material dewatering has two kinds: a kind of is manual draining, and another kind is that instrument automation dehydration Controlling System is installed.
By manual observation water-oil interface manual operations draining, this method not only results in hand cramps to the operative employee has increased labour intensity, and the dehydrating effect extreme difference.Instrument automation control dehydration, although can reach the dehydration purpose, but a cover Controlling System costs an arm and a leg, investment is up to 3~50,000 yuans, and because quality, the ageing equipment or malfunctioning of power failure and Controlling System components and parts, tend to cause immeasurable financial loss, even serious fire and human casualty accident can take place.
In order to solve return tank of top of the tower phegma band water, intermediates jar deposition dehydrating and petroleum tank dehydration problem, numerous technician attempts attempt always find the cheap automatic dehydration method and apparatus of a kind of equipment manufacturing cost easy and simple to handle, safe and reliable, but fail to realize always.
The purpose of this invention is to provide a kind of automatic dehydration method and apparatus.This method is easy and simple to handle reliable, and equipment manufacturing cost is low, and is highly sensitive, dehydrating effect good, and is applicable to the automatic dehydration of fractionation return tank of top of the tower, intermediates jar and the material storaging tank of various processing poweies.This method can replace existing manual draining and instrument control dewatering.
The object of the present invention is achieved like this:
A kind of automatic dehydration device, this water trap is by tank body (1), floating drum (2), dehydration valve (3), connecting rod (4), liquid inlet (5), liquid exit (6), water port (7), hand-hole (10), sewage draining exit (11), liquidometer mouth (8), pressure warning unit ozzle (9) and lever support (12) are formed, its special sheet is that the valve rod (39) of floating drum (2) and dehydration valve (3) is connected to the two ends of connecting rod (4), connecting rod (4) is supported by lever support (12), floating drum (2) is positioned at the water-oil interface place of tank body (1), floating drum (2) fluctuates with the rising or the decline of water-oil interface, and the leverage by lever (4) opens or closes dehydration and reads (3).Floating drum (2) is made up of cylindrical shell (20), the double-deck end socket (21) of cylindrical shell, center counterweight pipe (23), center counterweight channel closure (22), cylindrical shell backing plate (24), bolt tip hole (25) and float strut (26), and the shape of floating drum (2) is long garden tubular.In the described center counterweight pipe (23) balance weight iron is housed.Connecting rod (4) is made up of two risers (27), top board (28), bearing (30) and bearing connection board (29).Dehydration valve (3) is made up of adapter sleeve (35), valve rod (39), water inlet lid (34), water inlet hole, garden (36), valve seat (33), adapter (40), spherical valve head (38) and bolt hole (37).Described water inlet lid (34) profile is positive hexagon, and 6 water inlet holes, garden (36) are arranged on it.Lever support (12) is made of a riser.The automatic dehydration device is used for the automatic dehydration of the material in fractionation return tank of top of the tower, intermediates jar and crude oil or the material storaging tank.
Automatic dehydration device working process of the present invention is as follows.As shown in Figure 1, the automatic dehydration device is installed in the bottom of return tank of top of the tower, intermediates jar or material storaging tank, return tank of top of the tower, the water that settles down in intermediates jar or the material storaging tank is carried an oil product secretly and is entered in the tank body (1) by automatic dehydration device liquid inlet (5), because the proportion of water greater than the proportion with oil product under the condition, leans on the effect of gravitational difference to make water and oil product further settlement separate in the automatic dehydration device.The interface of oil product and water always remains on the middle part of water trap tank body.When more water enters water trap, to rise in interface in jar, floating drum (2) also increases, open dehydration valve by the leverage of connecting rod (4) and make spherical valve head (38) lift off a seat (33), water enters dehydration valve by 6 prosopyles on the water cover (34), and the slit that produces when leaving by spherical valve head (38) and valve seat (33) is discharged the water port (7) that dehydration valve enters the automatic dehydration device and drained into outside the jar then.Because jar interior water is discharged, water-oil interface descend thereupon in the water trap, after the interface drops to the tank body intermediate altitude, because of floating drum (2) descends dehydration valve are closed gradually till Close All, and the interior water-oil interface of water trap tank body this moment keep intermediate altitude.The oil product of being brought into water trap by water is returned in the oil product return tank (intermediates jar or material storaging tank) by liquid exit (6) automatically by the impellent of difference in specific gravity behind deposition dehydrating.
The present invention has following advantage with the prior art ratio: 1. simple in structure, cost is low, maintenance is installed conveniently.2. have the secondary oil water separation function, the water oleaginousness of being discharged is well below the emission standard of device or basin permission.3. highly sensitive, the reliability height has avoided human casualty accidents such as oil leak accident that instrument fault or power outage cause and fire to take place.4. good sealing property is arranged, and certain buffering capacity is arranged.When water trap is out of order, can report to the police, make operator in time find repairing in time by the interface.5. working pressure is changed in from normal pressure to the 2.5MPa scope stronger adaptability is arranged.6. this automatic dehydration device is adapted to the automatic dehydration of return tank of top of the tower, intermediates jar and the material storaging tank of product such as liquefied petroleum gas (LPG), gasoline, diesel oil, kerosene in refinery, chemical plant, the petroleum chemical plant and crude oil oil products such as (stock oils), can replace the instrument automation at the positions such as return tank of top of the tower of existing various separation columns to control dewatering system, replace the dehydration control device of various intermediates jars and crude oil basin (stock oil basin).
The concrete structure of method and apparatus of the present invention by following enforcement just and accompanying drawing provide.
Fig. 1 is the structure iron of automatic dehydration device of the present invention.
Fig. 2 is the structure iron of floating drum.
Fig. 3 is the structure iron of connecting rod.
Fig. 4 is the structure iron of dehydration valve.
Fig. 5 is lever support figure.
Describe the details and the working condition of the concrete device that proposes according to the present invention in detail below in conjunction with accompanying drawing 1-5.
Automatic dehydration device of the present invention is made up of tank body (1), floating drum (2), dehydration valve (3), connecting rod (4), liquid inlet (5), liquid exit (6), water port (7), hand-hole (10), sewage draining exit (11), liquidometer mouth (8), pressure warning unit ozzle (9) and lever support (12).Wherein the valve rod (10) of floating drum (2) and dehydration valve (3) is connected to the two ends of connecting rod (4), floating drum (2) is positioned at the water-oil interface place of tank body (1), floating drum (2) fluctuates with the rising or the decline of water-oil interface, and opens or closes dehydration valve (3) by the leverage of connecting rod (4).
As shown in Figure 1, the automatic dehydration device is made up of tank body (1), floating drum (2), dehydration valve (3), connecting rod (4), liquid inlet (5), liquid exit (6), water port (7), hand-hole (10), sewage draining exit (11), liquidometer mouth (8), pressure warning unit ozzle (9) and lever support (12).The water separation capability of automatic dehydration device is for per hour dewatering 0~50 ton.Tank body (1) diameter is generally Φ 800~Φ 2000mm, and tank body length is generally 1600~4000mm, and material is carbon steel or stainless steel sheet, and thickness is 4~16mm.The balance pivot of floating drum (2), connecting rod (4) and dehydration valve (3) is realized by lever support (12).Lever support 12 is welded on the bottom of tank body (1), and the frictional force between lever support (12) and the connecting rod approaches zero, and promptly connecting rod (4) is that fulcrum is freely up and down with the lever support top.
As shown in Figure 2, the shape of floating drum (2) is long garden tubular, and its diameter is Φ 250~Φ 400mm, and the cylindrical shell length of floating drum is 250~450mm, and barrel thickness is 4~6mm.The structure of floating drum as shown in Figure 2, it is made up of the double-deck end socket (21) of cylindrical shell (20), cylindrical shell, center counterweight pipe (23), center counterweight channel closure (22), cylindrical shell backing plate (24), bolt pin-and-hole (25) and float strut (26).In the center counterweight pipe (23) balance weight iron is housed, to guarantee that floating drum all can be subjected to enough buoyancys and satisfy the needs that dehydration valve (3) opens and closes in different media.
Float strut (26) inserts in the bearing (30) of connecting rod (4), connects by two bolts.See the B-B view.
The structure of connecting rod (4) as shown in Figure 3, it is made up of two risers (27), top board (28), bearing (30) and bearing connection board (29), part (29) welds together as the web member of bearing (30) with connecting rod riser spare (27), bearing (30) is connected with the pillar (26) of floating drum, the A-A view end of connecting rod (4) links to each other with the adapter sleeve of dehydration valve, insert in the A-A view end face riser (27) of connecting rod (4) upper end of dehydration valve adapter sleeve (35), and two bolts hole (32) are connected with double-screw bolt with (37).Connecting rod (4) is long to be generally 600~800mm, and material is the stainless steel plate of thickness 6~10mm.
The structure of dehydration valve as shown in Figure 4, it is by adapter sleeve (35), valve rod (39), water inlet lid (34), water inlet hole, garden (36), valve seat (33) are taken over (40), spherical valve head (38) and bolt hole (37) composition.Valve rod (39) diameter is Φ 10~16mm, long 200~350mm, and spherical valve head diameter is generally Φ 30~Φ 40mm; Water inlet lid (34) profile is positive hexagonal prism shape, has the hole, water inlet garden (36) of 6 Φ 6~Φ 10mm on it; Take over (40) upper end and valve seat (33) with being threaded, weld with the adapter of water port (7) its lower end.When dehydration valve (3) during in opened condition spherical valve head (38) lift off a seat (33), when dehydration valve (3) when being in closing condition spherical valve head (38) very tight near valve seat (33) and sealing.
Liquid inlet (5) diameter is Φ 57 * 5~Φ 219 * 10, and liquid exit (6) diameter is Φ 57 * 5~Φ 159 * 8, and water port (7) diameter is generally Φ 45 * 4~Φ 89 * 6, and the sewage draining exit diameter is generally Φ 32 * 3~Φ 57 * 5.
Lever support (12) as shown in Figure 5, it is made of a riser, thickness 8~12mm, the lower end is welded on tank base, its upper end two breach are arranged, two risers (27) of connecting rod (4) are inserted respectively in these two breach.
Claims (8)
1. automatic dehydration device, this water trap is by tank body (1), floating drum (2), dehydration valve (3), connecting rod (4), liquid inlet (5), liquid exit (6), water port (7), hand-hole (10), sewage draining exit (11), liquidometer mouth (8), pressure warning unit ozzle (9) and lever support (12) are formed, it is characterized in that the valve rod (39) of floating drum (2) and dehydration valve (3) is connected to the two ends of connecting rod (4), connecting rod (4) is supported by lever support (12), floating drum (2) is positioned at the water-oil interface place of tank body (1), floating drum (2) fluctuates with the rising or the decline of water-oil interface, and opens or closes dehydration valve (3) by the leverage of lever (4).
2. according to the water trap of claim 1, it is characterized in that floating drum (2) is made up of the double-deck end socket (21) of cylindrical shell (20), cylindrical shell, center counterweight pipe (23), center counterweight channel closure (22), cylindrical shell backing plate (24), bolt tip hole (25) and float strut (26), the shape of floating drum (2) is long garden tubular.
3. according to the water trap of claim 2, it is characterized in that in the described center counterweight pipe (23) balance weight iron being housed.
4. according to the water trap of claim 1, it is characterized in that connecting rod (4) is made up of two risers (27), top board (28), bearing (30) and bearing connection board (29).
5. according to the water trap of claim 1, it is characterized in that dehydration valve (3) covers (34), water inlet hole, garden (36), valve seat (33), adapter (40), spherical valve head (38) and bolt hole (37) by adapter sleeve (35), valve rod (39), water inlet and forms.
6. according to the water trap of claim 5, it is characterized in that described water inlet lid (34) profile is positive hexagon, has 6 water inlet holes, garden (36) on it.
7. according to the water trap of claim 1, it is characterized in that lever support (12) is made of a riser.
8. the automatic dehydration that is used for the material in fractionation return tank of top of the tower, intermediates jar and crude oil or the material storaging tank according to the automatic dehydration device of claim 1-7.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 94105031 CN1043150C (en) | 1994-05-12 | 1994-05-12 | Dewatering method and equipment of hydrocarbon oil |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 94105031 CN1043150C (en) | 1994-05-12 | 1994-05-12 | Dewatering method and equipment of hydrocarbon oil |
Publications (2)
Publication Number | Publication Date |
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CN1095403A CN1095403A (en) | 1994-11-23 |
CN1043150C true CN1043150C (en) | 1999-04-28 |
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CN 94105031 Expired - Lifetime CN1043150C (en) | 1994-05-12 | 1994-05-12 | Dewatering method and equipment of hydrocarbon oil |
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CN105151588A (en) * | 2015-09-10 | 2015-12-16 | 中盐工程技术研究院有限公司 | Piston type pollution discharging device |
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1994
- 1994-05-12 CN CN 94105031 patent/CN1043150C/en not_active Expired - Lifetime
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Expiration termination date: 20140512 Granted publication date: 19990428 |