CN102497072A - Processing technology of motor base - Google Patents

Processing technology of motor base Download PDF

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Publication number
CN102497072A
CN102497072A CN2011104235731A CN201110423573A CN102497072A CN 102497072 A CN102497072 A CN 102497072A CN 2011104235731 A CN2011104235731 A CN 2011104235731A CN 201110423573 A CN201110423573 A CN 201110423573A CN 102497072 A CN102497072 A CN 102497072A
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China
Prior art keywords
support
face
base
processing
seam
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Pending
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CN2011104235731A
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Chinese (zh)
Inventor
钟时辉
武中传
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SUZHOU LEGO MOTORS CO Ltd
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SUZHOU LEGO MOTORS CO Ltd
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Priority to CN2011104235731A priority Critical patent/CN102497072A/en
Publication of CN102497072A publication Critical patent/CN102497072A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a processing technology of a motor base. The processing technology comprises the following steps of: processing a locating end face on three ribs at an end K of the base, and processing a section of boss on the periphery of the base, thereby forming a location datum of the base by the locating end face and the boss; then, fixing the base on a lathe by a claw-type technical flange through the location datum, finishing all the inner circles, end faces, chamfers and the like of the base within once finish turning, realizing the needed final size of the base, and finishing the processing. The processing technology of the motor base in the scheme of the invention is simple to operate, and greatly improves the coaxiality of the base, so that the uniformity of air gaps of the motor is ensured, and vibration and noise generated in working process of the motor are reduced; and simultaneously, the rejection rate in base processing is reduced, and work efficiency and production efficiency both are improved.

Description

A kind of processing technology of electric machine stand
Technical field
The present invention relates to a kind of processing technology of machine components, especially a kind of processing technology of electric machine stand belongs to the electric machine stand processing technique field.
Background technology
In processing during electric machine stand, for guarantee motor gas-gap evenly, the seam at electric machine stand two ends and the axiality of iron core retaining are had strict requirement, but because the self structure of electric machine stand, need repeatedly reverse end for end man-hour to folder, location repeatedly adding.Generally all process through following step:
Figure 790375DEST_PATH_IMAGE002
holds with the K that scroll chuck grasps support, the end face and the seam of rough turn N end;
Figure 313761DEST_PATH_IMAGE004
is benchmark with the seam of support N end, and machining tool N holds on the big muscle three the fixedly screwed holes (by drill jig) used of end cap;
Figure 2011104235731100002DEST_PATH_IMAGE006
is benchmark with the end face and the seam of support N end; Support is fixed on the process flange (claiming the seam tire again); The end face of rough turn K end, seam, transition retaining and iron core retaining; Do not unload workpiece, then end face and transition retaining, seam to end value and the chamfering of finish turning K end;
Figure 2011104235731100002DEST_PATH_IMAGE008
is benchmark with the seam of support K end, and processing K holds on the big muscle three the fixedly screwed holes (by drill jig) used of end cap;
Figure 2011104235731100002DEST_PATH_IMAGE010
is benchmark with support K end end face and seam; Support is fixed on another process flange; Finish turning N end transition retaining, seam and iron core block to end value; And the end face of finish turning N end to make support length be end value and chamfering, support completion of processing on lathe so far.
In above-mentioned support manufacturing procedure, the support N of decision support axiality, K two ends and iron core retaining are respectively in different clamping operations, to accomplish, and their machining benchmark do not overlap yet, so the axiality of support just can only rely on frock to guarantee.And convenient for installing and locating, all matched in clearance between the seam of support and the process flange, exist certain fit tolerance between the two, this just can influence the axiality of support inevitably.Especially under the situation of process flange heavy wear, influence is just bigger.In addition; In step
Figure 117506DEST_PATH_IMAGE006
; Rough turn back also can influence machining accuracy at once with regard to finish turning.This is that the workpiece epidermis is harder because the chipping allowance when rough turn is big, causes that support heating, distortion are serious, and the seam that goes out of finish turning certainly exists very big error in this case, and follow-up processing with this seam as benchmark, must influence machining accuracy.These errors not only can cause the scrappage of support processing, waste a lot of processing costs; Simultaneously,, also be easy to influence the operate as normal of motor, produce vibration and noise, not only environment has been caused pollution, also reduced the life-span of motor for the motor that axiality is had relatively high expectations.
Summary of the invention
Technical problem to above-mentioned existence the objective of the invention is: proposed a kind of can be in clamping, the processing technology of the accurately machined electric machine stands in position such as circle, end face, two ends seam in accomplishing.
Technical solution of the present invention is achieved in that a kind of processing technology of electric machine stand, may further comprise the steps:
Figure 2011104235731100002DEST_PATH_IMAGE012
rough turn support N end: support K end is fixed on the scroll chuck of lathe the end face and the seam of rough turn support N end;
Figure 2011104235731100002DEST_PATH_IMAGE014
bores N end screwed hole: the seam with support N end is a benchmark; On the N end face of three big muscle of support, get out, be used for fixing the screwed hole of end cap;
Figure 2011104235731100002DEST_PATH_IMAGE016
rough turn support K end: end face and seam with support N end are benchmark; Support N end is positioned on the lathe end face of rough turn support K end, seam, transition retaining and iron core retaining through process flange;
Figure 2011104235731100002DEST_PATH_IMAGE018
processes positioning reference: the location end face on three big muscle of processing support K end; And one section boss on the support cylindrical, said location end face and boss form a positioning reference of support;
bores K end screwed hole: after with above-mentioned positioning reference support being located; On the K end face of three big muscle of support, get out, be used for fixing the screwed hole of end cap;
Figure 2011104235731100002DEST_PATH_IMAGE022
finish turning support: support is fixed on the lathe through the jack catchs type process flange with above-mentioned positioning reference; All interior circle, end face and chamfering etc. on the finish turning support; Reach the required final size of support, accomplish processing.
Preferably, the axial length of said support cylindrical convex platform is 10mm.
Because the utilization of technique scheme, the present invention compared with prior art has advantage:
The processing technology of the present invention program's electric machine stand; It is processed on support; Positioning reference by location end face on the big muscle and the boss on the cylindrical form is positioned at support on the jack catchs type flange through this positioning reference, in this clamping; The fine finishining at positions such as interior circle that just can finishing stand, end face, two ends seam obtains the support of required size.The present invention program is simple to operate, has improved the axiality of support greatly, thereby has guaranteed the uniformity of motor gas-gap, and the vibration when having reduced machine operation reduces noise 3~5dB through experiment showed; Simultaneously, also reduce the scrappage of support processing, improved operating efficiency and productivity effect.
Description of drawings
Below in conjunction with accompanying drawing technical scheme of the present invention is described further:
The structural representation of accompanying drawing l during for the processing technology clamping of electric machine stand of the present invention;
Wherein: 1, interior circle; 2, end face; 3, jack catchs type process flange; 4, support; 5, boss; 6, seam; 7, chamfering; 8, lathe spindle; 9, lathe tool; 10, knife bar.
Embodiment
Below in conjunction with accompanying drawing the present invention is described.
The processing technology of a kind of electric machine stand of the present invention may further comprise the steps:
Figure 421449DEST_PATH_IMAGE012
rough turn support N end: support K end is fixed on the scroll chuck of lathe the end face and the seam of rough turn support N end;
Figure 696572DEST_PATH_IMAGE014
bores N end screwed hole: the seam with support N end is a benchmark; On the N end face of three big muscle of support, get out, be used for fixing the screwed hole of end cap;
Figure 402360DEST_PATH_IMAGE016
rough turn support K end: end face and seam with support N end are benchmark; Support N end is positioned on the lathe end face of rough turn support K end, seam, transition retaining and iron core retaining through process flange;
Figure 737527DEST_PATH_IMAGE018
processes positioning reference: the location end face on three big muscle of processing support K end; And one section boss on the support cylindrical; The axial length of this boss is 10mm, and said location end face and boss form a positioning reference of support;
bores K end screwed hole: after with above-mentioned positioning reference support being located; On the K end face of three big muscle of support, get out, be used for fixing the screwed hole of end cap;
is shown in accompanying drawing 1; Finish turning support: with by location end face (not shown); Positioning reference with boss 5 formation; Support 4 through jack catchs type process flange 3 and lathe spindle 8 location and fixing, is utilized and is fixed on the lathe tool 9 on the knife bar 10, all interior circle 1, end face 2, seam 6 and chamfering 7 etc. on the finish turning support 4; Thereby reach the required final size of support 4, the processing of finishing stand 4.
Because the utilization of technique scheme, the present invention compared with prior art has advantage:
The processing technology of electric machine stand of the present invention; It is processed on support; Positioning reference by location end face on the big muscle and the boss on the cylindrical form is positioned at support on the jack catchs type flange through this positioning reference, in this clamping; The fine finishining at positions such as interior circle that just can finishing stand, end face, two ends seam obtains the support of required size.The present invention program is simple to operate, has improved the axiality of support greatly, thereby has guaranteed the uniformity of motor gas-gap, and the vibration when having reduced machine operation reduces noise 3~5dB through experiment showed; Simultaneously, also reduce the scrappage of support processing, improved operating efficiency and productivity effect.
The foregoing description only is explanation technical conceive of the present invention and characteristics; Its purpose is to let the personage that is familiar with this technology can understand content of the present invention and implements; Can not limit protection scope of the present invention with this; All equivalences that spirit is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.

Claims (2)

1. the processing technology of an electric machine stand may further comprise the steps:
Figure 785421DEST_PATH_IMAGE001
rough turn support N end: support K end is fixed on the scroll chuck of lathe the end face and the seam of rough turn support N end;
Figure 114771DEST_PATH_IMAGE002
bores N end screwed hole: the seam with support N end is a benchmark; On the N end face of three big muscle of support, get out, be used for fixing the screwed hole of end cap;
Figure 126721DEST_PATH_IMAGE003
rough turn support K end: end face and seam with support N end are benchmark; Support N end is positioned on the lathe end face of rough turn support K end, seam, transition retaining and iron core retaining through process flange;
Figure 795600DEST_PATH_IMAGE004
processes positioning reference: the location end face on three big muscle of processing support K end; And one section boss on the support cylindrical, said location end face and boss form a positioning reference of support;
Figure 851280DEST_PATH_IMAGE005
bores K end screwed hole: after with above-mentioned positioning reference support being located; On the K end face of three big muscle of support, get out, be used for fixing the screwed hole of end cap;
Figure 934772DEST_PATH_IMAGE006
finish turning support: support is fixed on the lathe through the jack catchs type process flange with above-mentioned positioning reference; All interior circle, end face and chamfering etc. on the finish turning support; Reach the required final size of support, accomplish processing.
2. the processing technology of electric machine stand as claimed in claim 1, it is characterized in that: the axial length of said support cylindrical convex platform is 10mm.
CN2011104235731A 2011-12-17 2011-12-17 Processing technology of motor base Pending CN102497072A (en)

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Application Number Priority Date Filing Date Title
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103259380A (en) * 2013-05-28 2013-08-21 南车株洲电力机车研究所有限公司 Manufacturing method for motor shell body
CN103615267A (en) * 2013-11-29 2014-03-05 中煤北京煤矿机械有限责任公司 Guide sleeve of hydraulic support stand column and machining method
CN105215638A (en) * 2015-10-30 2016-01-06 宁夏西北骏马电机制造股份有限公司 The processing method of development machine electric machine stand
CN105375712A (en) * 2015-11-02 2016-03-02 甘肃酒钢集团西部重工股份有限公司 Stator base processing and manufacturing method
CN107030454A (en) * 2017-05-23 2017-08-11 哈尔滨电气动力装备有限公司 Megawatt wind generator stator skeleton processing technology and its fitting device
CN107443011A (en) * 2017-06-20 2017-12-08 万向钱潮传动轴有限公司 A kind of processing technology of intermediate flange
CN108321998A (en) * 2017-01-16 2018-07-24 郑州宇通客车股份有限公司 Motor case processing method and processing tool
CN108857288A (en) * 2018-08-06 2018-11-23 上海电气集团上海电机厂有限公司 The method of 1E grades of nuclear power emergency diesel dynamo stator cores and base with processing
CN109909684A (en) * 2019-01-23 2019-06-21 无锡市卓益机械制造有限公司 Support component processing technology

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002165425A (en) * 2000-11-24 2002-06-07 Matsushita Electric Ind Co Ltd Manufacturing method for motor base
CN201333540Y (en) * 2008-09-06 2009-10-28 山东华力电机集团股份有限公司 Tooling clamping fixture for drilling holes on end surface of motor bedplate
CN201450420U (en) * 2009-07-02 2010-05-05 无锡市中达电机有限公司 Vehicle fixture of cast iron base of ironclad motor
CN101814808A (en) * 2010-05-10 2010-08-25 南通弘峰机电有限公司 Manufacturing technology of shell of wind-driven generator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002165425A (en) * 2000-11-24 2002-06-07 Matsushita Electric Ind Co Ltd Manufacturing method for motor base
CN201333540Y (en) * 2008-09-06 2009-10-28 山东华力电机集团股份有限公司 Tooling clamping fixture for drilling holes on end surface of motor bedplate
CN201450420U (en) * 2009-07-02 2010-05-05 无锡市中达电机有限公司 Vehicle fixture of cast iron base of ironclad motor
CN101814808A (en) * 2010-05-10 2010-08-25 南通弘峰机电有限公司 Manufacturing technology of shell of wind-driven generator

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103259380A (en) * 2013-05-28 2013-08-21 南车株洲电力机车研究所有限公司 Manufacturing method for motor shell body
CN103259380B (en) * 2013-05-28 2015-11-04 南车株洲电力机车研究所有限公司 A kind of processing method of electric machine casing
CN103615267A (en) * 2013-11-29 2014-03-05 中煤北京煤矿机械有限责任公司 Guide sleeve of hydraulic support stand column and machining method
CN105215638A (en) * 2015-10-30 2016-01-06 宁夏西北骏马电机制造股份有限公司 The processing method of development machine electric machine stand
CN105375712A (en) * 2015-11-02 2016-03-02 甘肃酒钢集团西部重工股份有限公司 Stator base processing and manufacturing method
CN105375712B (en) * 2015-11-02 2018-04-06 甘肃酒钢集团西部重工股份有限公司 A kind of out frame processing method
CN108321998A (en) * 2017-01-16 2018-07-24 郑州宇通客车股份有限公司 Motor case processing method and processing tool
CN107030454A (en) * 2017-05-23 2017-08-11 哈尔滨电气动力装备有限公司 Megawatt wind generator stator skeleton processing technology and its fitting device
CN107443011A (en) * 2017-06-20 2017-12-08 万向钱潮传动轴有限公司 A kind of processing technology of intermediate flange
CN108857288A (en) * 2018-08-06 2018-11-23 上海电气集团上海电机厂有限公司 The method of 1E grades of nuclear power emergency diesel dynamo stator cores and base with processing
CN109909684A (en) * 2019-01-23 2019-06-21 无锡市卓益机械制造有限公司 Support component processing technology

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Application publication date: 20120613