A kind of 3D prints injection mold
Technical field
The utility model belongs to injection mold technical field, particularly relates to a kind of 3D and prints injection mold.
Background technology
In modern production, the requirement reduced costs is grown to even greater heights, how to control cost, guarantee the profit and become the problem that each enterprise must think deeply.In multiple industries such as daily use chemicals packaging, packaging for foodstuff, medical treatment, because industrial nature determines product, all the amount of being is greatly and relatively single, so be also carry out on a large scale using multi-cavity high speed mould to produce in production, and traditional multi-cavity high speed mould is that machined is produced, die manufacturing cycle is long, and part difficulty of processing is large; And limit by existing machining technique, mold cools down water channel can only be straight line, refer to Fig. 1 a and Fig. 1 b, cause mold cavity inhomogeneous cooling even, cool time is long, thus molding cycle is long, substantially increases production cost.Similarly, the formpiston of mould also also exists above-mentioned problem.
Metal 3D printing technique; main with metal dust, particle or metal wire material for raw material; by the pre-layered shaping of cad model; adopt high-power laser beam fusing accumulated growth (increasing material manufacture); directly complete from cad model one step " near-net forming " of high-performance component; in print procedure, the selective laser melting lamination moulding of metal dust and high-speed cutting processing being combined together, is lamination moulding and the Composite removing processing.
Compared with traditional metal parts process technology, new complex technique has incomparable advantage:
(1) complex parts manufacturing process flow comparatively traditional handicraft greatly shorten;
(2) shaping without mould fast free, the manufacturing cycle is short, and part production cost is low;
(3) part near-net-shape, it is little that machine adds surplus, and stock utilization is high;
After using Compound Machining, its processing parts dimensional accuracy reaches ± below 0.01mm, and case hardness also reaches more than Hrc52, is enough to the functional requirement meeting precision die part.Revolutionize conventional metals part, particularly the cooked mode of the metal parts such as the processing of high-performance difficulty, configuration complexity, has broad application prospects in the research and production of all trades and professions.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of 3D to print injection mold, and the inhomogeneous cooling being intended to solve existing for the formpiston of injection mold of the prior art is even, the problem that cool time is long.
The utility model realizes like this, a kind of 3D prints injection mold, comprise formpiston and die cavity, described formpiston is provided with for the shaping forming part of product Internal periphery, for pass into melted material runner and to the first cooling duct of described forming part heat radiation; Described die cavity offer for the shaping groove of product outline and for the second cooling duct of described groove heat radiation, the outer peripheral edge shape of described forming part and the inner wall shape of product match, the shape of described groove and the outer peripheral edge mating shapes of product; The mating shapes of the shape outside described first cooling duct and described forming part outer peripheral edge.
Further, the shape of the inner side of described first cooling duct also with the mating shapes of described forming part outer peripheral edge.
Further, described first cooling duct comprising access road for passing into liquid, being surrounded on the circular passage inside described forming part and the exit passageway for discharging liquid, and described access road, circular passage and exit passageway are connected successively; The position of described circular passage is corresponding with the position of described forming part.
Further, the cross section of described circular passage is oval annulus, and the cross section of described forming part outer peripheral edge is oval.
Further, described access road and exit passageway lay respectively at the dual-side of described runner.
Further, the length direction of described access road and exit passageway is parallel with the length direction of described runner.
Further, the shape of described second cooling duct and the mating shapes of described bottom portion of groove and/or the mating shapes with described groove periphery.
Further, described 3D prints injection mold and also comprises formpiston mold insert, described formpiston mold insert is embedded at the top of described formpiston, and its inside offers the runner for the melted material that circulates, and the entrance of the runner of described formpiston mold insert is connected with the outlet of described formpiston runner.
The utility model compared with prior art, beneficial effect is: the formpiston of injection mold of the present utility model is shaping by 3D printing technique, therefore, shape outside the first cooling duct that its inside is offered can accomplish the mating shapes with forming part outer peripheral edge, so the first cooling duct more can be adjacent to forming part, thus the formpiston of injection mold is without the existence of cooling focus, heat radiation evenly, product cooling effectiveness is high, distortion is few, and molding cycle is short, and output increases.
Accompanying drawing explanation
Fig. 1 a is longitudinal cross-sectional schematic of the die cavity of a kind of injection mold of the prior art.
Fig. 1 b is the die cavity of another kind of injection mold of the prior art and the position relationship schematic diagram of its cooling duct.
Fig. 2 is decomposition texture schematic diagram that is that a kind of 3D that the utility model embodiment one provides prints the formpiston of injection mold and product.
Fig. 3 is that the 3D shown in Fig. 2 prints the formpiston of injection mold and longitudinal cross-sectional schematic of product.
Fig. 4 is the perspective view that the 3D shown in Fig. 2 prints the formpiston of injection mold.
Fig. 5 is the schematic top plan view of the formpiston shown in Fig. 4
Fig. 6 a is the cross-sectional schematic of Fig. 5 along A-A direction.
Fig. 6 b is the cross-sectional schematic of Fig. 5 along B-B direction.
Fig. 7 is the perspective view of the cooling water channel of the formpiston shown in Fig. 4.
Fig. 8 a is longitudinal cross-sectional schematic of a kind of die cavity that the utility model embodiment one provides.
Fig. 8 b is the position relationship schematic diagram of the another kind of die cavity that provides of the utility model embodiment one and its cooling duct.
Detailed description of the invention
In order to make technical problem to be solved in the utility model, technical scheme and beneficial effect clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
As shown in Fig. 2 to Fig. 8 b, for the utility model embodiment one, a kind of 3D prints injection mold, comprise formpiston 1 and die cavity 2, formpiston 1 is provided with for the shaping forming part 11 of product 200 Internal periphery, for first cooling duct 12 of dispelling the heat to forming part 11 and the runner 13 passing into melted material.Die cavity 2 offer for the shaping groove 21 of product 200 outline and the second cooling duct for dispelling the heat to groove 21.
The outer peripheral edge shape of forming part 11 and the inner wall shape of product 200 match, the shape of groove 21 and the outer peripheral edge mating shapes of product 200.The mating shapes of the shape outside the first cooling duct 12 and forming part 11 outer peripheral edge.In the present embodiment, the shape inside the first cooling duct 12 also with the mating shapes of forming part 11 outer peripheral edge.
The above-mentioned liquid mentioned preferentially selects water, can certainly adopt other liquid refrigerants.First cooling duct 12 is positioned at the inner side of forming part 11.The formpiston 1 of the present embodiment is shaping by 3D printing technique, therefore, the shape in the outside (namely near a side of forming part 11 outer peripheral edge 111) of the first cooling duct 12 that its inside is offered can accomplish the mating shapes with forming part 11 outer peripheral edge 111, so the first cooling duct 12 can more be adjacent to forming part 11, thus injection mold is without the existence of cooling focus, heat radiation evenly, product cooling effectiveness is high, distortion is few, molding cycle is short, and output increases.
Particularly, above-mentioned first cooling duct 12 comprising access road 121 for passing into liquid, being surrounded on the circular passage 122 inside forming part and the exit passageway 123 for discharging liquid.Access road 121, circular passage 122 and exit passageway 123 connect secondary being connected; The position of circular passage 122 is corresponding with the position of forming part 11.Access road 121 and exit passageway 123 lay respectively at the dual-side of runner 13, and the length direction of access road 121 and exit passageway 123 is parallel with the length direction of runner 13.
In the present embodiment, the cross section of circular passage 122 is oval annulus, and the cross section of forming part 11 outer peripheral edge 111 is oval.Above-mentioned first cooling duct 12 more can be adjacent to forming part, thus the formpiston 1 of injection mold is without the existence of cooling focus, heat radiation evenly, product cooling effectiveness is high, distortion is few, and molding cycle is short, and output increases.
The 3D of the present embodiment prints injection mold and also comprises formpiston mold insert 3.Formpiston mold insert 3 is embedded at the top of formpiston 1, and its inside offers the runner 31 for the melted material that circulates, and the entrance of the runner 31 of formpiston mold insert 3 is connected with the outlet of formpiston 1 runner 13, and the outlet of the runner 31 of formpiston mold insert 3 is offered tapered.The Main Function of formpiston mold insert 3 runner 4 of whole injection mold is divided into two parts, so that the processing of runner 4.Formpiston mold insert 3 can be taken out processing separately when processing the runner 31 of formpiston mold insert 3, to be processed complete after assemble again, formpiston mold insert 3 and formpiston 1 need after assemble to freeze to fix at head to polish with grinding machine again.Runner 31 and the runner 13 in formpiston 1 of formpiston mold insert 3 be combined to form the ingate form in injection mold flow passage system its act on be enter in die cavity 2 for allowing the material of melting (plastic cement) fill, the product 200 of final our needs of formation.
The size of the entrance 1211 of access road 121 and the outlet 1231 of exit passageway 123 as far as possible will with template water-supply line shape with in the same size when designing, and general employing straight line circular course diameter is within the scope of 6mm ~ 12mm.Be the consistent loss to reduce fluid pressure in order to ensure liquid by its flow, flow velocity during the first cooling duct 12, the outlet of access road 121 is identical with the size of the entrance of circular passage 122 and the outlet of circular passage 122 and the cross section of exit passageway 123 entrance.In order to ensure that access road 121 and exit passageway 123 are connected with the large area water channel of two sides respectively, when designing, access road 121 and exit passageway 123 adopt special-shaped gradual change water channel design.
The circulation style of liquid is: liquid first enters the access road 121 of formpiston 1 from template Outer Tube, then, liquid upwards directly leads on the circular passage 122 at top along access road 121, liquid is divided into two groups and together flows to opposite side from the side of circular passage 122 along both direction after flowing to circular passage 122, in the process, the heat in forming part 11 is constantly taken away by liquid.Pass through exit passageway 123 after the opposite side of liquid in circular passage 122 converges to dirty, the pipeline flowed out in template by the outlet of exit passageway 123 is flowed in another injection mold again and circulates.Wall thickness between circular passage 122 and forming part 11 outer peripheral edge 111 is in the scope of 2mm ~ 6mm, and this heat that can farthest be produced in forming process by product was taken away with the shortest time with at utmost changing.
On the other hand, the shape of the second cooling duct of the die cavity 2 in the present embodiment and the mating shapes of groove 21.The second cooling duct in die cavity 2 can be arranged on the bottom of groove 21, also groove 21 can be provided with around, certainly also can around groove 21 and bottom the second cooling duct is set simultaneously, refer to Fig. 8 a, the second cooling duct 22a that shape and groove 21 bottom shape match is offered below groove 21, refer to Fig. 8 b, around groove 21, offer the second cooling duct 22b that shape and groove 21 peripheral shape match.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.