CN104309210A - Antistatic filtering material used at middle and high temperatures and preparation method thereof - Google Patents

Antistatic filtering material used at middle and high temperatures and preparation method thereof Download PDF

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Publication number
CN104309210A
CN104309210A CN201410468408.1A CN201410468408A CN104309210A CN 104309210 A CN104309210 A CN 104309210A CN 201410468408 A CN201410468408 A CN 201410468408A CN 104309210 A CN104309210 A CN 104309210A
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CN
China
Prior art keywords
high temperature
filtering material
chemical fiber
resistant chemical
antistatic filtering
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
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CN201410468408.1A
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Chinese (zh)
Inventor
李智慧
郑杰
朱焰焰
徐刚
马苹苹
张茂功
郭涵
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TIANNUO PHOTOELECTRIC MATERIAL CO Ltd
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TIANNUO PHOTOELECTRIC MATERIAL CO Ltd
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Priority to CN201410468408.1A priority Critical patent/CN104309210A/en
Publication of CN104309210A publication Critical patent/CN104309210A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/033 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21Anti-static
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2432/00Cleaning articles, e.g. mops or wipes

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Materials (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention provides an antistatic filtering material used at middle and high temperatures and a preparation method thereof. The antistatic filtering material comprises a non-woven base cloth and a surface layer. The non-woven base cloth and cut high temperature-resistant chemical fiber filaments are blended to form an antistatic functional layer and the surfaces of the high temperature-resistant chemical fiber filaments are plated with metal layers. The preparation method comprises the following steps of drying the high temperature-resistant chemical fiber filaments, carrying out physical oil removal, carrying out pre-treatment, carrying out metal layer plating coating, cutting the high temperature-resistant chemical fiber filaments with the metal layers, blending the high temperature-resistant chemical fiber filaments and a non-woven cloth surface raw material, and carrying out opening, scotching, netting, non-woven cloth base addition in the middle, needling and setting to obtain the antistatic filtering material. The antistatic filtering material has the advantages of low surface resistance, good uniformity, high temperature resistance and good bonding force, and can be used for middle and high temperature pocket-type dedusting in the fields of garbage burning, thermal power generation, cement, steel, chemical engineering and metallurgy.

Description

High temperature antistatic filtering material and preparation method thereof in one
Technical field
The present invention relates to fabrics for industrial use field, particularly relate to high temperature antistatic filtering material and preparation method thereof in one.
Background technology
In the industrial circles such as petrochemical industry, smelting iron and steel, coal-burning power plant, waste incineration, cement, the flue dust that process portion produces has the features such as flammable, explosive, high temperature, use process in due to dust and dust, rubbing between dust and filtrate easily produces a large amount of electrostatic, as can not be in time electric charge eliminated, fire or explosion accident will be produced.The flue dust of high temperature is then had higher requirement to the use of filtering material.Along with science and technology and the development of modern crafts, people also more and more pay attention to the aspect such as air quality, personal protection, therefore, need to use high-temperature-resistant antistatic filtering material to process flue dust.Existing antistatic filtering material generally adopts following 3 kinds of methods, (1) chemical fibre and stainless steel fibre mixing acupuncture, (2) chemical fibre and conductive fiber mixing acupuncture, (3) in filtering material, add antistatic agent, wherein, (1) there is the shortcomings such as production procedure length, complex process, lack of homogeneity in method; (2), (3) there is the shortcomings such as antistatic performance instability, decay is fast, sheet resistance is bigger than normal in method.
The domestic and international research about antistatic filtering material is less at present, patent of invention (201310119167.5) provides a kind of Anti-static polytetrafluoroethylfilter filter bag and preparation method thereof, the method base cloth twists Split Down by polytetrafluoroethylfilament filament and stainless steel fibre, weave mutually form by warp, latitude, be coated with nonwoven layers at the upper and lower surface of Ji Bu, its electrostatic-proof function layer is different from the present invention.Utility model patent (201120341764.9) provides a kind of antistatic blending filter felt, what this filter felt comprised conductive fiber and the blending of polyacrylonitrile fibre cross lapping meets knoisphere, the base cloth layer of polyacrylonitrile fibre long filament braiding and the bottom of polyacrylonitrile fibre cross lapping, and its anti-static function layer is different from the present invention.
Summary of the invention
The present invention is intended to overcome the deficiencies in the prior art, provides middle high temperature antistatic filtering material that a kind of sheet resistance is low, uniformity good, high temperature resistant, adhesion is good and preparation method thereof, simple, easy to operate, the economic environmental protection of this preparation method's technique.
In order to reach one of above-mentioned purpose, the present invention realizes by following technical measures:
High temperature antistatic filtering material in one, comprises non-woven fabricbase cloth and top layer, and described non-weaving cloth top layer forms electrostatic-proof function layer with the high temperature resistant chemical fiber filament blending through cutting off, described high temperature resistant chemical fiber filament surface plating metal level.
One of the object of the invention also realizes by following technical measures:
Described metal level be nickel, silver, titanium, chromium one or more, described metal level thickness in monolayer is 0.05 ~ 1 μm.
Described high temperature resistant chemical fibre length is 38 ~ 65mm.
Described high temperature resistant chemical fibre and non-weaving cloth top layer raw material are by proportion by weight=(10-30): (90-70) mixes.
Described high temperature resistant chemical fibre be aramid fiber, polytetrafluoroethylene fibre, polyimide fiber, polyphenylene sulfide fibre, glass fibre, basalt fibre one or more.
Described non-woven fabricbase cloth and top layer raw material be aramid fiber, polytetrafluoroethylene fibre, polyimide fiber, polyphenylene sulfide fibre, glass fibre, basalt fibre one or more.
Two of the object of the invention realizes by following technical measures:
A preparation method for middle high temperature antistatic filtering material, is undertaken by following operating procedure:
(1) high temperature resistant chemical fiber filament is dried 24 ~ 48h under 80 ~ 120 DEG C of conditions, to reduce its water content;
(2) by described for step (1) high temperature resistant chemical fiber filament physical oil-removing 30 ~ 60min under the ultrasound field effect of 20 ~ 90kHz, to remove the impurity such as the oil stain on its surface;
(3) by step (2) described high temperature resistant chemical fiber filament pre-treatment 20 ~ 60min, to improve the adhesion of itself and plating metal;
(4) by described for step (3) high temperature resistant chemical fiber filament plating layer of metal;
(5) the high temperature resistant chemical fiber filament of step (4) described plating metal level is cut off;
(6) by the high temperature resistant chemical fiber filament of step (5) through cutting off and the raw material blending of non-weaving cloth top layer, non-woven fabricbase cloth, acupuncture is added through shredding, combing, one-tenth net, centre, antistatic filtering material of shaping to obtain.
Two of object of the present invention also realizes by following technical measures:
Step (3) described pre-treatment is plasma treatment, ion gun process or sided corona treatment.
Step (4) described plating is the one of chemical plating, vacuum evaporation, physical vapor deposition.
Described antistatic filtering material skin resistance is 1 × 10 6~ 10 10Ω.
The present invention compared with prior art tool has the following advantages:
(1) the antistatic filtering material of prior art generally adopts chemical fibre and stainless steel fibre, conductive fiber blending woven to form, production procedure length, complex process, operability is poor, sheet resistance is bigger than normal, lack of homogeneity, the present invention adopts the high temperature resistant chemical fiber filament of plating metal, compared with the conventional conductive fibers such as stainless steel fibre, pliability is better, there are better compatibility and adhesion with non-weaving cloth top layer raw material, improve the service life of antistatic filtering material functional layer.
(2) the antistatic filtering material of prior art plays anti-static electrification by the conductive fiber of blending, the present invention is by the chemical fiber filament after non-weaving cloth top layer adds plating metal, when reaching like product similar face resistance, the amount of metal of consumption is low, reduces cost.
(3) the present invention selects high-temperature fibre non-weaving cloth, and by the high temperature resistant chemical fiber filament of surperficial plating metal level and the raw material blending of non-weaving cloth top layer, meet the instructions for use of antistatic filtering material under middle hot conditions, widen the application of antistatic filtering material.
Antistatic filtering material prepared by the inventive method, has the advantages such as sheet resistance is low, uniformity good, high temperature resistant, adhesion is good, can be used for the middle high-temperature bag dust removal in the fields such as waste incineration, thermal power generation, cement, iron and steel, chemical industry, metallurgy.Simple, safe and reliable, easy to operate, the economic environmental protection of preparation method's technique of the present invention, is easy to scale batch production.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in further detail.Following examples are that middle high temperature antistatic filtering material is preferably filled a prescription; these non-limiting implementation of filling a prescription; just for illustrating the present invention, the formula that those skilled in the art can filter out according to thinking of the present invention and proportioning of selecting materials completely is protection scope of the present invention.
Embodiment 1:
(1) by aramid fiber long filament drying and processing 24h under 80 DEG C of conditions;
(2) aramid fiber long filament physical oil-removing 50min under the ultrasound field effect of 40kHz of will dry;
(3) carry out plasma pre-treatment 40min by through step aramid fiber long filament (2);
(4) adopt chemical plating method, by through step aramid fiber long filament plating layer of metal nickel (3), individual layer plating layer thickness 0.1 μm;
(5) cut off through step aramid fiber long filament (4), shearing length is 38mm;
By through step aramid fiber (5) and fiberglass non-woven cloth top layer raw material by mass parts=10:90 blending, then add the operations such as fiberglass non-woven fabricbase cloth, acupuncture, sizing through shredding, combing, one-tenth net, centre, be prepared into antistatic filtering material.After testing, the resistance on this antistatic filtering material top layer is 1 × 10 10Ω.
Embodiment 2:
(1) by polyimide fiber long filament drying and processing 48h under 120 DEG C of conditions;
(2) polyimide fiber long filament physical oil-removing 60min under the ultrasound field effect of 20kHz of will dry;
(3) carry out corona pre-treatment 60min by through step polyimide fiber long filament (2);
(4) adopt vacuum deposition method, by silver-colored through step polyimide fiber long filament plating layer of metal (3), individual layer plating layer thickness 0.05 μm;
(5) cut off through step polyimide fiber long filament (4), shearing length is 65mm;
By through step polyimide fiber (5) and polyimide fiber non-weaving cloth top layer raw material by mass parts=30:70 blending, then add the operations such as polyimide fiber non-weaving cloth base cloth, acupuncture, sizing through shredding, combing, one-tenth net, centre, be prepared into antistatic filtering material.After testing, the resistance on this antistatic filtering material top layer is 1 × 10 6Ω.
Embodiment 3:
(1) by aramid fiber long filament drying and processing 36h under 100 DEG C of conditions;
(2) aramid fiber long filament physical oil-removing 30min under the ultrasound field effect of 90kHz of will dry;
(3) carry out ion gun pre-treatment by through step aramid fiber long filament (2), the processing time is 20min;
(4) adopt physical gas-phase deposite method, by the silver-colored and nickel through step aramid fiber long filament plating layer of metal (3), individual layer plating layer thickness 1 μm;
(5) cut off through step aramid fiber long filament (4), shearing length is 51mm;
(6) mix through step aramid fiber (5) by mass parts=20:60:20 with polytetrafluoroethylene fibre, polyphenylene sulfide fibre mixing non-weaving cloth top layer raw material, then add the operations such as the non-woven fabricbase cloth of basalt fibre, acupuncture, sizing through shredding, combing, one-tenth net, centre, prepare antistatic filtering material.After testing, the resistance on this antistatic filtering material top layer is 1 × 10 8Ω.
Embodiment 4
(1) by polytetrafluoroethylfiber fiber filaments drying and processing 25h under 80 DEG C of conditions;
(2) polytetrafluoroethylfiber fiber filaments physical oil-removing 60min under the ultrasound field effect of 40kHz of will dry;
(3) carry out plasma pre-treatment 30min by through step polytetrafluoroethylfiber fiber filaments (2);
(4) adopt chemical plating method, by through step polytetrafluoroethylfiber fiber filaments plating layer of metal titanium (3), individual layer plating layer thickness 0.2 μm;
(5) cut off through step polytetrafluoroethylfiber fiber filaments (4), shearing length is 40mm;
By through step polytetrafluoroethylene fibre (5) and fiberglass non-woven cloth top layer raw material by mass parts=10:90 blending, then add the operations such as fiberglass non-woven fabricbase cloth, acupuncture, sizing through shredding, combing, one-tenth net, centre, be prepared into antistatic filtering material.After testing, the resistance on this antistatic filtering material top layer is 0.7 × 10 10Ω.
Embodiment 5
(1) by polyphenylene sulfide fibre long filament drying and processing 40h under 90 DEG C of conditions;
(2) polyimide fiber long filament physical oil-removing 40min under the ultrasound field effect of 30kHz of will dry;
(3) carry out corona pre-treatment 60min by through step polyphenylene sulfide fibre long filament (2);
(4) adopt vacuum deposition method, by through step polyphenylene sulfide fibre long filament plating layer of metal chromium (3), individual layer plating layer thickness 0.05 μm;
(5) cut off through step polyphenylene sulfide fibre long filament (4), shearing length is 65mm;
By through step polyphenylene sulfide fibre (5) and basalt fibre non-weaving cloth top layer raw material by mass parts=30:70 blending, then add the operations such as the non-woven fabricbase cloth of basalt fibre, acupuncture, sizing through shredding, combing, one-tenth net, centre, be prepared into antistatic filtering material.After testing, the resistance on this antistatic filtering material top layer is 2 × 10 6Ω.
Embodiment 6
(1) by filament of glass fiber drying and processing 35h under 100 DEG C of conditions;
(2) filament of glass fiber physical oil-removing 30min under the ultrasound field effect of 90kHz of will dry;
(3) carry out ion gun pre-treatment by through step filament of glass fiber (2), the processing time is 20min;
(4) adopt physical gas-phase deposite method, by through step filament of glass fiber plating layer of metal titanium (3) and chromium, individual layer plating layer thickness 1 μm;
(5) cut off through step filament of glass fiber (4), shearing length is 55mm;
(6) mix through step glass fibre (5) by mass parts=20:80 with aramid fiber non-weaving cloth top layer raw material, then add the operations such as fiberglass non-woven fabricbase cloth, acupuncture, sizing through shredding, combing, one-tenth net, centre, prepare antistatic filtering material.After testing, the resistance on this antistatic filtering material top layer is 1.7 × 10 8Ω.
Embodiment 7
(1) by basalt fiber long filament drying and processing 32h under 90 DEG C of conditions;
(2) basalt fiber long filament physical oil-removing 30min under the ultrasound field effect of 90kHz of will dry;
(3) carry out ion gun pre-treatment by through step basalt fiber long filament (2), the processing time is 20min;
(4) adopt the method for vacuum evaporation, by the silver-colored and chromium through step basalt fiber long filament plating layer of metal (3), plating layer thickness in monolayer 1 μm;
(5) cut off through step basalt fiber long filament (4), shearing length is 58mm;
(6) basalt fiber long filament step (5) cut off mixes by mass parts=20:80 with aramid fiber non-weaving cloth top layer raw material, then add the operations such as the non-woven fabricbase cloth of aramid fiber, acupuncture, sizing through shredding, combing, one-tenth net, centre, prepare antistatic filtering material.After testing, the resistance on this antistatic filtering material top layer is 1.2 × 10 8Ω.

Claims (10)

1. high temperature antistatic filtering material in a kind, comprise non-woven fabricbase cloth and top layer, it is characterized in that, described non-weaving cloth top layer forms electrostatic-proof function layer with the high temperature resistant chemical fiber filament blending through cutting off, described high temperature resistant chemical fiber filament surface plating metal level.
2. high temperature antistatic filtering material in one as claimed in claim 1, is characterized in that, described metal level be nickel, silver, titanium, chromium one or more, described metal level thickness in monolayer is 0.05 ~ 1 μm.
3. high temperature antistatic filtering material in one as claimed in claim 1, it is characterized in that, described high temperature resistant chemical fiber filament shearing length is 38 ~ 65mm.
4. high temperature antistatic filtering material in one as claimed in claim 1, is characterized in that, proportion by weight=(10-30) of described high temperature resistant chemical fiber filament and non-weaving cloth top layer raw material: (90-70).
5. high temperature antistatic filtering material in the one as described in claim 1 or 3, it is characterized in that, described high temperature resistant chemical fiber filament be aramid fiber, polytetrafluoroethylene fibre, polyimide fiber, polyphenylene sulfide fibre, glass fibre, basalt fibre one or more.
6. high temperature antistatic filtering material in one as claimed in claim 1, it is characterized in that, described non-woven fabricbase cloth and top layer raw material be aramid fiber, polytetrafluoroethylene fibre, polyimide fiber, polyphenylene sulfide fibre, glass fibre, basalt fibre one or more.
7. prepare as arbitrary in claim 1-6 as described in the method for high temperature antistatic filtering material, it is characterized in that, carry out as follows:
(1) high temperature resistant chemical fiber filament is dried 24 ~ 48h under 80 ~ 120 DEG C of conditions, to reduce its water content;
(2) by described for step (1) high temperature resistant chemical fiber filament physical oil-removing 30 ~ 60min under the ultrasound field effect of 20 ~ 90kHz, to remove the impurity such as the oil stain on its surface;
(3) by step (2) described high temperature resistant chemical fiber filament pre-treatment 20 ~ 60min, to improve the adhesion of itself and plating metal;
(4) by described for step (3) high temperature resistant chemical fiber filament plating layer of metal;
(5) the high temperature resistant chemical fiber filament of step (4) described plating metal level is cut off;
(6) by the high temperature resistant chemical fiber filament of step (5) through cutting off and the raw material blending of non-weaving cloth top layer, non-woven fabricbase cloth, acupuncture is added through shredding, combing, one-tenth net, centre, antistatic filtering material of shaping to obtain.
8. the preparation method of a kind of middle high temperature antistatic filtering material as claimed in claim 7, it is characterized in that, step (3) described pre-treatment is plasma treatment, ion gun process or sided corona treatment.
9. the preparation method of a kind of middle high temperature antistatic filtering material as claimed in claim 7, it is characterized in that, step (4) described plating is the one of chemical plating, vacuum evaporation, physical vapor deposition.
10. the preparation method of a kind of middle high temperature antistatic filtering material as claimed in claim 7, it is characterized in that, described antistatic filtering material skin resistance is 1 × 10 6~ 10 10Ω.
CN201410468408.1A 2014-09-15 2014-09-15 Antistatic filtering material used at middle and high temperatures and preparation method thereof Pending CN104309210A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104645717A (en) * 2015-02-05 2015-05-27 福建鑫华股份有限公司 Novel antistatic filter material and preparation method thereof
CN109758830A (en) * 2019-03-06 2019-05-17 江苏康隆迪超净科技有限公司 A kind of anti-static inflaming-retarding PTFE acupuncture filter material and preparation method thereof

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CN101332383A (en) * 2007-06-26 2008-12-31 上海火炬产业用纺织品有限公司 Weaving dust removing filter cloth and production method thereof
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CN101580998A (en) * 2009-06-18 2009-11-18 浙江理工大学 Antistatic, conductive and electromagnetic shielding textile and preparation method thereof
CN201399290Y (en) * 2009-03-19 2010-02-10 上海博格工业用布有限公司 Polyphenylene sulfide (PPS) fiber antistatic high-temperature resisting woven filter felt

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CN101332383A (en) * 2007-06-26 2008-12-31 上海火炬产业用纺织品有限公司 Weaving dust removing filter cloth and production method thereof
CN201171943Y (en) * 2007-09-25 2008-12-31 上海华成针刺材料有限公司 Poly-ester fiber ultra-dense surface-layer electrostatic prevention filter felt
CN201279414Y (en) * 2008-10-07 2009-07-29 辽宁天泽产业集团纺织有限公司 Filter cloth and filter unit with the same
CN201399290Y (en) * 2009-03-19 2010-02-10 上海博格工业用布有限公司 Polyphenylene sulfide (PPS) fiber antistatic high-temperature resisting woven filter felt
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104645717A (en) * 2015-02-05 2015-05-27 福建鑫华股份有限公司 Novel antistatic filter material and preparation method thereof
CN104645717B (en) * 2015-02-05 2016-08-31 福建鑫华股份有限公司 A kind of novel antistatic filtering material and preparation method thereof
CN109758830A (en) * 2019-03-06 2019-05-17 江苏康隆迪超净科技有限公司 A kind of anti-static inflaming-retarding PTFE acupuncture filter material and preparation method thereof

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Application publication date: 20150128