CN104297422A - Tear-off band-shaped three-layer filter membrane strip for determining content of metals in air, and making method thereof - Google Patents
Tear-off band-shaped three-layer filter membrane strip for determining content of metals in air, and making method thereof Download PDFInfo
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- 239000012528 membrane Substances 0.000 title claims abstract description 132
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 101
- 239000002184 metal Substances 0.000 title claims abstract description 100
- 238000000034 method Methods 0.000 title claims abstract description 26
- 150000002739 metals Chemical class 0.000 title description 4
- 238000005507 spraying Methods 0.000 claims abstract description 65
- 239000007921 spray Substances 0.000 claims abstract description 15
- 239000012266 salt solution Substances 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 16
- 239000004033 plastic Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000002788 crimping Methods 0.000 claims description 4
- 229920000297 Rayon Polymers 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- WURBVZBTWMNKQT-UHFFFAOYSA-N 1-(4-chlorophenoxy)-3,3-dimethyl-1-(1,2,4-triazol-1-yl)butan-2-one Chemical compound C1=NC=NN1C(C(=O)C(C)(C)C)OC1=CC=C(Cl)C=C1 WURBVZBTWMNKQT-UHFFFAOYSA-N 0.000 claims 12
- 239000011521 glass Substances 0.000 claims 3
- 238000012216 screening Methods 0.000 claims 3
- 238000005096 rolling process Methods 0.000 claims 2
- 150000003839 salts Chemical class 0.000 claims 2
- 238000000576 coating method Methods 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 claims 1
- 230000001681 protective effect Effects 0.000 abstract description 25
- 238000003698 laser cutting Methods 0.000 abstract description 3
- 239000003595 mist Substances 0.000 abstract description 3
- 230000001012 protector Effects 0.000 abstract 2
- 238000004026 adhesive bonding Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 19
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 9
- 229910052748 manganese Inorganic materials 0.000 description 9
- 239000011572 manganese Substances 0.000 description 9
- 229910052793 cadmium Inorganic materials 0.000 description 7
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 230000029087 digestion Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 239000003153 chemical reaction reagent Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000012086 standard solution Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 230000000873 masking effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004445 quantitative analysis Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 238000003321 atomic absorption spectrophotometry Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- -1 digestion speed Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- 239000012982 microporous membrane Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
Landscapes
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
本发明公开了测定空气中金属含量用可撕式带状三层滤膜条及制造方法,属于实验室易耗用品领域。包括支承轴等,金属喷涂滤膜位于滤膜护纸上和滤膜护纸下之间为延长带状结构,延长带的两条边缘通过胶粘为一体,采用粘胶整体压接法压为一体;滤膜护纸上、金属喷涂滤膜、滤膜护纸下以支承轴为轴心缠绕成卷。本发明于金属喷涂滤膜与滤膜护纸上紧贴的一侧加压喷涂金属盐溶液,采用定点加压均匀雾状喷涂工艺,金属喷涂滤膜与滤膜护纸下在定点加压雾状喷口下方同速均匀走纸,喷涂后快速风干,覆盖滤膜护纸上后加压压合,用激光打断机打出等间隔断点线,成卷包装。本发明工艺简便效果好成本低,有着十分广阔的推广应用前景。
The invention discloses a tearable strip-shaped three-layer filter membrane strip for measuring metal content in the air and a manufacturing method, belonging to the field of laboratory consumables. Including the support shaft, etc., the metal sprayed filter membrane is located between the filter membrane protection paper and the filter membrane protection paper, which is an extended belt structure. The two edges of the extension belt are glued into one body, and the whole body is pressed by the adhesive bonding method. One body; the filter membrane protector paper, the metal sprayed filter membrane, and the filter membrane protector paper are wound into rolls with the support shaft as the axis. The invention pressurizes and sprays the metal salt solution on the side close to the metal sprayed filter membrane and the filter membrane protective paper, adopts a fixed-point pressurized uniform mist spraying process, and pressurizes the spray at a fixed point under the metal sprayed filter membrane and the filter membrane protective paper. The paper is evenly fed under the shaped nozzle at the same speed. After spraying, it is quickly air-dried, covered with filter membrane protection paper, and then pressurized and pressed. Use a laser cutting machine to punch out breakpoint lines at equal intervals, and pack them in rolls. The process of the invention is simple, effective, low in cost, and has very broad prospects for popularization and application.
Description
技术领域technical field
本发明属于实验室易耗用品领域,具体涉及到一种测定空气中金属含量用可撕式带状定量金属三层滤膜条及其制造方法。The invention belongs to the field of laboratory consumables, and in particular relates to a tearable band-shaped quantitative metal three-layer filter membrane for measuring the metal content in the air and a manufacturing method thereof.
背景技术Background technique
现阶段,目前,环境大气中金属的采集方式主要为抽滤一定体积的空气样品,将空气中的颗粒状及气溶胶态金属截留在微孔滤膜内。样品测定多采用原子吸收分光光度法,该方法需要在实验预处理阶段对滤膜进行消解,将金属转移到溶液中测定。At this stage, at present, the method of collecting metals in the ambient atmosphere is mainly to filter a certain volume of air samples, and trap the particulate and aerosol metals in the air in the microporous filter membrane. Atomic absorption spectrophotometry is often used for sample determination, which requires digestion of the filter membrane in the experimental pretreatment stage and transfer of metals to the solution for determination.
在滤膜内金属含量的检测中,常用的定量方法是标准曲线法,方法以直接配制的不同浓度的金属溶液作为标准曲线各点绘制标准曲线,以该标准曲线测量样品浓度。将实验值扣除样品空白、实验空白或试剂空白后作为检测结果。现有GBZ/T160.1-2004至GBZ/T160.26-2004等标准的检测方法均采用此方法。由于样品浓度较低,试剂掩蔽效应、容器器壁吸附效应、微孔滤膜材质、试剂成分、消解速度、溶剂残留情况、环境条件、原子吸收分光光度计状况等产生的影响将不可忽略,以上影响叠加后给样品测量带来的正效应或负效应程度因金属种类、消解情况有很大差异,对标准曲线的斜率及截距均产生影响。标准曲线法仅能在一定程度上扣除标准曲线在截距方面的偏差,不能处理以上影响对标准曲线斜率带来的影响,存在局限性,导致实际测量时无法得到正确测量结果。In the detection of metal content in the filter membrane, the commonly used quantitative method is the standard curve method. The method uses directly prepared metal solutions of different concentrations as each point of the standard curve to draw a standard curve, and uses the standard curve to measure the concentration of the sample. Subtract the sample blank, experimental blank or reagent blank from the experimental value as the test result. This method is used in the detection methods of the existing GBZ/T160.1-2004 to GBZ/T160.26-2004 and other standards. Due to the low concentration of the sample, the effects of reagent masking effect, container wall adsorption effect, microporous membrane material, reagent composition, digestion speed, solvent residue, environmental conditions, and atomic absorption spectrophotometer conditions cannot be ignored. The degree of positive or negative effect on the sample measurement after impact superposition is very different due to the metal type and digestion situation, which will affect the slope and intercept of the standard curve. The standard curve method can only deduct the deviation of the standard curve in terms of intercept to a certain extent, and cannot deal with the influence of the above influence on the slope of the standard curve, which has limitations, resulting in the inability to obtain correct measurement results during actual measurement.
因此现有技术当中亟需要一种新型的技术方案来解决这一问题。Therefore, there is an urgent need for a novel technical solution in the prior art to solve this problem.
发明内容Contents of the invention
本发明所要解决的技术问题是:为实验室检测人员提供一种测定空气中金属含量时配制标准曲线所使用的定量金属物质。本发明所指的定量金属物质载体是可撕式双层滤膜条。The technical problem to be solved by the present invention is to provide laboratory testing personnel with a quantitative metal substance used for preparing a standard curve when measuring the metal content in the air. The quantitative metal substance carrier referred to in the present invention is a tearable double-layer filter membrane strip.
测定空气中金属含量用可撕式带状三层滤膜条,其特征是:包括支承轴、滤膜护纸上、金属喷涂滤膜、滤膜护纸下,所述的金属喷涂滤膜位于滤膜护纸上和滤膜护纸下之间,三者均为延长带状结构,且三者的延长带的两条边缘通过粘胶粘合为一体,或三者的延长带采用粘胶整体压接方式压合为一体;所述的滤膜护纸上、金属喷涂滤膜、滤膜护纸下三者合为一体的延长带以支承轴为轴心缠绕成卷。Detachable band-shaped three-layer filter strip for measuring metal content in the air is characterized in that it includes a support shaft, a filter membrane protection paper, a metal sprayed filter membrane, and a filter membrane protection paper. The metal sprayed filter membrane is located at Between the filter membrane protective paper and the filter membrane protective paper, the three are extended strip structures, and the two edges of the three extended strips are bonded together by glue, or the three extended strips are made of viscose The integral crimping method is pressed into one; the extension belt that integrates the upper filter membrane protection paper, the metal sprayed filter membrane and the lower filter membrane protection paper is wound into a roll with the supporting shaft as the axis.
所述支承轴的材料为塑料或纸质,支承轴的形状为中空或实心的圆柱形结构。The material of the support shaft is plastic or paper, and the shape of the support shaft is a hollow or solid cylindrical structure.
所述支承轴圆柱形结构的两侧固定安装有两片圆形的保护片,该圆形保护片位于金属喷涂滤膜下面支撑金属喷涂滤膜,该圆形保护片的材质为塑料或纸质。Two circular protective sheets are fixedly installed on both sides of the cylindrical structure of the support shaft. The circular protective sheet is located under the metal sprayed filter membrane to support the metal sprayed filter membrane. The material of the circular protective sheet is plastic or paper .
所述滤膜护纸上、滤膜护纸下与金属喷涂滤膜的材质均为微孔滤膜,且三者的断点线之间的间隔距离相等,断点线上的断点位置相同。The materials of the filter membrane protective paper, the filter membrane protective paper and the metal sprayed filter membrane are all microporous filter membranes, and the distances between the breakpoint lines of the three are equal, and the breakpoint positions on the breakpoint lines are the same .
测定空气中金属含量用可撕式带状三层滤膜条的制造方法,其特征是:A method for manufacturing a tearable strip-shaped three-layer filter strip for measuring metal content in air is characterized in that:
步骤一、将金属喷涂滤膜与滤膜护纸下紧贴的一侧,采用喷涂头定点加压、均匀雾状喷涂金属盐溶液工艺进行喷涂,且金属喷涂滤膜与滤膜护纸下,在喷涂头定点加压雾状喷口下方同速均匀走纸;Step 1. Spray the metal sprayed filter membrane and the side under the filter membrane protective paper by fixed-point pressure of the spraying head and uniform spraying of the metal salt solution, and the metal sprayed filter membrane and the filter membrane protective paper are under, The paper is evenly fed at the same speed under the fixed-point pressurized mist nozzle of the spraying head;
步骤二、将经过喷涂工艺后的金属喷涂滤膜与滤膜护纸下于3s~5s内风干;Step 2. Air-dry the metal sprayed filter membrane and the filter membrane protective paper after the spraying process within 3s to 5s;
步骤三、将滤膜护纸上覆盖于风干后的金属喷涂滤膜上加压压合;Step 3, covering the filter membrane protective paper on the air-dried metal sprayed filter membrane and pressing and pressing;
步骤四、将压合为一体的滤膜护纸上、金属喷涂滤膜、滤膜护纸下用激光打断机打出相等间隔的断点线;Step 4. Use a laser cutting machine to cut breakpoint lines at equal intervals on the pressed filter membrane protection paper, the metal sprayed filter membrane, and the filter membrane protection paper;
步骤五、将打完断点线压合为一体的滤膜护纸上、金属喷涂滤膜、滤膜护纸下的滤膜护纸上、金属喷涂滤膜、滤膜护纸下三者合为一体的延长带以支承轴为轴心缠绕成卷。Step 5. Combine the filter membrane protective paper, the metal sprayed filter membrane, the filter membrane protective paper under the filter membrane protective paper, the metal sprayed filter membrane, and the lower filter membrane protective paper after breaking the breakpoint line. The integrated extension band is wound into a roll with the supporting shaft as the axis.
所述的步骤一中,喷涂头通过控制与金属喷涂滤膜的距离,及喷涂头喷涂液体压力来控制喷涂宽度。In the first step, the spraying head controls the spraying width by controlling the distance from the metal spraying filter membrane and the spraying liquid pressure of the spraying head.
所述的步骤一中,喷涂头根据金属喷涂滤膜于其下走纸速度,及喷涂金属盐溶液内金属浓度来控制金属喷涂滤膜单位面积内金属含量。In the first step, the spraying head controls the metal content in the unit area of the metal spraying filter membrane according to the speed of paper passing under the metal spraying filter membrane and the metal concentration in the sprayed metal salt solution.
所述的步骤一中,喷涂头喷涂压力为0.5MPa~5.0MPa,金属喷涂宽度大于金属喷涂材料总宽度的1/4,小于金属喷涂材料总宽度的3/4,走纸速度为0.005m/s~0.2m/s,金属盐溶液浓度中的金属含量为0.1g/L~10g/L,金属盐溶液喷涂速度为0.1L/h~10L/h,金属盐溶液PH值为5.5~8.5。In the first step, the spraying pressure of the spraying head is 0.5MPa-5.0MPa, the metal spraying width is greater than 1/4 of the total width of the metal spraying material, and less than 3/4 of the total width of the metal spraying material, and the paper feeding speed is 0.005m/ s~0.2m/s, the metal content in the metal salt solution concentration is 0.1g/L~10g/L, the metal salt solution spraying speed is 0.1L/h~10L/h, and the metal salt solution pH value is 5.5~8.5.
所述的步骤四中断点线间距为0.3cm~3cm,断点线线宽小于等于0.2nm。In step 4, the distance between breakpoint lines is 0.3 cm to 3 cm, and the line width of break point lines is less than or equal to 0.2 nm.
所述的步骤五中滤膜护纸上、金属喷涂滤膜、滤膜护纸下三者合为一体的延长带的带宽为1cm~10cm。In the step five, the band width of the extended belt which combines the filter membrane protective paper, the metal sprayed filter membrane and the filter membrane protective paper into one is 1cm-10cm.
通过上述设计方案,本发明可以带来如下有益效果:本发明的上下滤膜护纸与金属喷涂滤膜带状相接的两条边缘或整体采用粘胶压接工艺,防止三者之间产生移位。Through the above-mentioned design scheme, the present invention can bring the following beneficial effects: the two edges or the whole of the upper and lower filter membrane protection papers of the present invention and the metal sprayed filter membrane are connected in a strip shape, and the adhesive crimping process is used as a whole to prevent the three between them. shift.
如图1、图2所示,对金属锰与金属镉,采用标准溶液和本发明的定量金属滤膜消解配制的标准曲线斜率及截距均有很大差异。根据表1及图1、图2所示4条标准曲线测量滤膜铅、镉、锰、锌标准物质(镉16.8±1.0μg/张,锰69.3±1.0μg/张),采用本发明的定量金属滤膜配制的标准曲线测得的滤膜标准样品的浓度更接近真实值。实验结果显示,镉及锰在标准曲线的斜率及样品回收率均表现相反的趋向,直接采用未消解的标准曲线进行测定时失真度较大。在测定不同的金属元素时,采用本发明的定量金属滤膜消解后绘制标准曲线可以很好的消除药品掩蔽效应、容器器壁吸附效应、滤膜材质、预处理方式、环境条件等带来的正效应或负效应,得到较好的实验结果。As shown in Fig. 1 and Fig. 2, for metal manganese and metal cadmium, the slope and intercept of the calibration curve prepared by standard solution and quantitative metal filter membrane digestion of the present invention are very different. Measure filter membrane lead, cadmium, manganese, zinc standard substance (cadmium 16.8 ± 1.0 μ g/ sheet, manganese 69.3 ± 1.0 μ g/ sheet) according to 4 standard curves shown in Table 1 and Fig. 1, Fig. 2, adopt quantitative method of the present invention The concentration of the filter membrane standard sample measured by the standard curve prepared by the metal filter membrane is closer to the true value. The experimental results showed that the slope of the standard curve and the recovery rate of samples showed opposite trends for cadmium and manganese, and the distortion was greater when the undigested standard curve was directly used for determination. When measuring different metal elements, using the quantitative metal filter membrane of the present invention to draw a standard curve after digestion can well eliminate the effects of drug masking, container wall adsorption, filter membrane material, pretreatment methods, environmental conditions, etc. Positive or negative effects, better experimental results are obtained.
表1Table 1
附图说明Description of drawings
以下结合附图和具体实施方式对本发明作进一步的说明:The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:
图1为现有技术与本发明相对比的锰标准曲线图。Fig. 1 is the manganese standard curve chart comparing prior art and the present invention.
图2为现有技术与本发明相对比的镉标准曲线图。Fig. 2 is the cadmium standard curve diagram comparing the prior art and the present invention.
图3为本发明测定空气中金属含量用可撕式带状三层滤膜条的结构示意图。Fig. 3 is a structural schematic diagram of a tearable strip-shaped three-layer membrane strip for measuring metal content in air according to the present invention.
图1中曲线1为直接用锰标准溶液配制的标准曲线。Curve 1 in Fig. 1 is the standard curve prepared directly with manganese standard solution.
图1中曲线2为用锰定量滤膜条配置的标准曲线。Curve 2 in Figure 1 is a standard curve configured with manganese quantitative filter strips.
图2中曲线1为直接用镉标准溶液配制的标准曲线。Curve 1 in Fig. 2 is the standard curve prepared directly with cadmium standard solution.
图2中曲线2为用镉定量滤膜条配置的标准曲线。Curve 2 in Figure 2 is a standard curve configured with cadmium quantitative filter strips.
图3中1-支承轴、2-滤膜护纸上、3-断点线、4-金属喷涂滤膜、5-滤膜护纸下。Among Fig. 3 1-support shaft, 2-on the filter membrane protective paper, 3-breakpoint line, 4-metal sprayed filter membrane, 5-under the filter membrane protective paper.
具体实施方式Detailed ways
如图3所示,本发明所述的测定空气中金属含量用可撕式带状定量金属双层滤膜条是由支承轴1、滤膜护纸上2、金属喷涂滤膜4、滤膜护纸下5组成。As shown in Figure 3, the metal content in the air of the present invention is measured with a tearable band-shaped quantitative metal double-layer filter strip consisting of a support shaft 1, a filter membrane protection paper 2, a metal sprayed filter membrane 4, a filter membrane 5 compositions under the protective paper.
支承轴主体为塑料或纸质材料,中空或实心柱形结构,柱形结构两侧固定两片圆形的保护片,材质为塑料或纸质,为滤膜提供支撑和保护作用。The main body of the supporting shaft is made of plastic or paper material, and has a hollow or solid cylindrical structure. Two circular protective sheets are fixed on both sides of the cylindrical structure, made of plastic or paper, to provide support and protection for the filter membrane.
上下滤膜护纸与金属喷涂滤膜材质相同,均为微孔滤膜,均等间隔断点且断点位置相同。上下滤膜护纸与金属喷涂滤膜带状相接的两条边缘或整体采用粘胶压接工艺,防止三者之间产生移位。The upper and lower filter membranes are made of the same material as the metal sprayed filter membrane, both of which are microporous membranes, with equally spaced breakpoints and the same breakpoint position. The two edges of the upper and lower filter membrane protection paper and the metal sprayed filter membrane are connected in a strip shape or the whole adopts the adhesive crimping process to prevent the displacement between the three.
1主要工艺1 main process
本发明主要工艺为在金属喷涂滤膜与滤膜护纸上紧贴的一侧加压喷涂金属盐溶液,采用定点加压均匀雾状喷涂工艺,金属喷涂滤膜与滤膜护纸下在定点加压雾状喷口下方同速均匀走纸,喷涂后快速风干,覆盖滤膜护纸上后加压压合,用激光打断机打出等间隔断点线,成卷包装。The main process of the invention is to pressurize and spray the metal salt solution on the side close to the metal sprayed filter membrane and the filter membrane protective paper, adopt the fixed-point pressurized uniform spraying process, and the metal sprayed filter membrane and the filter membrane protective paper under the fixed point The paper is evenly fed under the pressurized mist nozzle at the same speed. After spraying, it is quickly air-dried, covered with filter membrane protection paper, and then pressurized and pressed. Use a laser cutting machine to cut out equal interval breakpoint lines and pack them into rolls.
喷涂宽度通过控制喷涂液体压力及喷涂头距滤膜高度控制,单位面积滤膜内金属含量由走纸速度及溶液内金属浓度控制。The spraying width is controlled by controlling the pressure of the spraying liquid and the height of the spraying head from the filter membrane, and the metal content in the filter membrane per unit area is controlled by the speed of the paper and the metal concentration in the solution.
2规格及参数2 Specifications and parameters
滤膜护纸及金属喷涂滤膜断点线间距0.3cm-3cm,带宽1cm-10cm,断点线线宽小于等于0.2nm,喷涂压力0.5-5.0MPa,金属喷涂宽度大于金属喷涂材料总宽度的1/4小于金属喷涂材料总宽度的3/4,走纸速度0.005-0.2m/s,喷涂溶液浓度以金属计0.1-10g/L,溶液喷涂速度0.1-10L/h,溶液PH值5.5-8.5。Filter membrane protection paper and metal spraying filter membrane breakpoint line spacing 0.3cm-3cm, bandwidth 1cm-10cm, breakpoint line width less than or equal to 0.2nm, spraying pressure 0.5-5.0MPa, metal spraying width greater than the total width of metal spraying materials 1/4 is less than 3/4 of the total width of the metal spraying material, the paper feeding speed is 0.005-0.2m/s, the concentration of the spraying solution is 0.1-10g/L in terms of metal, the solution spraying speed is 0.1-10L/h, and the pH value of the solution is 5.5- 8.5.
3控制方式3 control methods
通过pass
例1锌三层滤膜条,溶液;氯化锌溶液,断点线间距0.5cm,带宽2cm,金属喷涂宽度1cm,喷涂压力1.0MPa,走纸速度0.01m/s,喷涂溶液浓度以锌单质计2g/L,溶液喷涂速度3.6L/h。每0.5cm宽度三层滤膜条含有钠1μg。用锌滤膜标准物质配制标准曲线测定20个滤膜条的锌含量值见下表:Example 1 Zinc three-layer filter membrane strip, solution; zinc chloride solution, distance between breakpoints 0.5cm, width 2cm, metal spraying width 1cm, spraying pressure 1.0MPa, paper speed 0.01m/s, concentration of spraying solution is expressed as zinc element The meter is 2g/L, and the solution spraying speed is 3.6L/h. Each 0.5cm wide three-layer filter strip contains 1 μg of sodium. The zinc content values of 20 filter membrane strips are determined in the following table by using the zinc filter membrane standard substance to prepare a standard curve:
表2Table 2
算数平均值1.001,标准偏差0.018,用u检验法检验无显著性差异。The arithmetic mean was 1.001, the standard deviation was 0.018, and there was no significant difference with the u test.
例2铜三层滤膜条,溶液;硫酸铜溶液,断点线间距1.0cm,带宽4cm,金属鹏图宽度2cm,喷涂压力1.5MPa,走纸速度0.01m/s,喷涂溶液浓度以铜单质计1g/L,溶液喷涂速度5.4L/h。每1.0cm宽度三层滤膜条含有铜1.5μg。用铜滤膜标准物质配制标准曲线测定20个滤膜条的铜含量值见下表:Example 2 Copper three-layer filter membrane strip, solution; copper sulfate solution, distance between breakpoints 1.0cm, width 4cm, width of metal pattern 2cm, spraying pressure 1.5MPa, paper speed 0.01m/s, concentration of spraying solution is measured as copper element The meter is 1g/L, and the solution spraying speed is 5.4L/h. Each 1.0cm width three-layer filter strip contains 1.5μg of copper. The copper content values of 20 filter membrane strips are shown in the following table by preparing a standard curve with the copper filter membrane standard substance:
表3table 3
算数平均值1.505,标准偏差0.016,用u检验法检验无显著性差异。The arithmetic mean was 1.505, the standard deviation was 0.016, and there was no significant difference with the u test.
例3锰三层滤膜条,溶液;硝酸锰溶液,断点线间距1.5cm,带宽4cm,金属鹏图宽度1.5cm,喷涂压力1.0MPa,走纸速度0.01m/s,喷涂溶液浓度以锰单质计0.5g/L,溶液喷涂速度4.8L/h。每0.5cm宽度三层滤膜条含有锰1μg。用国家标准滤膜样品配制标准曲线测定20个滤膜条锰含量值见下表:Example 3 manganese three-layer filter membrane strip, solution; manganese nitrate solution, distance between breakpoints 1.5cm, width 4cm, metal pattern width 1.5cm, spraying pressure 1.0MPa, paper speed 0.01m/s, concentration of spraying solution expressed as manganese The elemental weight is 0.5g/L, and the solution spraying speed is 4.8L/h. Each 0.5cm wide three-layer filter strip contains 1 μg of manganese. The manganese content values of 20 filter membrane strips are determined in the following table by using the national standard filter membrane samples to prepare a standard curve:
表4Table 4
算数平均值1.004,标准偏差0.017,用u检验法检验无显著性差异。The arithmetic mean was 1.004, the standard deviation was 0.017, and there was no significant difference with the u test.
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