CN104289860A - Machining method - Google Patents
Machining method Download PDFInfo
- Publication number
- CN104289860A CN104289860A CN201310609506.8A CN201310609506A CN104289860A CN 104289860 A CN104289860 A CN 104289860A CN 201310609506 A CN201310609506 A CN 201310609506A CN 104289860 A CN104289860 A CN 104289860A
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- CN
- China
- Prior art keywords
- processed
- frock
- workbench
- lathe
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
- B23Q3/065—Work-clamping means adapted for holding workpieces having a special form or being made from a special material for holding workpieces being specially deformable, e.g. made from thin-walled or elastic material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Turning (AREA)
- Multi-Process Working Machines And Systems (AREA)
Abstract
The invention relates to a machining method which comprises the following steps that firstly, a first tool provided with a first part to be machined is assembled on a workbench of a machine tool, and the first part to be machined is machined through the machine tool; secondly, after machining of the first part to be machined is completed, the first part to be machined is dismantled from the workbench along with the first tool, a second tool provided with a second part to be machined is assembled on the workbench of the machine tool, the second part to be machined is machined through the machine tool, and the first part to be machined is dismantled from the first tool outside the workbench. The machining method solves the problem that in the prior art, the downtime of the machine tool is long due to the fact that the parts to be machined need to be mounted on the workbench and demounted from the workbench.
Description
Technical field
The present invention relates to a kind of machine-tooled method.
Background technology
At use lathe, added to part man-hour in prior art, general procedure of processing is, first frock is fixed on the workbench of lathe, then part to be processed is fixed in frock, treats processing parts subsequently and carry out machined, after part to be processed machines, this part to be processed is disassembled by frock, frock is fixed on workbench always, is then retightened in described frock by part to be processed for the next one, is processed by lathe to it.Existing this machine-tooled method Problems existing is: part to be processed is in the process being fixed to frock and by the process that frock disassembles, lathe is in stopped status, during this period of time, lathe can only shut down wait, the utilization rate of lathe is low, the working (machining) efficiency of part is not high yet, for thin wall special-shaped part, this situation becomes particularly serious, because in order to ensure that thin wall special-shaped part is indeformable in machining process, be fixed on after in frock at thin wall special-shaped part, the cream that also will rockfill in thin wall special-shaped part is shaped, only have and wait for that gypsum could be processed thin wall special-shaped part after drying, by in the process that frock is removed after thin wall special-shaped part machines, also need to remove the shop bolt between thin wall special-shaped part and frock, lock-screw, then after breaking gypsum into pieces, thin wall special-shaped part could be disassembled by frock, after the gypsum on workbench has been cleared up, next thin wall special-shaped part could be started to install be fixed in frock, the whole installation and removal process of thin wall special-shaped part may need to take two hours, these are in two hours, lathe is in stopped status completely, the utilization rate of lathe is very low, waste a large amount of quality time.
Summary of the invention
The object of the present invention is to provide a kind of machine-tooled method, to solve in prior art the problem causing lathe downtime long because part to be processed needs installing/dismounting on the table.
In order to solve the problem, technical scheme of the present invention is:
A kind of machine-tooled method, is comprised the following steps, the first step, is assemblied on the workbench of lathe by the first frock that the first part to be processed is housed, processed by lathe to the first part to be processed; Second step, after the first part to be processed machines, first part to be processed is unloaded by workbench with the first frock, the second frock that second part to be processed is housed is assemblied on the workbench of lathe, by lathe, the second part to be processed is processed, outside workbench, the first part to be processed is disassembled by the first frock.
At the first processing parts by after the first frock disassembles, first frock installs the 3rd part to be processed, after described second part to be processed machines, second part to be processed is unloaded by workbench with the second frock, the first frock that 3rd part to be processed is housed is assemblied on described workbench, by lathe, the 3rd part to be processed is processed, outside workbench, the second part to be processed is disassembled by the second frock.
After described second part to be processed machines, second part to be processed is unloaded by workbench with the second frock, the 3rd frock that 3rd part to be processed is housed is assemblied on described workbench, by lathe, the 3rd part to be processed is processed, outside workbench, the second part to be processed is disassembled by the second frock.
Described workbench is fixedly installed position block, described position block is provided with the turning, location of indent, each frock is provided with to kiss with described location corner shape join for the evagination turning with turning, described location location fit.
Described position block comprises the first block and second block of split setting, and described turning, location is surrounded by the adjacent side of first, second block described.
First, second block described is fixed on described workbench by connecting bolt, first, second block described is provided with length bearing of trend and that for corresponding connecting bolt install stay bolt consistent with the T-slot length bearing of trend on described workbench and bores a hole.
Beneficial effect of the present invention is: the present invention pass through first, second part to be processed is all just be assemblied in corresponding frock outside workbench, after the first part to be processed machines, first part to be processed is unloaded by workbench with the first frock, directly the second frock that the second part to be processed is housed is assemblied on workbench, just can process the second part to be processed, the dismounting of the first part to be processed also completes outside workbench, this just means makes the installing/dismounting of each part to be processed all can complete outside workbench by arranging multiple frock, the installing/dismounting of part to be processed can not take workbench, thus ensure that lathe can use by high usage always.
Further, if the time allows, first part to be processed is by after dismounting in the first frock, the 3rd part to be processed can be assembled in the first frock, after the second part to be processed machines, directly the first frock that the 3rd part to be processed is housed is assembled on workbench, first, second frock recycles like this, the process of whole part to be processed only need use two frocks, saves the quantity of frock, reduces production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of one embodiment of the present of invention;
Fig. 2 is the top view of Fig. 1.
detailed description of the invention
A kind of embodiment 1 of machine-tooled method is as shown in Figure 1 and 2: comprise the following steps, the first step, be assemblied on the workbench 9 of lathe, processed the first frock 10 that the first part 6 to be processed is housed by lathe to the first part to be processed; Second step, after the first part to be processed machines, first part to be processed is unloaded by workbench with the first frock, the second frock that second part to be processed is housed is assemblied on the workbench of lathe, by lathe, the second part to be processed is processed, outside workbench, the first part to be processed is disassembled by the first frock.At the first processing parts by after the first frock disassembles, first frock installs the 3rd part to be processed, after described second part to be processed machines, second part to be processed is unloaded by workbench with the second frock, the first frock that 3rd part to be processed is housed is assemblied on described workbench, by lathe, the 3rd part to be processed is processed, outside workbench, the second part to be processed is disassembled by the second frock, second frock assembles the 4th part to be processed, after the 3rd part to be processed machines, 3rd part to be processed disassembles by workbench together with the first frock, the second frock that 4th part to be processed is housed is assembled to processing workbench carrying out the 4th part to be processed, circulate successively, what two frocks can be utilized to realize multiple part to be processed does not stop disconnected processing, the time that above-mentioned this machine-tooled method is applicable to workpiece to be processed and frock installing/dismounting uses when being less than the process time of workpiece to be processed.Each frock is consistent to the location dimension of each part to be processed, and the specification of fixing screw 8, positioning pin nail 7 is consistent, this that is each frock be all applicable to all parts to be processed.Workbench is fixedly installed position block, position block is provided with the turning, location of indent, each frock is provided with to kiss with described location corner shape join for the evagination turning with turning, location location fit, this also just means that the positioning datum of each frock is consistent, can realize each frock quick position on the table.Position block comprises the first block 2 and the second block 1, turning, location is surrounded by the adjacent side of first, second block described, first, second block is fixed on workbench by connecting bolt, first, second block is provided with length bearing of trend is consistent with the T-slot 3 length bearing of trend on described workbench and stay bolt that is that install for corresponding connecting bolt 4 bores a hole 5.
A kind of embodiment 2 of machine-tooled method, embodiment 2 as different from Example 1, frock is by least three, first in each frock, all correspondence assembles part to be processed, the time that this processing method is applicable to workpiece to be processed and frock installing/dismounting uses when being greater than the process time of workpiece to be processed, at the first processing parts by after the first frock disassembles, first frock is installed corresponding part to be processed, this part to be processed is called N part to be processed, but because the installation time of N part to be processed and the first frock is longer, N part to be processed also unassembled complete time, second part to be processed completion of processing, then the second part to be processed is unloaded by workbench with the second frock, the 3rd frock that 3rd part to be processed is housed is assemblied on described workbench, by lathe, the 3rd part to be processed is processed, outside workbench, the second part to be processed is disassembled by the second frock, second frock is assembled N+1 part to be processed, if after the 3rd part to be processed machines, N part to be processed has assembled, then the first frock can be assemblied on workbench to process N part to be processed, if after the 3rd part to be processed machines, after N part to be processed is also unassembled, then direct the 4th frock that 4th part to be processed is housed to be assemblied on workbench to process the 4th part to be processed, by that analogy, until after N part to be processed and the first frock assembled, the first frock is refilled and is assigned on workbench.
The peak use rate contributing to lathe like this uses, and increases work efficiency to greatest extent.
Below to be specifically described this machine-tooled method the example that is processed as of thin wall special-shaped part: according to processing request, the frock of design thin-walled special-shaped part, make at least three cover frocks, each cover frock and the positioning datum of thin wall special-shaped part and the positioning datum of workbench all consistent, by first, second block is fixed on workbench, outside workbench, thin wall special-shaped part is installed in corresponding frock, this also just means that thin wall special-shaped part is located with the pin of corresponding frock, screw lock and gypsum setting all occur in outside workbench, subsequently the first tool locating that the first thin wall special-shaped part is housed is assemblied in the location corner of position block, by lathe, the first thin wall special-shaped part is processed, after the first thin wall special-shaped part machines, first thin wall special-shaped part is unloaded by workbench with the first frock, the second frock that second thin wall special-shaped part is housed directly is assemblied in the location corner of position block, by lathe, the second thin wall special-shaped part is processed, outside workbench, the first thin wall special-shaped part is dismantled by the first frock, and in the first frock, N thin wall special-shaped part is installed, gypsum is needed to formalize in installation process due to N thin wall special-shaped part, this process is long, so after the second thin wall special-shaped part machines, possibility N thin wall special-shaped part is also unassembled to be completed, at this moment just the 3rd frock that the 3rd thin wall special-shaped part is housed is assembled on workbench and processes.By overlapping the use of frock more; the installation and removal process of thin wall special-shaped part all can be completed outside workbench; the mounting box dismounting of thin wall special-shaped part can not take workbench; lathe also need not be shut down for this reason; substantially reduce the stand-by time of lathe; improve the utilization rate of lathe, improve operating efficiency.
In other embodiments of the invention: this processing method can also be applicable to the processing of other class part; When two parts only need be processed, only the first step in the present invention and second step need be used namely can to solve relevant art problem, reach corresponding invention effect; First, second block can also be wholely set; Certain position block can not also be established; When process time of part to be processed longer and with the assembling of frock and the take-down time shorter time, can when the first part to be processed be by machine tooling, by the second Assembly of the parts to be processed in the second frock, the 3rd Assembly of the parts to be processed is in the 3rd frock; When process time of part to be processed shorter and with the assembling of frock and the take-down time longer time, need in advance by the second Assembly of the parts to be processed in the second frock, the 3rd Assembly of the parts to be processed is in the 3rd frock; The step making frock can not belong to this processing method, and frock can obtain as external member outsourcing.
Claims (6)
1. a machine-tooled method, is characterized in that: comprise the following steps, the first step, is assemblied on the workbench of lathe by the first frock that the first part to be processed is housed, and is processed the first part to be processed by lathe; Second step, after the first part to be processed machines, first part to be processed is unloaded by workbench with the first frock, the second frock that second part to be processed is housed is assemblied on the workbench of lathe, by lathe, the second part to be processed is processed, outside workbench, the first part to be processed is disassembled by the first frock.
2. machine-tooled method according to claim 1, it is characterized in that: at the first processing parts by after the first frock disassembles, first frock installs the 3rd part to be processed, after described second part to be processed machines, second part to be processed is unloaded by workbench with the second frock, the first frock that 3rd part to be processed is housed is assemblied on described workbench, by lathe, the 3rd part to be processed is processed, outside workbench, the second part to be processed is disassembled by the second frock.
3. machine-tooled method according to claim 1, it is characterized in that: after described second part to be processed machines, second part to be processed is unloaded by workbench with the second frock, the 3rd frock that 3rd part to be processed is housed is assemblied on described workbench, by lathe, the 3rd part to be processed is processed, outside workbench, the second part to be processed is disassembled by the second frock.
4. the machine-tooled method according to claim 1 ~ 3 any one, it is characterized in that: described workbench is fixedly installed position block, described position block is provided with the turning, location of indent, each frock is provided with to kiss with described location corner shape join for the evagination turning with turning, described location location fit.
5. machine-tooled method according to claim 4, is characterized in that: described position block comprises the first block and second block of split setting, and described turning, location is surrounded by the adjacent side of first, second block described.
6. machine-tooled method according to claim 5, it is characterized in that: first, second block described is fixed on described workbench by connecting bolt, first, second block described is provided with length bearing of trend and that for corresponding connecting bolt install stay bolt consistent with the T-slot length bearing of trend on described workbench and bores a hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310609506.8A CN104289860B (en) | 2013-11-27 | 2013-11-27 | A kind of machine-tooled method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310609506.8A CN104289860B (en) | 2013-11-27 | 2013-11-27 | A kind of machine-tooled method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104289860A true CN104289860A (en) | 2015-01-21 |
| CN104289860B CN104289860B (en) | 2017-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310609506.8A Active CN104289860B (en) | 2013-11-27 | 2013-11-27 | A kind of machine-tooled method |
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| Country | Link |
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| CN (1) | CN104289860B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587343A (en) * | 2019-10-08 | 2019-12-20 | 中国航空工业集团公司洛阳电光设备研究所 | Tool clamp capable of being replaced and installed quickly and using method thereof |
| CN111644656A (en) * | 2020-07-10 | 2020-09-11 | 河北冀力重型机械设备有限公司 | Special vertical boring machine for cooling tower fan speed reducer |
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| JP2002144116A (en) * | 2000-11-13 | 2002-05-21 | Toyota Jidosha Hokkaido Kk | Tire wheel working chuck |
| CN202079413U (en) * | 2011-04-25 | 2011-12-21 | 广州市敏嘉制造技术有限公司 | Magic chuck for machining outer surface of workpiece |
| CN202356915U (en) * | 2011-08-15 | 2012-08-01 | 江门市威特铝业科技有限公司 | Quick-change clamp device |
| CN202428226U (en) * | 2012-01-12 | 2012-09-12 | 成都大宏立机器制造有限公司 | Fixing fixture for lathe machining |
| CN202491098U (en) * | 2011-12-12 | 2012-10-17 | 苏州普洛代尔机电有限公司 | Machining quick-change clamp |
| CN203282215U (en) * | 2013-05-27 | 2013-11-13 | 浙江今飞凯达轮毂股份有限公司 | Off-line machine adjusting tool |
-
2013
- 2013-11-27 CN CN201310609506.8A patent/CN104289860B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002144116A (en) * | 2000-11-13 | 2002-05-21 | Toyota Jidosha Hokkaido Kk | Tire wheel working chuck |
| CN202079413U (en) * | 2011-04-25 | 2011-12-21 | 广州市敏嘉制造技术有限公司 | Magic chuck for machining outer surface of workpiece |
| CN202356915U (en) * | 2011-08-15 | 2012-08-01 | 江门市威特铝业科技有限公司 | Quick-change clamp device |
| CN202491098U (en) * | 2011-12-12 | 2012-10-17 | 苏州普洛代尔机电有限公司 | Machining quick-change clamp |
| CN202428226U (en) * | 2012-01-12 | 2012-09-12 | 成都大宏立机器制造有限公司 | Fixing fixture for lathe machining |
| CN203282215U (en) * | 2013-05-27 | 2013-11-13 | 浙江今飞凯达轮毂股份有限公司 | Off-line machine adjusting tool |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587343A (en) * | 2019-10-08 | 2019-12-20 | 中国航空工业集团公司洛阳电光设备研究所 | Tool clamp capable of being replaced and installed quickly and using method thereof |
| CN111644656A (en) * | 2020-07-10 | 2020-09-11 | 河北冀力重型机械设备有限公司 | Special vertical boring machine for cooling tower fan speed reducer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104289860B (en) | 2017-07-14 |
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