Summary of the invention
The present invention is directed to the deficiencies in the prior art, it is provided that existing ceramic base brake disc material wears no resistance, service life is short, the problem of less stable for a kind of ceramic composite and its preparation method and application, effectively solution.
A kind of ceramic composite of the present invention, includes following composition by percentage to the quality:
Carbon fiber 12-20%;It is preferably 15-20%;More preferably 18-20%;
Matrix carbon 20-45%;It is preferably 30-36%;More preferably 32-34%;
Ni0.01-0.1%;It is preferably 0.04-0.1%;More preferably 0.05-0.08%;
SiC nanofiber 0.01-0.1%;It is preferably 0.04-0.01%;More preferably 0.06-0.08%;
SiC matrix 25-40%;It is preferably 28-37%;More preferably 32-35%;
Al4C33-5%;It is preferably 3.5-5%;More preferably 4-4.5%;
Si2-7%;It is preferably 2-5%;More preferably 3-5%;
Al2-10%;It is preferably 4-8%;More preferably 5-8%.
A kind of ceramic composite of the present invention, described nickel is evenly distributed on the surface of Carbon fibe;Described SiC nanofiber is evenly distributed between carbon fiber and matrix carbon;Described matrix carbon is coated on carbon fiber;Described SiC matrix, Al4C3, Si, Al are even is uniformly distributed point at matrix carbon surface.
The preparation method of a kind of ceramic composite of the present invention, comprises the steps:
Step one is removed photoresist, nickel plating
Under protective atmosphere, it is 0.10~0.65g/cm by density3Carbon fibe precast body carry out removing photoresist nickel plating at least 5min after process, surface must be arrived and be evenly distributed with the Carbon fibe precast body of nano nickel;
Step 2 chemical gaseous phase deposition preparation SiC nanofiber
Put in gaseous phase deposition stove after the surface of step one gained is evenly distributed with the Carbon fibe precast body cleaning, drying of nano nickel, it is continually fed into deposition gas, carrier gas and diluent gas, and to control stove internal gas pressure be 500~700Pa, carry out chemical gaseous phase at 800~1100 DEG C to deposit at least 4 hours, surface must be arrived and be evenly distributed with the Carbon fibe precast body of SiC nanofiber (SiCNF);Described deposition gas is trichloromethyl silane;
Step 3 chemical vapor infiltration prepares C/C-SiCNF porous body
Surface step 2 prepared is evenly distributed with the Carbon fibe precast body of SiC nanofiber (SiCNF) and puts in cvd furnace, it is passed through carbon-source gas and diluent gas, and to control stove internal gas pressure be 950-1050pa, chemical vapor infiltration process is carried out, until obtaining density is 1.0~1.6g/cm at 900~1100 DEG C3C/C-SiCNF porous body;The carbon that this process is deposited, a part is as matrix carbon, when a part is as reaction fusion adhesion, carbon source needed for carbon pasc reaction;
Step 4 graphitization processing
Under protective atmosphere, it is 1.0~1.6g/cm at 2000~2400 DEG C to step 3 gained density3C/C-SiCNF porous body carry out high-temperature heat treatment more than 15 hours, obtain graphited C/C-SiCNF porous body;
Step 5 reaction fusion adhesion
Graphited C/C-SiCNF porous body is embedded in the infiltrant being made up of Si powder and Al powder, carries out reaction fusion adhesion at 1000~1500 DEG C, until obtaining density is 2.0~2.4g/cm3Ceramic matric composite;In described infiltrant, the weight/mass percentage composition of Si powder is 70~90%, and the weight/mass percentage composition of Al powder is 10~30%, and infiltrant used is 2~4:1 with the mass ratio of C/C-SiCNF porous body.
The preparation method of a kind of ceramic composite of the present invention, Carbon fibe precast body described in step one prepared by following method:
0 ° of laminated cloth of monolayer carbon fiber, Carbon fibe tire net, 90 ° of laminated cloth of Carbon fibe, Carbon fibe tire net are circulated superposition successively, and then using the laminated cloth for superposition of leukorrhagia Rubus delavayi Franch. and net tire carry out repeated puncture to make density is 0.10~0.65g/cm3Carbon fibe felt after, by design size cutting, obtain Carbon fibe precast body.
The preparation method of a kind of ceramic composite of the present invention, process of removing photoresist described in step one is:
Under protective atmosphere, precast body is processed 0.5~1.5 hour at 480~520 DEG C.
The preparation method of a kind of ceramic composite of the present invention, in step one;Described nickel plating is plating nickel plating, plating solution used by nickel plating be mass percentage concentration be the nickel sulfate solution of 10%~15%, during nickel plating, control electric current be 10~15A, the temperature of plating solution be 30~40 DEG C, the time be 5~30min;Use DC source as power supply used by nickel plating in actual mechanical process.
The preparation method of a kind of ceramic composite of the present invention, after nickel plating, must arrive surface and be evenly distributed with the Carbon fibe precast body of nano nickel;The particle diameter of described nano nickel is 0.01-0.5 μm.
The preparation method of a kind of ceramic composite of the present invention, in step 2, described carrier gas is hydrogen;At least one in nitrogen, hydrogen of described diluent gas;The deposition gas that is passed through, carrier gas, the mol ratio of diluent gas are 1:1~3:2~4.
The preparation method of a kind of ceramic composite of the present invention, in step 2, during chemical gaseous phase deposition preparation SiC nanofiber, controlling sedimentation time is 4~8 hours, cools to room temperature after having deposited with the furnace;Described SiC nanofiber is synusia heaped-up, a diameter of 20-100nm;A length of 5-20 μm.
The preparation method of a kind of ceramic composite of the present invention, in step 3, at least one in methane, propylene, propane, natural gas of described carbon-source gas, at least one in nitrogen, hydrogen of described diluent gas;Described carbon-source gas and diluent gas carbon-source gas in molar ratio: diluent gas=1 1~3 are passed through in cvd furnace.In actual mechanical process, general control sedimentation time is 150-240 hour.
The preparation method of a kind of ceramic composite of the present invention, in step 4, the time of graphitization processing is 15~30 hours.
The preparation method of a kind of ceramic composite of the present invention, in step 5, purity >=99.0% of described silica flour, granularity are 0.01~0.1mm, purity >=99.5% of aluminium powder, and granularity is 0.08~0.9mm.
The preparation method of a kind of ceramic composite of the present invention, in step 5, the time of reaction fusion adhesion is 0.2~1.0 hour.
The application of a kind of ceramic composite of the present invention, including for preparing ceramic base brake disc;Its operation is: assembles by after the dimensioned of design after obtaining ceramic matric composite, obtains ceramic base brake disc.
The application of a kind of ceramic base brake disc of the present invention, described by ceramic matric composite by design dimensioned be:
Use skive that by product size, ceramic matric composite is processed into one or more friction facing, every piece of friction facing thickness and rubbing surface precision reach product requirement, friction facing surrounding is by the negative common difference processing of product size, and processes the rivet counterbore being connected with steel skeleton on friction facing.
The application of a kind of ceramic base brake disc of the present invention, described assembling is: by design drawing, ceramic base friction plate and steel skeleton are carried out cold riveting.
The application of a kind of ceramic base brake disc of the present invention, described steel skeleton be with No. 45 steel for raw material by roughing, heat treatment, descaling, roughly grind and demagnetize, heat smoothing and eliminate stress, prepared by polish, riveter nail, the technique of electroplating surface copper, the thickness of copper coating is 10~20 μm.
Beneficial effect:
The ceramic base brake disc prepared with ceramic composite of the present invention, can improve transport facility brakes braking ability, alleviates brakes weight, extends the service life of brake disc and reduces maintenance cost.
The present invention utilizes the character of nickel cleverly, nano nickel has been obtained by strict state modulator, by the time of considered critical nickel plating, the concentration of plating solution and temperature and the magnitude of current, will be attached to the nano nickel on Carbon fibe precast body surface control one reasonably in the range of;Appropriate and appropriate size nano nickel uses as the catalyst preparing SiC nanofiber.
Due to the existence of nano nickel, under its catalytic action, it is achieved that carbon fiber surface growth in situ SiC nanofiber, by the strict preparation condition controlling SiC nanofiber, by the content of SiC nanofiber and size Control one reasonably in the range of;Appropriate and appropriate size SiC nanofiber can not only improve the interface bond strength of carbon fiber and carbon base body, improves mechanical strength, and is conducive to improving the crocking resistance of finished product.
When the present invention prepares C/C-SiCNF porous body by chemical vapor infiltration, the parameter that chemical vapor infiltration processes due to considered critical, in the range of making the rate controlled depositing carbon rational at one, the carbon part deposited is as matrix carbon, when a part is as reaction fusion adhesion, carbon source needed for carbon pasc reaction;In graphitizing process, needed for matrix carbon and carbon pasc reaction, carbon source is an entirety, this makes follow-up prepared SiC and matrix carbon combining tightly, this mechanical property not only contributing to improve finished product, also abrasion-resistant, the anti abrasive performance of finished product is increased significantly so that the brake disc prepared by the present invention can carry in transport facility with high speed high energy.
The present invention is directed to the problem that existing ceramic base brake disc wears no resistance, service life is short, use during infiltration, add a certain amount of aluminium powder, reduce the hardness of brake disc, improve wearability and the braking coefficient of stability.
In a word, the present invention, by rational composition proportion and sequence of construction, has prepared good mechanical performance, oxidation resistant, resistance to abrasion-resistant, anti abrasive high-quality ceramic base brake disc;Prepared finished product is completely suitable for high speed high energy and carries transport facility.