CN104309052A - Manufacturing technology of threading box - Google Patents

Manufacturing technology of threading box Download PDF

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Publication number
CN104309052A
CN104309052A CN201410303222.0A CN201410303222A CN104309052A CN 104309052 A CN104309052 A CN 104309052A CN 201410303222 A CN201410303222 A CN 201410303222A CN 104309052 A CN104309052 A CN 104309052A
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CN
China
Prior art keywords
temperature
injection
thickness
pull box
polypropylene
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410303222.0A
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Chinese (zh)
Inventor
张贤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU HAIWEI GROUP CO Ltd
Original Assignee
JIANGSU HAIWEI GROUP CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU HAIWEI GROUP CO Ltd filed Critical JIANGSU HAIWEI GROUP CO Ltd
Priority to CN201410303222.0A priority Critical patent/CN104309052A/en
Publication of CN104309052A publication Critical patent/CN104309052A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2701Details not specific to hot or cold runner channels
    • B29C45/2708Gates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/34Moulds having venting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/77Measuring, controlling or regulating of velocity or pressure of moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/78Measuring, controlling or regulating of temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/02Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76498Pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76531Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76595Velocity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76655Location of control
    • B29C2945/76658Injection unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76655Location of control
    • B29C2945/76732Mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/10Polymers of propylene
    • B29K2023/12PP, i.e. polypropylene

Abstract

The invention discloses a manufacturing technology of a threading box. The manufacturing technology comprises the following steps of dry treatment, melting temperature, mold temperature, injection pressure, injection speed, melt backpressure and aftertreatment of a product. An edge-shaped gate length is 0.5-0.7 mm; a depth is half of wall thickness; and a width is twice of the wall thickness. The mold has good exhaust property; and an exhaust vent has a depth of 0.025 mm-0.038 mm and thickness of 1.0 mm-1.5 mm. The threading box is made of polypropylene. The manufacturing technology provided by the invention is precise, is relatively little in time consumption, and saves labor source and time. The threading box is made of polypropylene. Polypropylene has good heat resistance and excellent high-frequency insulating properties, and polypropylene does not absorb water, so that the insulating properties are not influenced by humidity.

Description

A kind of manufacture craft of PULL BOX
  
Technical field
The present invention relates to a kind of manufacture craft of PULL BOX, belong to mould of plastics field.
Background technology
Plastics industry is produced two Iarge-scale system by plastic raw materials and plastic products and is formed, the two complements each other, indispensable, and plastic products production is the only resource realizing plastic raw materials self-value, the object that plastic products are produced is exactly the performance according to various plastics, utilize various process, become the article or shaping material that there is definite shape and have use value, plastic products are produced and are formed primarily of the link such as shaping, machining, incrustation, assembling, its important ring is exactly plastic shaping
The modern designs of mould of plastics has extremely close associating with manufacture with modern plastics industrial expansion, and countries in the world are all very paid close attention to the modern designs of Mold for Plastics and Zao Ji Intraoperative processed.In recent years, abroad the Re runner Xi Tong ﹑ temperature Kong Xi Tong ﹑ application Digit Control Machine Tool of Mold for Plastics is processed and reduced the aspects such as heat treatment deformation and all done many explorations, and achieve certain achievement, external many enterprises are in the design and manufaction of mold, have employed CAD/CAM system, this, to raising plastic member product quality, shortens the mold manufacturing cycle, reduces plastic production cost aspect and obtains good economic benefit.
The conventional method of die design, rely on the Jing Yan ﹑ skill of designer and existing design data, from to the technology Calculation of the plastic designing and mapping to mold, entirely work by hand, just more professional is needed to pay a large amount of numerous and diverse work, so the quality of plastic and quantity all far can not meet the needs of production development to the manufacture of mold.Along with the extensive use of calculator Ji Intraoperative, die design and manufacture have employed CAD/CAM system, thus substantially increase the efficiency of mould design and manufacture.
Summary of the invention
Goal of the invention: in order to overcome problems of the prior art, the invention provides a kind of manufacture craft of PULL BOX.
Technical scheme: for achieving the above object, the invention provides a kind of manufacture craft of PULL BOX, comprises the steps:
A, dry process: if stored suitably, do not need dry process;
The fusing point of b, fusion temperature: PP is 160 ~ 175 DEG C, and decomposition temperature is 350 DEG C, and injection adds temperature setting in man-hour can not more than 275 DEG C, and melt zone temperature is preferably at 240 DEG C;
C, mold temperature: mold temperature 50 ~ 90 DEG C, for the use Gao Mowen that dimensional requirement is higher, mandrel temperatures is lower than die cavity temperature more than 5 DEG C;
D, injection pressure: adopt and be about 80% of injection pressure compared with high injection pressure 1500 ~ 1800bar and dwell pressure, turn pressurize 95% of total travel time, with the longer dwell time;
E, injection speed: for reducing internal stress and distortion, should high speed injection be selected, runner and cast gate: flow diameter 4 ~ 7mm, aciculiform cast gate length 1 ~ 1.5mm, diameter can be as small as 0.7mm, 50 ~ 60% of the thickness of strong muscle, the product that homopolymerization PP manufactures, thickness more than 3mm, otherwise can not have bubble;
F, smelting glue back pressure: available 5bar smelting glue back pressure, the back pressure of toner material can suitably be heightened;
The post processing of g, goods: the contraction distortion produced for preventing post crystallization, goods generally need through hot-water soak process.
Described limit shape cast gate length is 0.5 ~ 0.7mm, and the degree of depth is the half of wall thickness, and width is the twice of wall thickness, and mould must have good venting quality, exhaust hole depth 0.025mm ~ 0.038mm, thick 1.0mm ~ 1.5mm.
Manufacture craft of the present invention is accurate, and the used time is less, saves human resources and time.
The manufactured materials of described PULL BOX adopts polypropylene polypropylene to have good heat resistance, high-frequency insulation function admirable, and because it absorbs water hardly, therefore insulating properties are not by the impact of humidity.
Beneficial effect: the present invention compared with prior art tool has the following advantages:
1, polypropylene has good heat resistance, high-frequency insulation function admirable, and because it absorbs water hardly, therefore insulating properties are not by the impact of humidity;
2, manufacture craft of the present invention is accurate, and the used time is less, saves human resources and time.
accompanying drawing explanation
Fig. 1: be the process chart of the manufacture craft of the PULL BOX of the present embodiment.
detailed description of the invention
The present invention to be further elaborated by specific embodiment below in conjunction with accompanying drawing, be noted that for those skilled in the art, under the premise without departing from the principles of the invention, the application's claims limited range is all fallen within to the amendment of the various equivalent form of value of the present invention.
Embodiment 1:
A manufacture craft for PULL BOX, comprises the steps: as shown in Figure 1
A, dry process: if stored suitably, do not need dry process;
The fusing point of b, fusion temperature: PP is 160 DEG C, and decomposition temperature is 350 DEG C, and injection adds temperature setting in man-hour can not more than 275 DEG C, and melt zone temperature is preferably at 240 DEG C;
C, mold temperature: mold temperature 50 DEG C, for the use Gao Mowen that dimensional requirement is higher, mandrel temperatures is lower than die cavity temperature more than 5 DEG C;
D, injection pressure: adopt and be about 80% of injection pressure compared with high injection pressure 15000bar and dwell pressure, turn pressurize 95% of total travel time, with the longer dwell time;
E, injection speed: for reducing internal stress and distortion, should high speed injection be selected, runner and cast gate: flow diameter 4 ~ 7mm, aciculiform cast gate length 1mm, diameter can be as small as 0.7mm, 50% of the thickness of strong muscle, the product that homopolymerization PP manufactures, thickness more than 3mm, otherwise can not have bubble;
F, smelting glue back pressure: available 5bar smelting glue back pressure, the back pressure of toner material can suitably be heightened;
The post processing of g, goods: the contraction distortion produced for preventing post crystallization, goods generally need through hot-water soak process.
Described limit shape cast gate length is 0.5mm, and the degree of depth is the half of wall thickness, and width is the twice of wall thickness, and mould must have good venting quality, and exhaust hole depth 0.025mm, thickness is 1.0mm.
Manufacture craft of the present invention is accurate, and the used time is less, saves human resources and time.
The manufactured materials of described PULL BOX adopts polypropylene polypropylene to have good heat resistance, high-frequency insulation function admirable, and because it absorbs water hardly, therefore insulating properties are not by the impact of humidity.
Embodiment 2
A manufacture craft for PULL BOX, comprises the steps: as shown in Figure 1
A, dry process: if stored suitably, do not need dry process;
The fusing point of b, fusion temperature: PP is 170 DEG C, and decomposition temperature is 350 DEG C, and injection adds temperature setting in man-hour can not more than 275 DEG C, and melt zone temperature is preferably at 240 DEG C;
C, mold temperature: mold temperature 70 DEG C, for the use Gao Mowen that dimensional requirement is higher, mandrel temperatures is lower than die cavity temperature more than 5 DEG C;
D, injection pressure: adopt and be about 80% of injection pressure compared with high injection pressure 1650bar and dwell pressure, turn pressurize 95% of total travel time, with the longer dwell time;
E, injection speed: for reducing internal stress and distortion, should high speed injection be selected, runner and cast gate: flow diameter 4 ~ 7mm, aciculiform cast gate length 1.2mm, diameter can be as small as 0.7mm, 55% of the thickness of strong muscle, the product that homopolymerization PP manufactures, thickness more than 3mm, otherwise can not have bubble;
F, smelting glue back pressure: available 5bar smelting glue back pressure, the back pressure of toner material can suitably be heightened;
The post processing of g, goods: the contraction distortion produced for preventing post crystallization, goods generally need through hot-water soak process.
Described limit shape cast gate length is 0.6mm, and the degree of depth is the half of wall thickness, and width is the twice of wall thickness, and mould must have good venting quality, exhaust hole depth 0.031mm, thick 13mm.
Manufacture craft of the present invention is accurate, and the used time is less, saves human resources and time.
The manufactured materials of described PULL BOX adopts polypropylene polypropylene to have good heat resistance, high-frequency insulation function admirable, and because it absorbs water hardly, therefore insulating properties are not by the impact of humidity.
Embodiment 3:
A manufacture craft for PULL BOX, comprises the steps: as shown in Figure 1
A, dry process: if stored suitably, do not need dry process;
The fusing point of b, fusion temperature: PP is 175 DEG C, and decomposition temperature is 350 DEG C, and injection adds temperature setting in man-hour can not more than 275 DEG C, and melt zone temperature is preferably at 240 DEG C;
C, mold temperature: mold temperature 90 DEG C, for the use Gao Mowen that dimensional requirement is higher, mandrel temperatures is lower than die cavity temperature more than 5 DEG C;
D, injection pressure: adopt and be about 80% of injection pressure compared with high injection pressure 1800bar and dwell pressure, turn pressurize 95% of total travel time, with the longer dwell time;
E, injection speed: for reducing internal stress and distortion, should high speed injection be selected, runner and cast gate: flow diameter 7mm, aciculiform cast gate length 1.5mm, diameter can be as small as 0.7mm, 60% of the thickness of strong muscle, the product that homopolymerization PP manufactures, thickness more than 3mm, otherwise can not have bubble;
F, smelting glue back pressure: available 5bar smelting glue back pressure, the back pressure of toner material can suitably be heightened;
The post processing of g, goods: the contraction distortion produced for preventing post crystallization, goods generally need through hot-water soak process.
Described limit shape cast gate length is 0.7mm, and the degree of depth is the half of wall thickness, and width is the twice of wall thickness, and mould must have good venting quality, and exhaust hole depth 0.038mm, thickness is 1.5mm.
Manufacture craft of the present invention is accurate, and the used time is less, saves human resources and time.
The manufactured materials of described PULL BOX adopts polypropylene polypropylene to have good heat resistance, high-frequency insulation function admirable, and because it absorbs water hardly, therefore insulating properties are not by the impact of humidity.
Embodiment 3:
A manufacture craft for PULL BOX, comprises the steps:
A, dry process: if stored suitably, do not need dry process;
The fusing point of b, fusion temperature: PP is 174 DEG C, and decomposition temperature is 398 DEG C, and injection adds temperature setting in man-hour can not more than 274 DEG C, and melt zone temperature is preferably at 239 DEG C;
C, mold temperature: mold temperature 90 DEG C, for the use Gao Mowen that dimensional requirement is higher, mandrel temperatures is lower than die cavity temperature more than 5 DEG C;
D, injection pressure: adopt and be about 80% of injection pressure compared with high injection pressure 1700bar and dwell pressure, turn pressurize 95% of total travel time, with the longer dwell time;
E, injection speed: for reducing internal stress and distortion, should high speed injection be selected, runner and cast gate: flow diameter 6mm, aciculiform cast gate length 1.5mm, diameter can be as small as 0.7mm, 60% of the thickness of strong muscle, the product that homopolymerization PP manufactures, thickness more than 3mm, otherwise can not have bubble;
F, smelting glue back pressure: available 5bar smelting glue back pressure, the back pressure of toner material can suitably be heightened;
The post processing of g, goods: the contraction distortion produced for preventing post crystallization, goods generally need through hot-water soak process.
Described limit shape cast gate length is 0.7mm, and the degree of depth is the half of wall thickness, and width is the twice of wall thickness, and mould must have good venting quality, and exhaust hole depth 0.038mm, thickness is 1.5mm.
Manufacture craft of the present invention is accurate, and the used time is less, saves human resources and time.
The manufactured materials of described PULL BOX adopts polypropylene polypropylene to have good heat resistance, high-frequency insulation function admirable, and because it absorbs water hardly, therefore insulating properties are not by the impact of humidity.
  

Claims (3)

1. a manufacture craft for PULL BOX, is characterized in that: comprise the steps:
A, dry process: baking temperature 120 ~ 150 DEG C;
The fusing point of b, fusion temperature: PP is 160 ~ 175 DEG C, and decomposition temperature is 350 DEG C, and injection adds temperature setting in man-hour can not more than 275 DEG C, and melt zone temperature is preferably at 240 DEG C;
C, mold temperature: mold temperature 50 ~ 90 DEG C, for the use Gao Mowen that dimensional requirement is higher, mandrel temperatures is lower than die cavity temperature more than 5 DEG C;
D, injection pressure: adopt and be about 80% of injection pressure compared with high injection pressure 1500 ~ 1800bar and dwell pressure, probably turn pressurize 95% of total travel time, with the longer dwell time;
E, injection speed: for reducing internal stress and distortion, should high speed injection be selected, runner and cast gate: flow diameter 4 ~ 7mm, aciculiform cast gate length 1 ~ 1.5mm, diameter can be as small as 0.7mm, 50 ~ 60% of the thickness of strong muscle, the product that homopolymerization PP manufactures, thickness more than 3mm, otherwise can not have bubble;
F, smelting glue back pressure: available 5bar smelting glue back pressure, the back pressure of toner material can suitably be heightened;
The post processing of g, goods: the contraction distortion produced for preventing post crystallization, goods generally need through hot-water soak process.
2. a kind of manufacture craft of PULL BOX according to claims 1, it is characterized in that: described limit shape cast gate length is 0.5 ~ 0.7mm, the degree of depth is the half of wall thickness, width is the twice of wall thickness, mould must have good venting quality, exhaust hole depth 0.025mm ~ 0.038mm, thick 1.0mm ~ 1.5mm.
3. a kind of manufacture craft of PULL BOX according to claims 1, is characterized in that: the manufactured materials of described PULL BOX adopts polypropylene.
CN201410303222.0A 2014-06-30 2014-06-30 Manufacturing technology of threading box Pending CN104309052A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410303222.0A CN104309052A (en) 2014-06-30 2014-06-30 Manufacturing technology of threading box

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410303222.0A CN104309052A (en) 2014-06-30 2014-06-30 Manufacturing technology of threading box

Publications (1)

Publication Number Publication Date
CN104309052A true CN104309052A (en) 2015-01-28

Family

ID=52364430

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410303222.0A Pending CN104309052A (en) 2014-06-30 2014-06-30 Manufacturing technology of threading box

Country Status (1)

Country Link
CN (1) CN104309052A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109280266A (en) * 2018-09-05 2019-01-29 镇江朝阳机电科技有限公司 A kind of compound flame retardant plastics wire casing and manufacturing process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109280266A (en) * 2018-09-05 2019-01-29 镇江朝阳机电科技有限公司 A kind of compound flame retardant plastics wire casing and manufacturing process

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Application publication date: 20150128

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