CN104307470B - Preparation method of cellulose fibre based active carbon fiber of a kind of high adsorption capacity and products thereof and application - Google Patents

Preparation method of cellulose fibre based active carbon fiber of a kind of high adsorption capacity and products thereof and application Download PDF

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CN104307470B
CN104307470B CN201410520311.0A CN201410520311A CN104307470B CN 104307470 B CN104307470 B CN 104307470B CN 201410520311 A CN201410520311 A CN 201410520311A CN 104307470 B CN104307470 B CN 104307470B
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cellulose
cellulose fibre
active carbon
carbon fiber
based active
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CN104307470A (en
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李文江
崔颖
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Guangxi Leye Huaxing Ultrafine Mineral Powder Co ltd
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Tianjin University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/281Treatment of water, waste water, or sewage by sorption using inorganic sorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2220/00Aspects relating to sorbent materials
    • B01J2220/40Aspects relating to the composition of sorbent or filter aid materials
    • B01J2220/48Sorbents characterised by the starting material used for their preparation
    • B01J2220/4812Sorbents characterised by the starting material used for their preparation the starting material being of organic character
    • B01J2220/4825Polysaccharides or cellulose materials, e.g. starch, chitin, sawdust, wood, straw, cotton

Abstract

The preparation method of the cellulose fibre based active carbon fiber of a kind of high adsorption capacity of disclosure, first with agriculture and forestry by-product for raw material, obtains cellulose after extracted;Being mixed with N-methylmorpholine-N-oxide by the cellulose obtained, heated under vacuum is completely dissolved to cellulose, obtains cellulose solution, obtains cellulose fibre through electrostatic spinning;Described cellulose fibre, after carbonization processes, mixes for 1:1~5 in mass ratio with activator, obtains described NACF then through activation processing and post processing after grinding.The cellulose fibre that the present invention is prepared with special electrostatic spinning process is for presoma, and after carbonization, then with activator through physical blending, activation, the cellulose fibre based active carbon fiber prepared is applied in purifying water process, has splendid adsorption effect.

Description

Preparation method of cellulose fibre based active carbon fiber of a kind of high adsorption capacity and products thereof and application
Technical field
The present invention relates to the technical field of Carbon fibe, preparation method of cellulose fibre based active carbon fiber being specifically related to a kind of high adsorption capacity and products thereof and application.
Background technology
NACF (ACF), also known as fibrous activated carbon, there is abundant micropore (bore dia is less than 2nm), pore-size distribution is narrower, major part micropore is directly opened on surface, and absorption path is short, and the rate of adsorption is fast, even if still there is good absorption property at low concentration, it is widely used in industries such as Water warfare, air cleaning, food decolouring, solvent recovery, medical separation.
At present, the preparation of NACF includes three phases:
One is pretreatment, pretreatment stage be in order to make some precursor fibre when high temperature carbonization processes will not fusion and decomposition, and entered pretreatment and can significantly improve performance and the productivity of NACF;
Two is carbonization, and carbonization refers to that precursor fibre heats up heating in an inert atmosphere, removes the volatilizable non-charcoal component that precursor fibre produces in high-temperature process, and the charcoal of residual is reset, and makes Carbon fibe be partially formed graphite microcrystalline structure;
Three is activation, and activation process is to utilize activator to carry out activation processing, improves pore structure and the surface chemical structure of NACF.In commercial production frequently with gas activation easily operate, cost is low, but the specific surface area of fibre active carbon prepared is relatively small, and adopt chemical activation method to prepare specific surface area is higher, pore-size distribution is narrower NACF.
Mainly there are viscose glue base, polypropylene fine (PAN) base, asphaltic base, phenolic aldehyde base, polyvinyl alcohol (PVA) base etc. as the organic fiber of NACF presoma, above-mentioned several all realized industrialized production.In recent years, organic-biological material is utilized to cause the broad interest of people as the method for precursor power activated carbon, on the one hand, this technique is simple, environmental effect is little, and raw material is renewable;On the other hand, the wide material sources of organic-biological matter, with low cost, especially using the agriculture and forestry by-product of waste resource as raw material, it is possible to achieve the high value added utilization of this resource.
As Wang Yuanqing (kapok based active carbon fiber is studied, Donghua University, master thesis, 2007.11) is prepared for kapok based active carbon fiber, and have studied the preparation technology of kapok based active carbon fiber, use H respectively3PO4、ZnCl2、K2CO3、(NH4)2HPO4These four activator activation bombax cotton, is investigated the performance impact to the kapok based active carbon fiber of preparation of the activation processing under different activation temperatures simultaneously.The absorption being applied in water by the different activities Carbon fibe of preparation phenol and methylene blue, maximum methylene blue adsorption number amount is 156.7mg/g.
With natural plant fibre for raw material, fiber surface smoother, natural aperture is less, therefore at raw material or charcoal material in the mixed process with chemical activating agent, often results in contact surface and be only limitted to fiber surface, the pore-creating effect of fibrous inside cannot be realized, additionally, the mixed process of raw material or charcoal material and chemical activating agent often adopts infusion method, therefore also need before activation to be dried completely, this makes preparation process loaded down with trivial details, and cost improves.
Summary of the invention
The preparation method that the invention provides the cellulose fibre based active carbon fiber of a kind of high adsorption capacity, the cellulose fibre prepared with special dry-wet spinning technique is for presoma, after carbonization, physical blending, activation is carried out again with activator, the cellulose fibre based active carbon fiber prepared is applied in purifying water process, has splendid treatment effect.
A kind of preparation method of the cellulose fibre based active carbon fiber of high adsorption capacity, step is as follows:
(1) with agriculture and forestry by-product for raw material, after absent-mindedness extracted, chemical, cellulose is obtained;
(2) being mixed with N-methylmorpholine-N-oxide (NMMO) by the cellulose that step (1) obtains, heated under vacuum is completely dissolved to cellulose, obtains cellulose solution, obtains cellulose fibre through dry-wet spinning;
The technique of described electrostatic spinning is: cellulose solution injects dry-wet spinning equipment, and pressure set is-0.1Pa, and after being incubated 4~6h at temperature 90~98 DEG C, spray webbing obtains as-spun fibre cellulose fiber, obtains cellulose fibre then through post processing.
Particularly as follows:
Cellulose solution is injected in the static still of wet-dry change spray webbing machine, pressure set is-0.1Pa, it is incubated 4~6 hours at temperature 90~98 DEG C, as-spun fibre cellulose fiber is obtained through twin screw-dosing pump-spinning pack spray webbing, then with deionization coagulating bath solidification, rinsing to go out residual NMMO with water afterwards, dehydration had both obtained cellulose fibre after drying;
(3) cellulose fibre that step (2) obtains is after carbonization processes, and mixes for 1:1~5 in mass ratio with activator, obtains described NACF then through activation processing and post processing after grinding;
Described activator is potassium carbonate, potassium hydroxide, sodium hydroxide or sodium carbonate.
Described agriculture and forestry by-product refers to the herbaceous plant stem stalk of rich cellulose discarded in agricultural or forestry.As preferably, described agriculture and forestry by-product is phragmites communis, Caulis et Folium Oryzae stalk, Wheat Straw or corn stalk.These a few class agriculture and forestry by-products contain abundant cellulose.It is preferred that, described agriculture and forestry by-product is phragmites communis, has absorption property more preferably with the NACF that phragmites communis obtains for raw material preparation method in the present invention.
In described agriculture and forestry by-product, cellulosic extraction can take the technological means that this area is conventional, such as alkalinity extraction, particularly as follows: first agriculture and forestry by-product is cleaned, shredded after drying, under room temperature, particle impregnates in alkali liquor 4~24h;Being placed in alkali liquor by the particle of impregnation process again, steaming and decocting 2~3h obtains cellulose solution, is then filtered off the cellulose through alkali liquor steaming and decocting, processes through washing degumming, extrusion dehydration, obtains cellulose.
Extract the cellulose obtained also to need to relax through chemistry, to reduce the adhesion between cellulose, make the further shredding of cellulose.
Step is: be immersed in NaCO by extracting the cellulose obtained3In aqueous solution, then extrusion dehydration;Dilute acid wash again, then extrusion dehydration;Repeat the above steps, then shakes up standby by the cellulose of acquisition after drying.
Described NMMO solvent is through being distilled to the state containing a water of crystallization.
As preferably, in step (2), the mass fraction of described cellulose solution is 10~15%.
As preferably, in step (3), described carbonization treatment temperature is 450~500 DEG C.It is preferred that, carbonization processes and is: be warming up to 200 DEG C with the heating rate of 10 DEG C/min, is incubated 40min, continues to be warming up to 400~500 DEG C with the heating rate of 10 DEG C/min, is incubated 50min.It is about 200 DEG C that cellulose fibre starts the temperature of carbonization, first it is warming up to 200 DEG C with the saving time with fast speed, 40min is so that more carbon containing matter remained with the form of charcoal in the carbonization starting stage in insulation, continue to be warming up to carbonization temperature at a slow speed so that carbon containing matter will not because of the too fast volatilization of heating rate, the insulation of carbonization temperature is to ensure that carbon containing matter can be sufficiently converted into charcoal, select this process technique can save the time, improve charcoal productivity.
As preferably, in step (3), after cellulose fibre after carbonization process mixes for 1:1~2 in mass ratio with potassium carbonate, being warming up to 850~900 DEG C under an inert atmosphere and carry out activation processing, heating rate is 5 DEG C/min, and temperature retention time is 60min, to ensure the energy requirement that activation stage reacts, the aperture making cellulose base NACF attains full development, and does not have again pore-creating excessive, reduces activated carbon specific surface area and absorbability.
In step (3), described last handling process includes washing, dries.
A kind of cellulose fibre based active carbon fiber prepared according to above-mentioned method, specific surface area is relatively big, has abundant microcellular structure, and pore size distribution range is narrower;Abundant functional group is contained on NACF surface simultaneously.
Be directly compared with the Carbon fibe that obtains of presoma with Plant fiber, it is that the Carbon fibe specific surface area that presoma obtains is higher with the cellulose fibre after dry-wet spinning, micropore is abundanter, the absorbability of methylene blue is more excellent, and, its functional group enriches, especially carboxyl (COOH) showed increased contained, and methylene blue has alkalescence, chemical reaction can be there is in the two, consuming methylene blue, this is also that the cellulose base NACF of the present invention is to one of methylene blue reason with high adsorption capacity.
Described cellulose base NACF is applied to Water warfare field, there is the rate of adsorption fast, the advantage that adsorbance is big.
Compared with prior art, present invention have the advantage that
The present invention is with wide material sources, cheap agriculture and forestry by-product for raw material, after dry-wet spinning, the cellulose fibre of preparation is presoma, compared with native cellulose, there is a large amount of aperture in the cellulose fiber surface of preparation after dry-wet spinning, and this be that the pore-creating in the mixing of later stage and activator and activation process provides the foundation.
In the present invention, the cellulose fibre after carbonization processes can be made directly solid phase mixing with activator, substitutes conventional infusion process, it is not necessary to aftertreatment technology, the NACF obtained has abundant aperture structure, possesses splendid absorption property.
Detailed description of the invention
Below by specific embodiment, the present invention is described in detail, but the real protection scope of the present invention is not constituted any type of any restriction by this embodiment.
Embodiment 1
(1) raw material phragmites communis is cleaned, cuts into particle after drying, under room temperature, particle is impregnated in alkali liquor 4h;
(2) being placed in alkali liquor by the particle through impregnation process, steaming and decocting 2h obtains cellulose solution, is then filtered off the cellulose through alkali liquor steaming and decocting, processes through washing degumming, extrusion dehydration, it is thus achieved that cellulose;
(3) cellulose that (2) obtain is immersed in NaCO3In aqueous solution, then extrusion dehydration;
(4) the cellulose dilute acid wash that (3) are obtained, then extrusion dehydration;
(5) repeat step (3) and carry out secondary aqueous sodium carbonate dipping and secondary weak acid scrubbing extrusion dehydration with (4), the cellulose of acquisition is shaken up standby after drying;
(6) being placed in NMMO by the cellulose that (5) obtain, heated under vacuum is to 95 DEG C, until cellulose is completely dissolved;
(7) cellulose (6) obtained/NMMO solution injects in the static still of wet-dry change spray webbing machine, pressure set is-0.1Pa, it is incubated 4 hours at temperature 90 DEG C, as-spun fibre cellulose fiber is obtained through twin screw-dosing pump-spinning pack spray webbing, then with deionization coagulating bath solidification, rinsing to go out residual NMMO with water afterwards, dehydration had both obtained cellulose fibre after drying;
(8) weigh the cellulose fibre 10g that (7) obtain and be placed in controlled atmosphere generator, under Ar atmosphere, be warming up to 200 DEG C with the heating rate of 10 DEG C/min, be incubated 40min, continue to be warming up to 450 DEG C with the heating rate of 10 DEG C/min, be incubated 50min;
(9) gained cellulosic fibrous substrates charcoal material and potassium carbonate 1:1.0 mixed grinding in mass ratio are placed in controlled atmosphere generator, under Ar atmosphere, are warming up to 850 DEG C with the heating rate of 5 DEG C/min and carry out activation processing, be incubated 60min;
(10) the cellulose fibre matrix activated carbon after activation is spent deionized water to pH stable about 7, both obtain reed fiber element based active carbon fiber of the present invention after drying.
Detection shows: the pollutant in aqueous solution are had good absorption property by the reed fiber element based active carbon fiber prepared, and its methylene blue adsorption value, more than 800mg/g, can be used for Water warfare.
Embodiment 2
(1) raw material phragmites communis is cleaned, cuts into particle after drying, under room temperature, particle is impregnated in alkali liquor 24h;
(2) being placed in alkali liquor by the particle through impregnation process, steaming and decocting 3h obtains cellulose solution, is then filtered off the cellulose through alkali liquor steaming and decocting, processes through washing degumming, extrusion dehydration, it is thus achieved that cellulose;
(3) cellulose that (2) obtain is immersed in NaCO3In aqueous solution, then extrusion dehydration;
(4) the cellulose dilute acid wash that (3) are obtained, then extrusion dehydration;
(5) repeat step (3) and carry out secondary aqueous sodium carbonate dipping and secondary weak acid scrubbing extrusion dehydration with (4), the cellulose of acquisition is shaken up standby after drying;
(6) being placed in by the cellulose that (5) obtain in N-methylmorpholine-N-oxide (NMMO), heated under vacuum is to 110 DEG C, until cellulose is completely dissolved;
(7) cellulose (6) obtained/NMMO solution injects in the static still of wet-dry change spray webbing machine, pressure set is-0.1Pa, it is incubated 6 hours at temperature 98 DEG C, as-spun fibre cellulose fiber is obtained through twin screw-dosing pump-spinning pack spray webbing, then with deionization coagulating bath solidification, rinsing to go out residual NMMO with water afterwards, dehydration had both obtained cellulose fibre after drying;
(8) weigh the cellulose fibre 10g that (7) obtain and be placed in controlled atmosphere generator, under Ar atmosphere, be warming up to 200 DEG C with the heating rate of 10 DEG C/min, be incubated 40min, continue to be warming up to 450 DEG C with the heating rate of 10 DEG C/min, be incubated 50min;It is warming up to 450 DEG C and carries out carbonization process;
(9) gained cellulosic fibrous substrates charcoal material and potassium carbonate 1:2.0 mixed grinding in mass ratio are placed in controlled atmosphere generator, under Ar atmosphere, are warming up to 900 DEG C with the heating rate of 5 DEG C/min, be incubated 60min;
(10) the cellulose fibre matrix activated carbon after activation is spent deionized water to pH stable about 7, both obtain reed fiber element based active carbon fiber of the present invention after drying.
Detection shows: the pollutant in aqueous solution are had good absorption property by the reed fiber element based active carbon fiber prepared, and its methylene blue adsorption value, more than 700mg/g, can be used for Water warfare.
Embodiment 3
Except in step (9), the mass ratio of cellulosic fibrous substrates charcoal material and potassium carbonate changes 1:1.5 into, all the other are with embodiment 1.
Detection shows: the pollutant in aqueous solution are had good absorption property by the reed fiber element based active carbon fiber prepared, and its methylene blue adsorption value, more than 760mg/g, can be used for Water warfare.
Embodiment 4~6
Except being replaced with grass stalk, wheat straw bar, corn stalk except the raw material in step (1) by phragmites communis, all the other are with embodiment 1.
Detection shows: the pollutant in aqueous solution are respectively provided with good absorption property by grass stalk cellulose base NACF, wheat straw rod fibers element based active carbon fiber and the cornstalk fiber element based active carbon fiber prepared respectively, its methylene blue adsorption value is all higher than 600mg/g, can be used for Water warfare.
Compared with other NACF of preparation in prior art (the most about 500mg/g), NACF prepared by the present invention is in Water warfare field is applied, methylene blue adsorption value is all higher than 600mg/g, and the best can more than 800mg/g, and absorption property is very excellent.

Claims (8)

1. the preparation method of the cellulose fibre based active carbon fiber of a high adsorption capacity, it is characterised in that comprise the steps:
(1) with agriculture and forestry by-product for raw material, extracted cellulose is obtained;
(2) being mixed with N-methylmorpholine-N-oxide by the cellulose that step (1) obtains, heated under vacuum is completely dissolved to cellulose, obtains cellulose solution, obtains cellulose fibre through dry-wet spinning;
The mass fraction of described cellulose solution is 10~15%;
The technique of described dry-wet spinning is: cellulose solution injects dry-wet spinning equipment, and pressure set is-0.1Pa, and after being incubated 4~6h at temperature 90~98 DEG C, spray webbing obtains as-spun fibre cellulose fiber, obtains cellulose fibre then through post processing;
(3) cellulose fibre that step (2) obtains processes through carbonization, after cellulose fibre after carbonization process mixes for 1:1~2 in mass ratio with potassium carbonate, it is warming up to 850~900 DEG C under an inert atmosphere and carries out activation processing, obtain described NACF then through post processing.
2. the preparation method of the NACF of high adsorption capacity according to claim 1, it is characterised in that described agriculture and forestry by-product is one or more in phragmites communis, grass stalk, Wheat Straw, corn stalk.
3. the preparation method of the cellulose fibre based active carbon fiber of high adsorption capacity according to claim 1, it is characterised in that in step (1), extracts the cellulose obtained stand-by after chemistry is relaxed, particularly as follows:
It is immersed in Na by extracting the cellulose obtained2CO3In aqueous solution, dilute acid wash, then extrusion dehydration again after extrusion dehydration;Repeat the above steps, then shakes up standby by the cellulose of acquisition after drying.
4. the preparation method of the cellulose fibre based active carbon fiber of high adsorption capacity according to claim 1, it is characterised in that in step (3), described carbonization treatment temperature is 450~500 DEG C.
5. the preparation method of the cellulose fibre based active carbon fiber of high adsorption capacity according to claim 4, it is characterized in that, in step (3), described carbonization processes: be warming up to 200 DEG C with the heating rate of 10 DEG C/min, insulation 40min, continue to be warming up to 400~500 DEG C with the heating rate of 10 DEG C/min, be incubated 50min.
6. the preparation method of the cellulose fibre based active carbon fiber of high adsorption capacity according to claim 1, it is characterised in that in step (3), the heating rate of activation processing is 5 DEG C/min, and temperature retention time is 60min.
7. the cellulose fibre based active carbon fiber that prepared by a method according to claim 1.
8. a cellulose fibre based active carbon fiber according to claim 7 application in Water warfare field.
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CN106186358B (en) * 2016-09-07 2019-04-19 江苏凯米膜科技股份有限公司 A kind of biology charcoal viscose fiber slow release carbon source filler and preparation method
CN109422263B (en) * 2017-08-21 2021-10-26 中国科学院理化技术研究所 Cellulose porous activated carbon and preparation method and application thereof
CN109999565B (en) * 2019-03-27 2021-06-04 盐城工学院 Preparation method of anti-static high-wear-resistance composite filter material
CN113846512B (en) * 2021-09-03 2023-05-23 华南理工大学 Self-supporting activated carbon fiber paper and preparation method and application thereof

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