CN104309437B - The method for designing of vehicle air suspension non-linear rigidity real-time optimistic control - Google Patents

The method for designing of vehicle air suspension non-linear rigidity real-time optimistic control Download PDF

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CN104309437B
CN104309437B CN201410570609.2A CN201410570609A CN104309437B CN 104309437 B CN104309437 B CN 104309437B CN 201410570609 A CN201410570609 A CN 201410570609A CN 104309437 B CN104309437 B CN 104309437B
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air spring
air suspension
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stiffness
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CN104309437A (en
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周长城
于曰伟
赵雷雷
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Shandong University of Technology
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Abstract

The present invention relates to the method for designing of vehicle air suspension non-linear rigidity real-time optimistic control, belong to vehicle air suspension technical field, it is characterised in that:According to the nonlinear stiffness characteristic of vehicle air spring, and the real-time Optimal damping ratio of suspension under vehicle current running state, by analytical calculation, obtain the real-time Optimal Stiffness value and the relation between height of vehicle air suspension, by controlling the height of air spring, the real-time control to air suspension Optimal Stiffness is realized.Simply and reliably vehicle air suspension non-linear rigidity real-time optimistic control can be designed using the present invention, and design and testing expenses can be reduced, improve vehicle ride performance and riding comfort.

Description

车辆空气悬架非线性刚度实时最优控制的设计方法Design method for real-time optimal control of nonlinear stiffness of vehicle air suspension

技术领域technical field

本发明涉及车辆空气悬架,特别是车辆空气悬架非线性刚度实时最优控制的设计方法。The invention relates to a vehicle air suspension, in particular to a design method for the real-time optimal control of the nonlinear stiffness of the vehicle air suspension.

背景技术Background technique

空气悬架的核心部件是空气弹簧,其原理是利用气体的可压缩性实现弹性作用,从而提高车辆的行驶平顺性和乘坐舒适性。据所查阅资料可知,由于受空气弹簧非线性弹性的制约,目前国内、外对车辆空气悬架非线性刚度实时最优控制一直未能给出简单、可靠地设计方法,未曾提出通过控制空气弹簧高度实现对空气悬架最优刚度的实时控制。大都是利用给橡胶气囊充放不同压力的气体,增加附加空气室,调节节流孔开度等方法,实现对空气悬架刚度的实时控制。随着车辆行业的快速发展,目前车辆空气悬架非线性刚度实时最优控制的设计方法,不能满足车辆发展及乘坐舒适性的设计要求。因此,必须建立一种简单、可靠地车辆空气悬架非线性刚度实时最优控制的设计方法,即根据车辆空气弹簧的非线性刚度特性,及车辆当前行驶状态下的悬架实时最优阻尼比,通过分析计算,得到车辆空气悬架的实时最优刚度值及与高度之间的关系,通过控制空气弹簧的高度,实现对空气悬架最优刚度的实时控制,进一步提高车辆行驶平顺性和乘坐舒适性。The core component of the air suspension is the air spring, whose principle is to use the compressibility of the gas to realize the elastic effect, thereby improving the ride comfort and ride comfort of the vehicle. According to the information obtained, due to the restriction of the nonlinear elasticity of the air spring, the real-time optimal control of the nonlinear stiffness of the vehicle air suspension has not been given a simple and reliable design method at home and abroad. High degree of real-time control of the optimal stiffness of the air suspension. Most of them use methods such as filling and releasing gases of different pressures to the rubber airbags, adding additional air chambers, and adjusting the opening of the orifice to realize real-time control of the stiffness of the air suspension. With the rapid development of the vehicle industry, the current design method for the real-time optimal control of the nonlinear stiffness of the vehicle air suspension cannot meet the design requirements of vehicle development and ride comfort. Therefore, it is necessary to establish a simple and reliable design method for the real-time optimal control of the nonlinear stiffness of the vehicle air suspension, that is, according to the nonlinear stiffness characteristics of the vehicle air spring and the real-time optimal damping ratio of the suspension under the current driving state of the vehicle , through analysis and calculation, the real-time optimal stiffness value of the vehicle air suspension and the relationship with the height are obtained. By controlling the height of the air spring, the real-time control of the optimal stiffness of the air suspension is realized, and the ride comfort and performance of the vehicle are further improved. ride comfort.

发明内容Contents of the invention

针对上述现有技术中存在的缺陷,本发明所解决的技术问题是提供一种简单、可靠地车辆空气悬架非线性刚度实时最优控制的设计方法。In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide a simple and reliable design method for real-time optimal control of the nonlinear stiffness of the vehicle air suspension.

为了解决上述技术问题,本发明所提供的车辆空气悬架非线性刚度实时最优控制的设计方法,其设计流程框图如图1所示,其技术方案实施的具体步骤如下:In order to solve the above-mentioned technical problems, the design method for the real-time optimal control of the nonlinear stiffness of the vehicle air suspension provided by the present invention, its design flow chart is shown in Figure 1, and the specific steps for implementing the technical solution are as follows:

(1)空气弹簧非线性刚度特性参数的辨识:(1) Identification of nonlinear stiffness characteristic parameters of air spring:

A:利用振动测试设备,测量并采集得到在某特定行驶工况下车辆单轮空气悬架安装位置中心处的车桥垂直振动加速度信号和车身垂直振动加速度信号,采集振动信号的时间长度为{0,T}={[0,t1]+[t1,T]},其中,前一时间段[0,t1]的振动信号用于空气弹簧非线性刚度特性参数的辨识,后一时间段[t1,T]的振动信号用于对非线性刚度特性参数辨识结果的仿真验证;A: Use vibration testing equipment to measure and collect the vertical vibration acceleration signal of the axle and the vertical vibration acceleration signal of the vehicle body at the center of the installation position of the single-wheel air suspension of the vehicle under a certain driving condition. The time length for collecting the vibration signal is { 0,T}={[0,t 1 ]+[t 1 ,T]}, where the vibration signal of the previous time period [0,t 1 ] is used for the identification of the nonlinear stiffness characteristic parameters of the air spring, and the latter The vibration signal of the time period [t 1 , T] is used for the simulation verification of the identification results of the nonlinear stiffness characteristic parameters;

B:根据空气弹簧的非线性刚度特性,构建一个奇次幂多项式Fs=ks1z+ks3z3,其中,Fs为以奇次幂多项式所表示的空气弹簧的非线性弹性力,ks1和ks3为多项式的待辨识参数;B: According to the nonlinear stiffness characteristics of the air spring, construct an odd power polynomial F s =k s1 z+k s3 z 3 , where F s is the nonlinear elastic force of the air spring expressed by the odd power polynomial, k s1 and k s3 are polynomial parameters to be identified;

C:根据车辆单轮空气悬架的簧上质量m2,待辨识的空气弹簧非线性刚度特性参数ks1,ks3,减振器阻尼系数Cd,构建单自由度1/4车辆振动模型;C: According to the sprung mass m 2 of the vehicle's single-wheel air suspension, the nonlinear stiffness characteristic parameters k s1 and k s3 of the air spring to be identified, and the damping coefficient C d of the shock absorber, a single-degree-of-freedom 1/4 vehicle vibration model is constructed ;

D:根据B步骤中所构建的空气弹簧非线性弹性力奇次幂多项式,及C步骤中所构建的单自由度1/4车辆振动模型,利用Matlab/Simulink仿真软件,建立车辆非线性振动系统仿真模型,以在前一时间段[0,t1]所测得的车桥垂直振动加速度信号为输入信号,对车身的垂直振动加权加速度均方根值进行仿真,其中,在不同频率下的加权值为:D: According to the air spring nonlinear elastic force odd power polynomial constructed in step B, and the single degree of freedom 1/4 vehicle vibration model constructed in step C, use Matlab/Simulink simulation software to establish a vehicle nonlinear vibration system The simulation model takes the axle vertical vibration acceleration signal measured in the previous time period [0,t 1 ] as the input signal, and simulates the root mean square value of the vertical vibration weighted acceleration of the vehicle body. The weighted value is:

E:以空气弹簧的非线性刚度特性参数ks1,ks3作为辨识变量,利用在[0,t1]时间段仿真所得到的车身垂直振动加权加速度均方根值与试验所测得的车身垂直振动加权加速度均方根值建立空气弹簧非线性刚度辨识的目标函数Jmin,即:E: Taking the nonlinear stiffness characteristic parameters k s1 and k s3 of the air spring as identification variables, using the root mean square value of weighted acceleration of the vertical vibration of the vehicle body obtained by simulation in the time period [0,t 1 ] The root mean square value of the weighted acceleration of the vertical vibration of the vehicle body measured in the test Establish the objective function J min of the nonlinear stiffness identification of the air spring, namely:

F:根据空气弹簧非线性刚度的辨识目标函数,利用优化算法求参数辨识目标函数的最小值,此时所对应的优化变量即为辨识所得到的空气弹簧的非线性刚度特性参数,即ks1,ks3F: According to the identification objective function of the nonlinear stiffness of the air spring, use the optimization algorithm to find the minimum value of the parameter identification objective function. At this time, the corresponding optimization variable is the nonlinear stiffness characteristic parameter of the air spring obtained from the identification, namely k s1 , k s3 ;

G:根据B步骤中所构建的空气弹簧非线性弹性力奇次幂多项式,C步骤中所构建的单自由度1/4车辆振动模型,及F步骤中辨识所得到的空气弹簧的非线性刚度特性参数ks1,ks3,以[t1,T]时间段所测得的车桥垂直振动加速度信号为输入信号,对车身的垂直振动加权加速度值进行仿真计算,并与在该时间段内所测得的车身垂直振动加权加速度值进行比较,对空气弹簧非线性刚度的辨识结果进行验证;G: According to the air spring nonlinear elastic force odd power polynomial constructed in step B, the single-degree-of-freedom 1/4 vehicle vibration model constructed in step C, and the nonlinear stiffness of the air spring identified in step F Characteristic parameters k s1 , k s3 , using the axle vertical vibration acceleration signal measured in the time period [t 1 , T] as the input signal, simulate and calculate the weighted acceleration value of the vertical vibration of the vehicle body, and compare it with that in the time period The measured vertical vibration weighted acceleration values of the vehicle body are compared to verify the identification results of the nonlinear stiffness of the air spring;

(2)车辆行驶实时最优阻尼比ξ0的确定:( 2 ) Determination of the real-time optimal damping ratio ξ0 of the vehicle:

I:利用加速度传感器测得车辆当前行驶状态下的车身垂直振动加速度利用高度传感器测得车辆当前行驶状态下空气悬架上端点安装位置中心处到地面的车身垂直高度h2,下端点安装位置中心处到地面的车桥垂直高度h1;利用速度传感器测得车辆当前行驶状态下的行驶速度v;I: Use the acceleration sensor to measure the vertical vibration acceleration of the vehicle body under the current driving state Use the height sensor to measure the vertical height h 2 of the vehicle body from the center of the installation position of the upper end point of the air suspension to the ground under the current driving state of the vehicle, and the vertical height h 1 of the axle from the center of the installation position of the lower end point to the ground; use the speed sensor to measure the vehicle The driving speed v under the current driving state;

II:根据车辆空气弹簧的自然高度h0,及I步骤中所确定的车身垂直高度h2,车桥垂直高度h1,确定车辆当前行驶状态下车身垂直振动与车轮垂直振动的相对位移,即z=|h2-h1-h0|;II: According to the natural height h 0 of the air spring of the vehicle, and the vertical height h 2 of the vehicle body determined in step I, and the vertical height h 1 of the axle, determine the relative displacement between the vertical vibration of the vehicle body and the vertical vibration of the wheels under the current driving state of the vehicle, namely z=|h 2 -h 1 -h 0 |;

III:根据步骤(1)中辨识所得到的空气弹簧非线性刚度特性参数ks1,ks3,及II步骤中所确定的车身垂直振动与车轮垂直振动的相对位移z,确定车辆当前运动状态下的空气悬架刚度K2,即:III: According to the air spring nonlinear stiffness characteristic parameters k s1 , k s3 obtained in step (1), and the relative displacement z between the vertical vibration of the vehicle body and the vertical vibration of the wheel determined in step II, determine the vehicle's current motion state Air suspension stiffness K 2 , namely:

K2=ks1+3ks3z2K 2 =k s1 +3k s3 z 2 ;

IV:根据车辆单轮空气悬架的簧上质量m2,减振器阻尼系数Cd,减振器安装角度α,杠杆比i,及III步骤中所确定的K2,确定当前车辆空气悬架系统阻尼比ξ,即:IV: According to the sprung mass m 2 of the single-wheel air suspension of the vehicle, the damping coefficient C d of the shock absorber, the installation angle α of the shock absorber, the lever ratio i, and the K 2 determined in step III, determine the current vehicle air suspension Frame system damping ratio ξ, namely:

V:根据车辆单轮空气悬架的簧上质量m2,簧下质量m1,轮胎刚度Kt,I步骤中所确定的车身垂直振动加速度车辆行驶速度v,III步骤中所确定的车辆当前运动状态下的空气悬架刚度K2,及IV步骤中所确定的当前车辆空气悬架系统阻尼比ξ,确定车辆当前行驶路面功率谱密度Gq(n0),即:V: According to the sprung mass m 2 of the vehicle's single-wheel air suspension, the unsprung mass m 1 , and the tire stiffness K t , the vertical vibration acceleration of the vehicle body determined in step I The vehicle speed v, the air suspension stiffness K 2 determined in the current state of motion of the vehicle determined in step III, and the damping ratio ξ of the current vehicle air suspension system determined in step IV, determine the power spectral density G of the vehicle's current road surface q (n 0 ), that is:

式中,n0=0.1m-1,为参考空间频率;In the formula, n 0 =0.1m -1 , which is the reference spatial frequency;

VI:根据V步骤中所确定的车辆行驶路面功率谱密度Gq(n0),利用车辆在不同行驶速度下悬架弹簧动挠度概率分布与标准差的关系,确定车辆当前运动状态下的悬架动限位行程[fdx],即:VI: According to the power spectral density G q (n 0 ) of the vehicle’s running road surface determined in step V, use the relationship between the dynamic deflection probability distribution and the standard deviation of the suspension spring at different driving speeds to determine the suspension Mounting limit travel [f dx ], that is:

VII:根据车辆单轮空气悬架的簧上质量m2,簧下质量m1,轮胎刚度Kt,I步骤中所确定的车辆当前行驶车速v,III步骤中确定的车辆当前运动状态下的空气悬架刚度K2,V步骤中确定的车辆行驶路面功率谱密度Gq(n0),及VI步骤中所确定的悬架动限位行程[fdx],确定车辆行驶实时最优阻尼比ξ0,即:VII: According to the sprung mass m 2 of the vehicle's single-wheel air suspension, the unsprung mass m 1 , the tire stiffness K t , the current vehicle speed v determined in step I, and the current vehicle speed v determined in step III The air suspension stiffness K 2 , the power spectral density G q (n 0 ) of the vehicle running road surface determined in the V step, and the suspension dynamic limit travel [f dx ] determined in the VI step, determine the real-time optimal damping of the vehicle than ξ 0 , namely:

式中,n0=0.1m-1,为参考空间频率;In the formula, n 0 =0.1m -1 , which is the reference spatial frequency;

(3)车辆当前行驶状态下空气悬架实时最优刚度K的确定:(3) Determination of the real-time optimal stiffness K of the air suspension under the current driving state of the vehicle:

根据车辆单轮空气悬架的簧上质量m2,减振器阻尼系数Cd,减振器安装角度α,杠杆比i,及步骤(2)中所确定的车辆行驶实时最优阻尼比ξ0,确定车辆当前行驶状态下空气悬架的实时最优刚度K,即:According to the sprung mass m 2 of the vehicle's single-wheel air suspension, the damping coefficient C d of the shock absorber, the installation angle α of the shock absorber, the lever ratio i, and the real-time optimal damping ratio ξ of the vehicle determined in step (2) 0 , to determine the real-time optimal stiffness K of the air suspension under the current driving state of the vehicle, namely:

(4)空气悬架非线性刚度实时最优高度控制量的设计:(4) The design of the real-time optimal height control quantity of the nonlinear stiffness of the air suspension:

根据步骤(1)中辨识所得到的空气弹簧非线性刚度特性参数ks1和ks3,及步骤(3)中所确定的当前行驶状态下的车辆空气悬架的实时最优刚度K,对空气弹簧的实时最优高度控制量Δh进行设计,即:According to the air spring nonlinear stiffness characteristic parameters k s1 and k s3 obtained in step (1), and the real-time optimal stiffness K of the vehicle air suspension under the current driving state determined in step (3), the air The real-time optimal height control amount Δh of the spring is designed, namely:

本发明比现有技术具有的优点:The present invention has the advantage over prior art:

先前对于车辆空气悬架非线性刚度实时最优控制一直未能给出简单、可靠地设计方法,未曾提出通过控制空气弹簧高度实现对空气悬架最优刚度的实时控制。大都是利用给橡胶气囊充放不同压力的气体,增加附加空气室,调节节流孔开度等方法,实现对空气悬架刚度的实时控制,不能满足车辆发展及车辆乘坐舒适性的设计要求。本发明车辆空气悬架非线性刚度实时最优控制的设计方法,即根据车辆空气弹簧的非线性刚度特性,及车辆当前行驶状态下的悬架实时最优阻尼比,通过分析计算,得到车辆空气悬架的实时最优刚度值及与高度之间的关系,通过控制空气弹簧的高度,实现对空气悬架最优刚度的实时控制,同时可降低试验及设计费用,提高车辆行驶平顺性和乘坐舒适性。Previously, a simple and reliable design method for the real-time optimal control of the nonlinear stiffness of the vehicle air suspension has not been given, and no real-time control of the optimal stiffness of the air suspension by controlling the height of the air spring has been proposed. Most of them use methods such as filling and releasing gases of different pressures into the rubber airbags, adding additional air chambers, and adjusting the opening of the orifice to realize real-time control of the stiffness of the air suspension, which cannot meet the design requirements of vehicle development and vehicle ride comfort. The design method for the real-time optimal control of the nonlinear stiffness of the vehicle air suspension according to the present invention, that is, according to the nonlinear stiffness characteristics of the vehicle air spring and the real-time optimal damping ratio of the suspension under the current driving state of the vehicle, through analysis and calculation, the vehicle air suspension can be obtained. The relationship between the real-time optimal stiffness value of the suspension and its height. By controlling the height of the air spring, the real-time control of the optimal stiffness of the air suspension can be realized. At the same time, the test and design costs can be reduced, and the ride comfort and ride quality of the vehicle can be improved. comfort.

附图说明Description of drawings

为了更好地理解本发明下面结合附图作进一步说明。In order to better understand the present invention, the following will be further described in conjunction with the accompanying drawings.

图1是车辆空气弹簧非线性刚度实时最优控制的设计流程框图;Fig. 1 is a flow chart of the design process of the real-time optimal control of the nonlinear stiffness of the vehicle air spring;

图2是实施例试验测得的车辆单轮空气悬架在安装位置中心处车桥垂直振动加速度信号;Fig. 2 is the vertical vibration acceleration signal of the vehicle axle at the center of the installation position of the vehicle single-wheel air suspension measured in the embodiment test;

图3是实施例试验测得的车辆单轮空气悬架在安装位置中心处车身垂直振动加速度信号;Fig. 3 is the vertical vibration acceleration signal of the vehicle body at the center of the installation position of the single-wheel air suspension of the vehicle measured in the embodiment test;

图4是实施例单自由度1/4车辆振动模型;Fig. 4 is embodiment single degree of freedom 1/4 vehicle vibration model;

图5是实施例车辆非线性振动系统的Simulink仿真模型;Fig. 5 is the Simulink simulation model of embodiment vehicle nonlinear vibration system;

图6是实施例传感器安装位置示意图;Fig. 6 is a schematic diagram of the installation position of the sensor of the embodiment;

图7是实施例空气悬架非线性刚度随空气弹簧高度变化量的关系曲线;Fig. 7 is the relationship curve of the nonlinear stiffness of the embodiment air suspension with the variation of air spring height;

图8是实施例空气弹簧高度变化量随车速的变化曲线;Fig. 8 is the variation curve of embodiment air spring height variation with vehicle speed;

图9是实施例空气弹簧高度变化量随路况的变化曲线。Fig. 9 is a variation curve of the variation of the height of the air spring according to the road conditions of the embodiment.

具体实施方式detailed description

下面通过一实施例对本发明作进一步详细说明。The present invention will be further described in detail through an embodiment below.

实施例:某车辆单轮空气悬架的簧上质量m2=400kg,簧下质量m1=40kg,空气弹簧的自然高度h0=0.24m,减振器阻尼系数Cd=2723N.s/m,减振器安装角度α=10°,杠杆比i=0.9,轮胎刚度Kt=260000N/m,该车辆在高速公路上以80km/h速度行驶。对该车辆空气悬架非线性刚度实时最优高度控制量进行设计。Example: The sprung mass m 2 =400kg of the single-wheel air suspension of a vehicle, the unsprung mass m 1 =40kg, the natural height h 0 of the air spring =0.24m, and the damping coefficient C d of the shock absorber =2723N.s/ m, shock absorber installation angle α=10°, lever ratio i=0.9, tire stiffness K t =260000N/m, and the vehicle is running at a speed of 80km/h on the expressway. The real-time optimal height control quantity of the vehicle's air suspension nonlinear stiffness is designed.

本发明实施例所提供的车辆空气悬架非线性刚度实时最优控制的设计方法,具体步骤如下:The design method for the real-time optimal control of the nonlinear stiffness of the vehicle air suspension provided by the embodiment of the present invention, the specific steps are as follows:

(1)空气弹簧非线性刚度的辨识:(1) Identification of nonlinear stiffness of air spring:

A:利用振动测试设备,测量并采集得到该车辆在高速公路以80km/h速度行驶时,车辆单轮空气悬架安装位置中心处的车桥垂直振动加速度信号和车身垂直振动加速度信号,分别如图2和图3所示,采集振动信号的时间长度为120s,其中,前一时间段[0,60s]的振动信号用于空气弹簧非线性刚度的辨识,后一时间段[60s,120s]的振动信号用于对非线性刚度辨识结果的仿真验证;A: Use the vibration test equipment to measure and collect the vertical vibration acceleration signal of the axle and the vertical vibration acceleration signal of the vehicle body at the center of the installation position of the single-wheel air suspension of the vehicle when the vehicle is running at a speed of 80km/h on the expressway. As shown in Figure 2 and Figure 3, the time length for collecting vibration signals is 120s, where the vibration signals of the previous period [0, 60s] are used to identify the nonlinear stiffness of the air spring, and the vibration signals of the latter period [60s, 120s] The vibration signal is used for the simulation verification of the nonlinear stiffness identification results;

B:根据空气弹簧的非线性刚度特性,构建一个奇次幂多项式Fs=ks1z+ks3z3,其中,Fs为以奇次幂多项式所表示的空气弹簧的非线性弹性力,ks1和ks3为多项式的待辨识参数;B: According to the nonlinear stiffness characteristics of the air spring, construct an odd power polynomial F s =k s1 z+k s3 z 3 , where F s is the nonlinear elastic force of the air spring expressed by the odd power polynomial, k s1 and k s3 are polynomial parameters to be identified;

C:根据车辆单轮空气悬架的簧上质量m2=400kg,待辨识的空气弹簧非线性刚度特性参数ks1,ks3,减振器阻尼系数Cd=2723N.s/m,构建单自由度1/4车辆振动模型,如图4所示;C: According to the sprung mass m 2 =400kg of the single-wheel air suspension of the vehicle, the nonlinear stiffness characteristic parameters k s1 and k s3 of the air spring to be identified, and the damping coefficient C d of the shock absorber =2723N.s/m, the construction unit 1/4 degree of freedom vehicle vibration model, as shown in Figure 4;

D:根据B步骤中所构建的空气弹簧非线性弹性力奇次幂多项式,及C步骤中所构建的单自由度1/4车辆振动模型,利用Matlab/Simulink仿真软件,建立车辆非线性振动系统仿真模型,如图5所示,以在前一时间段[0,60s]所测得的车桥垂直振动加速度信号为输入信号,对车身的垂直振动加权加速度均方根值进行仿真,其中,在不同频率下的加权值为:D: According to the air spring nonlinear elastic force odd power polynomial constructed in step B, and the single degree of freedom 1/4 vehicle vibration model constructed in step C, use Matlab/Simulink simulation software to establish a vehicle nonlinear vibration system The simulation model, as shown in Figure 5, takes the vertical vibration acceleration signal of the vehicle axle measured in the previous time period [0, 60s] as the input signal, and simulates the root mean square value of the vertical vibration weighted acceleration of the vehicle body, where, The weighted values at different frequencies are:

E:以空气弹簧的非线性刚度特性参数ks1,ks3作为辨识变量,利用在[0,60s]时间段仿真所得到的车身垂直振动加权加速度均方根值与试验所测得的车身垂直振动加权加速度均方根值建立空气弹簧非线性刚度辨识的目标函数Jmin,即:E: Take the nonlinear stiffness characteristic parameters k s1 and k s3 of the air spring as the identification variables, and use the root mean square value of the weighted acceleration of the vertical vibration of the vehicle body obtained by simulation in the time period [0,60s] The root mean square value of the weighted acceleration of the vertical vibration of the vehicle body measured in the test Establish the objective function J min of the nonlinear stiffness identification of the air spring, namely:

F:根据空气弹簧非线性刚度的辨识目标函数,利用优化算法求参数辨识目标函数的最小值,此时所对应的优化变量即为辨识所得到的空气弹簧的非线性刚度特性参数,即ks1=495.2N/m,ks3=6.08×106N/m3F: According to the identification objective function of the nonlinear stiffness of the air spring, use the optimization algorithm to find the minimum value of the parameter identification objective function. At this time, the corresponding optimization variable is the nonlinear stiffness characteristic parameter of the air spring obtained from the identification, namely k s1 =495.2N/m, k s3 =6.08×10 6 N/m 3 ;

G:根据B步骤中所构建的空气弹簧非线性弹性力奇次幂多项式,C步骤中所构建的单自由度1/4车辆振动模型,及F步骤中辨识所得到的空气弹簧的非线性刚度特性参数ks1=495.2N/m,ks3=6.08×106N/m3,以[60s,120s]时间段所测得的车桥垂直振动加速度信号为输入信号,对车身的垂直振动加权加速度值进行仿真计算,并与在该时间段内所测得的车身垂直振动加权加速度值进行比较,对空气弹簧非线性刚度的辨识结果进行验证,其中,在后一时间段[60s,120s]内的车身振动加权加速度的仿真值为0.416m/s2,试验测试值为0.419m/s2,两者偏差仅为0.003m/s2,表明建立的空气弹簧非线性刚度的辨识方法是正确的;G: According to the air spring nonlinear elastic force odd power polynomial constructed in step B, the single-degree-of-freedom 1/4 vehicle vibration model constructed in step C, and the nonlinear stiffness of the air spring identified in step F Characteristic parameters k s1 = 495.2N/m, k s3 = 6.08×10 6 N/m 3 , take the vertical vibration acceleration signal of the vehicle axle measured in the time period [60s, 120s] as the input signal, and weight the vertical vibration of the vehicle body The acceleration value is simulated and calculated, and compared with the weighted acceleration value of the vertical vibration of the vehicle body measured in this period of time, the identification results of the nonlinear stiffness of the air spring are verified. Among them, in the latter period of time [60s, 120s] The simulated value of the vibration weighted acceleration of the vehicle body is 0.416m/s 2 , and the experimental value is 0.419m/s 2 , and the deviation between the two is only 0.003m/s 2 , indicating that the established identification method for the nonlinear stiffness of the air spring is correct. of;

(2)车辆行驶实时最优阻尼比ξ0的确定:( 2 ) Determination of the real-time optimal damping ratio ξ0 of the vehicle:

I:利用加速度传感器测得车辆当前行驶状态下的车身垂直振动加速度利用高度传感器测得车辆当前行驶状态下空气悬架上端点安装位置中心处到地面的车身垂直高度h2=0.59m,下端点安装位置中心处到地面的车桥垂直高度h1=0.31m;利用速度传感器测得车辆当前行驶状态下的行驶速度v=80km/h;其中,传感器的安装位置示意图如图6所示;I: Use the acceleration sensor to measure the vertical vibration acceleration of the vehicle body under the current driving state Use the height sensor to measure the vertical height h 2 of the vehicle body from the center of the installation position of the upper end point of the air suspension to the ground under the current driving state of the vehicle = 0.59m, and the vertical height h 1 of the axle from the center of the installation position of the lower end point to the ground = 0.31m; Utilize the speed sensor to measure the driving speed v=80km/h under the current driving state of the vehicle; wherein, the schematic diagram of the installation position of the sensor is shown in Figure 6;

II:根据车辆空气弹簧的自然高度h0=0.24m,及I步骤中所确定的车身垂直高度h2=0.59m,车桥垂直高度h1=0.31m,确定车辆当前行驶状态下车身垂直振动与车轮垂直振动的相对位移,即z=|h2-h1-h0|=0.04m;II: According to the natural height h 0 of the vehicle air spring = 0.24m, and the vertical height of the vehicle body h 2 = 0.59m determined in step I, the vertical height of the axle h 1 = 0.31m, determine the vertical vibration of the vehicle body under the current driving state The relative displacement with the vertical vibration of the wheel, that is, z=|h 2 -h 1 -h 0 |=0.04m;

III:根据步骤(1)中辨识所得到的空气弹簧非线性刚度特性参数ks1=495.2N/m,ks3=6.08×106N/m3,及II步骤中所确定的车身垂直振动与车轮垂直振动的相对位移z=0.04m,确定车辆当前运动状态下的空气悬架刚度K2,即:III: Based on the air spring nonlinear stiffness characteristic parameters k s1 = 495.2N/m, k s3 = 6.08×10 6 N/m 3 identified in step (1), and the vertical vibration and The relative displacement z=0.04m of the vertical vibration of the wheel determines the stiffness K 2 of the air suspension under the current state of motion of the vehicle, namely:

K2=Ks1+3Ks3z2=29679N/m;K 2 =K s1 +3K s3 z 2 =29679N/m;

IV:根据车辆单轮空气悬架的簧上质量m2=400kg,减振器阻尼系数Cd=2723N.s/m,减振器安装角度α=10°,杠杆比i=0.9,及III步骤中所确定的K2=29679N/m,确定当前车辆空气悬架系统阻尼比ξ,即:IV: According to the sprung mass m 2 of the single-wheel air suspension of the vehicle = 400kg, the damping coefficient of the shock absorber C d = 2723N.s/m, the installation angle of the shock absorber α = 10°, the lever ratio i = 0.9, and III K 2 determined in the step = 29679N/m, determine the damping ratio ξ of the air suspension system of the current vehicle, namely:

V:根据车辆单轮空气悬架的簧上质量m2=400kg,簧下质量m1=40kg,轮胎刚度Kt=260000N/m,I步骤中所确定的车身垂直振动加速度车辆行驶速度v=80km/h,III步骤中所确定的车辆当前运动状态下的空气悬架刚度K2=29679N/m,及IV步骤中所确定的当前车辆空气悬架系统阻尼比ξ=0.31,确定车辆当前行驶路面功率谱密度Gq(n0),即:V: According to the sprung mass m 2 =400kg of the vehicle's single-wheel air suspension, the unsprung mass m 1 =40kg, and the tire stiffness K t =260000N/m, the vertical vibration acceleration of the vehicle body determined in step I Vehicle speed v=80km/h, air suspension stiffness K 2 in the current vehicle motion state determined in step III=29679N/m, and damping ratio ξ of the current vehicle air suspension system determined in step IV=0.31 , to determine the power spectral density G q (n 0 ) of the vehicle’s current road surface, namely:

式中,n0=0.1m-1,为参考空间频率;In the formula, n 0 =0.1m -1 , which is the reference spatial frequency;

VI:根据V步骤中所确定的车辆行驶路面功率谱密度Gq(n0)=3.33×10-5m3,利用车辆在不同行驶速度下悬架弹簧动挠度概率分布与标准差的关系,确定车辆当前运动状态下的悬架动限位行程[fdx],即:[fdx]=0.05m;VI: According to the power spectral density G q (n 0 )=3.33×10 -5 m 3 of the road surface determined in step V, using the relationship between the dynamic deflection probability distribution and the standard deviation of the suspension spring at different driving speeds, Determine the suspension dynamic limit stroke [f dx ] under the current state of motion of the vehicle, namely: [f dx ]=0.05m;

VII:根据车辆单轮空气悬架的簧上质量m2=400kg,簧下质量m1=40kg,轮胎刚度VII: According to the sprung mass m 2 =400kg of the vehicle's single-wheel air suspension, the unsprung mass m 1 =40kg, and the tire stiffness

Kt=260000N/m,I步骤中所确定的车辆当前行驶车速v=80km/h,III步骤中确定的车辆当前运动状态下的空气悬架刚度K2=29679N/m,V步骤中确定的车辆行驶路面功率谱密度K t =260000N/m, the current vehicle speed v=80km/h determined in step I, the stiffness of the air suspension under the current motion state of the vehicle determined in step III K 2 =29679N/m, determined in step V Power Spectral Density of Vehicle Driving Road

Gq(n0)=3.33×10-5m3,及VI步骤中所确定的悬架动限位行程[fdx]=0.05m,确定车辆行驶实时最优阻尼比ξ0,即:ξ0=0.18;G q (n 0 )=3.33×10 -5 m 3 , and the suspension dynamic limit stroke [f dx ]=0.05m determined in step VI, determine the optimal damping ratio ξ 0 in real time when the vehicle is running, namely: ξ 0 = 0.18;

(3)车辆当前行驶状态下空气悬架实时最优刚度K的确定:(3) Determination of the real-time optimal stiffness K of the air suspension under the current driving state of the vehicle:

根据车辆单轮空气悬架的簧上质量m2=400kg,减振器阻尼系数Cd=2723N.s/m,减振器安装角度α=10°,杠杆比i=0.9,及步骤(2)中所确定的车辆行驶实时最优阻尼比ξ0=0.18,确定车辆当前行驶状态下空气悬架的实时最优刚度K,即:According to the sprung mass m 2 of the single-wheel air suspension of the vehicle = 400kg, the damping coefficient C d of the shock absorber = 2723N.s/m, the installation angle of the shock absorber α = 10°, the lever ratio i = 0.9, and the steps (2 ) to determine the real-time optimal damping ratio ξ 0 =0.18 of the vehicle running, and determine the real-time optimal stiffness K of the air suspension under the current driving state of the vehicle, namely:

(4)空气悬架非线性刚度实时最优高度控制量的设计:(4) The design of the real-time optimal height control quantity of the nonlinear stiffness of the air suspension:

根据步骤(1)中辨识所得到的空气弹簧非线性刚度特性参数ks1=495.2N/m,ks3=6.08×106N/m3,及步骤(3)中所确定的当前行驶状态下的车辆空气悬架的实时最优刚度K=88269N/m,对空气弹簧的实时最优高度控制量Δh进行设计,即:According to the air spring nonlinear stiffness characteristic parameters k s1 = 495.2N/m, k s3 = 6.08×10 6 N/m 3 identified in step (1), and the current driving state determined in step (3), The real-time optimal stiffness of the air suspension of the vehicle is K=88269N/m, and the real-time optimal height control value Δh of the air spring is designed, namely:

其中,该车辆空气悬架非线性刚度随空气弹簧高度变化量的关系曲线如图7所示,空气弹簧高度变化量随车速的变化曲线如图8所示,空气弹簧高度变化量随路况的变化曲线如图9所示。Among them, the relationship curve of the nonlinear stiffness of the air suspension of the vehicle with the change of the air spring height is shown in Figure 7, the change curve of the air spring height with the vehicle speed is shown in Figure 8, and the change of the air spring height with the change of road conditions The curve is shown in Figure 9.

Claims (1)

1. the method for designing of vehicle air suspension non-linear rigidity real-time optimistic control, its specific design step is as follows:
(1) identification of air spring nonlinear stiffness characteristic parameter:
A:Using vibration test equipment, the vehicle single-wheel air suspension installation position under certain given travel operating mode is measured and collected The vehicle bridge vertical vibration acceleration signal and bouncing of automobile body acceleration signal of center are put, the time for gathering vibration signal is long It is { 0, T }={ [0, t to spend1]+[t1, T] }, wherein, previous time period [0, t1] vibration signal be used for air spring it is non-linear just Spend the identification of characterisitic parameter, latter time period [t1, T] vibration signal be used for nonlinear stiffness characteristic parameter identification result Simulating, verifying;
B:According to the nonlinear stiffness characteristic of air spring, an odd power multinomial F is builts=ks1z+ks3z3, wherein, FsFor With the nonlinear elasticity power of the air spring represented by odd power multinomial, ks1And ks3It is polynomial parameter to be identified;
C:According to the sprung mass m of vehicle single-wheel air suspension2, air spring nonlinear stiffness characteristic parameter k to be identifieds1, ks3, shock absorber damping Cd, build the vehicle vibration model of single-degree-of-freedom 1/4;
D:According to air spring nonlinear elasticity power odd power multinomial constructed in step B, and list constructed in step C The vehicle vibration model of the free degree 1/4, using Matlab/Simulink simulation softwares, sets up the emulation of vehicle non-linear vibrating system Model, with previous time period [0, t1] measured by vehicle bridge vertical vibration acceleration signal be input signal, vehicle body is hung down Straight vibration root mean square of weighed acceleration is emulated, wherein, weighted value at different frequencies is:
w k ( f i ) = 0.5 , f i ∈ [ 0.5 , 2 ] H z f i / 4 , f i ∈ ( 2 , 4 ] H z 1 , f i ∈ ( 4 , 12.5 ] H z 12.5 / f i , f i ∈ ( 12.5 , 80 ] H z ;
E:With the nonlinear stiffness characteristic parameter k of air springs1, ks3As identification variable, using [0, t1] time period emulation Resulting bouncing of automobile body root mean square of weighed accelerationAdd with the bouncing of automobile body weighting measured by experiment Speed root-mean-square valueSet up the object function J of air spring non-linear rigidity identificationmin, i.e.,:
J min = ( σ z ·· s _ s i m - σ z ·· s _ t e s t ) 2 ;
F:Identification object function according to air spring non-linear rigidity, parameter identification object function is sought most using optimized algorithm Small value, now corresponding optimized variable is the nonlinear stiffness characteristic parameter of the air spring obtained by identification, i.e. ks1, ks3
G:According to air spring nonlinear elasticity power odd power multinomial constructed in step B, in step C it is constructed it is single from By spending 1/4 vehicle vibration model, and the nonlinear stiffness characteristic parameter k that resulting air spring is recognized in F-steps1, ks3, With [t1, T] the vehicle bridge vertical vibration acceleration signal measured by the time period is input signal, vertical vibration weighting to vehicle body plus Velocity amplitude carries out simulation calculation, and is compared with measured bouncing of automobile body weighted acceleration value within the time period, Identification result to air spring non-linear rigidity is verified;
(2) vehicle travels real-time Optimal damping ratio ξ0Determination:
I:The bouncing of automobile body acceleration under vehicle current running state is measured using acceleration transducerPassed using height Sensor measures vehicle body vertical height h of the air suspension upper extreme point installation site center to ground under vehicle current running state2, Vehicle bridge vertical height h of the lower extreme point installation site center to ground1;Vehicle current running state is measured using velocity sensor Under travel speed v;
II:Natural height h according to vehicle air spring0, and identified vehicle body vertical height h in I steps2, vehicle bridge is vertically high Degree h1, determine the relative displacement of vehicle current running state under body vertical vibration and analysis of wheel vertical vibration, i.e. z=| h2-h1-h0 |;
III:According to the air spring nonlinear stiffness characteristic parameter k obtained by being recognized in step (1)s1, ks3, and institute in II steps The bouncing of automobile body of determination and the relative displacement z of analysis of wheel vertical vibration, determine the air suspension under vehicle current motion state Stiffness K2, i.e.,:
K2=ks1+3ks3z2
IV:According to the sprung mass m of vehicle single-wheel air suspension2, shock absorber damping Cd, shock absorber setting angle α, lever Than identified K in i, and III steps2, determine Current vehicle airsuspension system damping ratio ξ, i.e.,:
ξ = C d i 2 cos 2 α 2 K 2 m 2 ;
V:According to the sprung mass m of vehicle single-wheel air suspension2, unsprung mass m1, tire stiffness Kt, identified car in I steps Body vertical vibration accelerationAir in Vehicle Speed v, III step under identified vehicle current motion state hangs Frame stiffness K2, and identified Current vehicle airsuspension system damping ratio ξ in IV steps, determine vehicle current driving road surface work( Rate spectrum density Gq(n0), i.e.,:
G q ( n 0 ) = ξr m z ·· 2 2 4 π 5 f 0 3 n 0 2 v ( 1 + r m + 4 r m r k ξ 2 ) ;
In formula,N0=0.1m-1, it is reference frequency;
VI:According to identified vehicle running surface power spectral density G in V stepsq(n0), using vehicle in different travel speeds Lower suspension dynamic spring deflection probability distribution and the relation of standard deviation, determine the dynamic stroke-limit of suspension under vehicle current motion state [fdx], i.e.,:
&lsqb; f d x &rsqb; = 0.03 , 0 &le; G q ( n 0 ) &le; 32 &times; 10 - 6 0.05 , 32 &times; 10 - 6 < G q ( n 0 ) &le; 128 &times; 10 - 6 0.07 , 128 &times; 10 - 6 < G q ( n 0 ) &le; 512 &times; 10 - 6 0.09 , 512 &times; 10 - 6 < G q ( n 0 ) &le; 2048 &times; 10 - 6 0.135 , G q ( n 0 ) > 2048 &times; 10 - 6 ;
VII:According to the sprung mass m of vehicle single-wheel air suspension2, unsprung mass m1, tire stiffness Kt, it is identified in I steps Air suspension stiffness K under the vehicle current motion state determined in vehicle current driving speed v, III step2, in V steps really Fixed vehicle running surface power spectral density Gq(n0), and the dynamic stroke-limit [f of identified suspension in VI stepsdx], determine car The real-time Optimal damping ratio ξ of traveling0, i.e.,:
&xi; 0 = 1 2 1 + r m r m r k , 9 &pi;G q ( n 0 ) n 0 2 v 1 + r m 4 f 0 r m &lsqb; f d x &rsqb; 2 &le; 1 2 1 + r m r m r k 9 &pi;G q ( n 0 ) n 0 2 v 1 + r m 4 f 0 r m &lsqb; f d x &rsqb; 2 , 1 2 1 + r m r m r k < 9 &pi;G q ( n 0 ) n 0 2 v 1 + r m 4 f 0 r m &lsqb; f d x &rsqb; 2 &le; 1 2 1 + r m r m r k + r m r k - 2 - 2 r m ( 1 + r m ) 2 1 2 1 + r m r m r k + r m r k - 2 - 2 r m ( 1 + r m ) 2 , 9 &pi;G q ( n 0 ) n 0 2 v 1 + r m 4 f 0 r m &lsqb; f d x &rsqb; 2 &GreaterEqual; 1 2 1 + r m r m r k + r m r k - 2 - 2 r m ( 1 + r m ) 2 ;
In formula,n0=0.1m-1, it is reference frequency;
(3) under vehicle current running state the real-time Optimal Stiffness K of air suspension determination:
According to the sprung mass m of vehicle single-wheel air suspension2, shock absorber damping Cd, shock absorber setting angle α, lever ratio i, And identified vehicle travels real-time Optimal damping ratio ξ in step (2)0, determine air suspension under vehicle current running state Real-time Optimal Stiffness K, i.e.,:
K = C d 2 i 4 cos 4 &alpha; 4 &xi; 0 2 m 2 ;
(4) design of the real-time optimal height controlled quentity controlled variable of air suspension non-linear rigidity:
According to the air spring nonlinear stiffness characteristic parameter k obtained by being recognized in step (1)s1And ks3, and the middle institute of step (3) is really The real-time Optimal Stiffness K of the vehicle air suspension under fixed current running state, the real-time optimal height control to air spring Amount Δ h is designed, i.e.,:
&Delta; h = K - k s 1 3 k s 3 .
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