CN1042766C - Method and appratus for detecting storage battery - Google Patents

Method and appratus for detecting storage battery Download PDF

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Publication number
CN1042766C
CN1042766C CN93100654A CN93100654A CN1042766C CN 1042766 C CN1042766 C CN 1042766C CN 93100654 A CN93100654 A CN 93100654A CN 93100654 A CN93100654 A CN 93100654A CN 1042766 C CN1042766 C CN 1042766C
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China
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accumulator
terminal voltage
characteristic curve
discharge characteristic
reference value
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CN93100654A
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CN1084281A (en
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下本贤吉
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M & C Co Ltd
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M & C Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/3644Constructional arrangements
    • G01R31/3646Constructional arrangements for indicating electrical conditions or variables, e.g. visual or audible indicators
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/392Determining battery ageing or deterioration, e.g. state of health
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Tests Of Electric Status Of Batteries (AREA)
  • Testing Electric Properties And Detecting Electric Faults (AREA)
  • Secondary Cells (AREA)

Abstract

The invention relates to a method for inspecting the deterioration of a battery and its residual capacity, and the apparatus therefor. In the method, a load is connected with a battery (1) to be inspected, and the current corresponding to its capacity is made to flow through it. Then, by monitoring the change of the terminal voltage (V) of the battery (1) for a predetermined time, judged is the deterioration of the battery (1) according to the change. From the terminal voltage (V) of the battery (1), judged is the residual capacity of the battery (1). Further, the results of the judgement thereof are displayed on a displaying means. Thereby, the deterioration of the battery and its residual capacity can be grasped easily and surely, and they can be confirmed with the display immediately.

Description

The inspection method of accumulator and device thereof
The present invention relates to be used to check the accumulator inspection method and the device thereof of accumulator degree of aging and residual capacity.
Usually, the capacity of accumulator is stipulated with ampere hour (Ah) capacity and time rate (hourrate).For example capacity is that the accumulator of 10Ah/10 time rate only has the ability that flow through the 1A steady current in 10 hours.
The 6th illustrates the desirable discharge characteristic curve 30 of 12V accumulator.According to this figure, the terminal voltage of accumulator is from the moment T that is full of electricity of 12.6V 1The moment T of having put electricity to 10.6V 2Almost keep smooth state, one crosses the moment T of having put electricity 2Just descend sharp.
Illustrated discharge characteristic curve 30 is curves of deferring to aforesaid time rate discharge.If for example make the current discharge of the accumulator of 10Ah/10 time rate with 10A, then the time that can use is just less than 1 hour, and accumulator will become the state of having put electricity through about 30 minutes, and discharge characteristic curve also becomes irregular.
Although can know the residual capacity of accumulator, because terminal voltage does not descend under light condition, so even measured the residual capacity that the terminal voltage of accumulator can not be known accumulator in this state according to the terminal voltage of accumulator.
In addition, accumulator can be aging through long-term the use.Accumulator is in a single day aging, just can not obtain smooth discharge characteristic curve 30 as shown in the figure, thereby need more renew battery.
Now, just when reality is used accumulator, according to the time that may use with the degree of aging of feeling to judge accumulator.But, since the time that may use change with the size of discharge current, so with this with can not the judge rightly degree of aging of accumulator of the method for feeling.
The present invention is conceived to the problems referred to above, and purpose provides can be correctly and grasp the accumulator inspection method and the device thereof of accumulator degree of aging and residual capacity easily.
The accumulator inspection method of inspection accumulator degree of aging of the present invention is to be undertaken by the variation of current supply being measured its terminal voltage time the accumulator, it is characterized in that the following step:
(a~d) then is identified for discerning described discharge characteristic curve (the terminal voltage determinating reference value (V of a~d) of each different schedule time to verify the discharge characteristic curve that expression changes for the terminal voltage of the accumulator of a period of time through having later different degree of agings 1~V 3);
Supply the accumulator that current supply is arrived examine with the corresponding electric current of described accumulator capacity by connecting load, follow each process moment of the described schedule time that begins in the initial moment, with the terminal voltage (V) and the described determinating reference value (V of accumulator from supplying electric current 1~V 3) compare;
Utilize above-mentioned each comparative result constantly judge examine described accumulator discharge characteristic curve whether with described battery with different degree of agings in any discharge characteristic curve corresponding; And
Discern the degree of aging of the accumulator of described examine according to described judged result.
The present invention is used to check that the accumulator testing fixture of accumulator degree of aging comprises that one is used for the power-on circuit of current supply accumulator, is used for judging by the terminal voltage (V) of measuring described accumulator in supply power the judgment means of described accumulator degree of aging, and an output unit that is used for transmitting to the outside described judged result, it is characterized in that:
The load that is used to provide with the corresponding electric current of capacity of the accumulator of examine is provided described power-on circuit; And
Described judgment means comprises:
One time was used to measure the effluxion after described power-on circuit is switched on through measurement mechanism;
One determinating reference value setting device is used for giving birth to curve setting according to the discharge pasture of described accumulator and has the accumulator of different degree of agings for identification is a plurality of at the discharge characteristic curve of each different schedule time (the terminal voltage determinating reference value (V of a~d) 1~V 3);
One comparison means is used for the value that records when described effluxion measurement mechanism and compares the terminal voltage of the accumulator of described examine (V) with the described schedule time corresponding judgment reference value when consistent with the corresponding schedule time; And
One control device, be used for judging at the comparative result of each corresponding schedule time that by described comparison means the discharge characteristic curve of accumulator of examine is whether corresponding with any discharge characteristic curve of a plurality of accumulators with different degree of agings, differentiate the degree of aging of the accumulator of described examine then according to described judged result.
Inspection method according to accumulator of the present invention, the accumulator of examine is connected with load and makes with the corresponding electric current of the capacity of this accumulator flow through, the variation of the terminal voltage of accumulator in monitoring is fixed time, and respectively the degree of aging of accumulator and the residual capacity of accumulator are judged according to its variable condition, so, can grasp the degree of aging and the residual capacity of accumulator easily and positively.
In addition, in testing fixture, shown its judged result,, just can confirm the degree of aging and the residual capacity of accumulator immediately so seen its displaying contents according to battery of the present invention.
The 1st figure is the structured flowchart of testing fixture of the accumulator of one embodiment of the invention;
The 2nd figure is the key diagram of the establishing method of the 1st determinating reference value;
The 3rd figure is the key diagram of the establishing method of the 2nd determinating reference value;
The 4th figure is the process flow diagram of the control sequence of controller;
The 5th figure is the process flow diagram of detailed process of the step 9 of the 4th figure;
The 6th figure is the key diagram of the discharge characteristic curve of accumulator.
The 1st figure has provided the testing fixture about the accumulator of one embodiment of the invention.
The testing fixture of this accumulator has: be used for the accumulator 1 of examine is connected power-on circuit 3, the timer 4 that is used to measure the effluxion after power-on circuit 3 energising beginnings that makes it to switch on, the 1st determinating reference value V that is set at differentiation accumulator 1 degree of aging and residual capacity with load 2 1~V 3With the 2nd determinating reference value E 1~E 10Determinating reference value setting device 5, utilize the 1st determinating reference value V 1~V 3The variable condition of monitoring accumulator 1 terminal voltage V with the 1st arbiter 6 of differentiating degree of aging, by 4 luminophors, 10 bright lamps show the differentiation result of the 1st arbiter 6 the 1st display 8, utilize the 2nd determinating reference value E 1~E 10The terminal voltage of measuring accumulator 1 is with the 2nd arbiter 7 of differentiating residual capacity and the 2nd display 9 that shows the differentiation result of the 2nd arbiter 7 with 11 luminophors, 11 bright lamps.
Aforementioned load 2 is connected in order to flow through in power-on circuit 3 with the corresponding electric current of the battery capacity of accumulator 1.For example, if accumulator capacity is the 10Ah time rate, then use the load that to flow through the 1A steady current.
Make and break contact 12 is housed on the power-on circuit 3, and this make and break contact 12 is just closed when pressing set pushbutton switch 13, just disconnects when pressing reset button switch 14.
Aforementioned timer 4 has been set the described a plurality of setting-up time t in back 1~t 4, by the 1st arbiter 6 input enabling signals the time, each setting-up time t is whenever carried out once in the action that just picks up counting 1-t 3Timing just send a signal that time is up.
The loop takes place by for example normal voltage and constitutes in aforementioned determinating reference value setting device 5.In the 2nd figure, represented the 1st determinating reference value V 1~V 3Establishing method, in the 3rd figure, represented the 2nd determinating reference value E 1~E 10Establishing method.
Among the 2nd figure, a~d is the discharge characteristic curve of the different accumulator of degree of aging.Transverse axis is the time, and the longitudinal axis is a terminal voltage.A is an example of the discharge characteristic curve of not aged desirable accumulator, b is an example that does not almost have the discharge characteristic curve of aging good accumulator, c is an example of the discharge characteristic curve of the accumulator that wearing out, and d is an aging example that seriously needs the discharge characteristic curve of the accumulator changed.
The t of transverse axis 0, t 4The termination of the zero hour of expression inspection and inspection constantly respectively.From checking the t zero hour 0Stop t constantly to checking 4The time interval be equivalent to supervision time T.The aforementioned inspection t zero hour 0Be the moment that aforesaid power-on circuit 3 begins to switch on, in addition, check that stopping constantly is the moment that stops to switch on.
The t of transverse axis 1~t 3Be setting-up time by aforementioned timer settings, the V of the longitudinal axis 1~V 3It is the 1st determinating reference value that sets by aforementioned determinating reference value setting device 5.Slope according to the discharge characteristic curve of accumulator is different with its degree of aging, is determined by experiment each the 1st determinating reference value V 1~V 3
For example, the energising back is at each setting-up time t of process 1, t 2, t 3In the time of constantly, if the terminal voltage V of the accumulator of examine is greater than each the 1st determinating reference value V constantly 1~V 3, promptly the situation of discharge characteristic curve a is just judged that this accumulator is not aged desirable accumulator, and is provided the evaluation of " excellent ".
When the terminal voltage V of checked accumulator is passing through setting-up time t 1The moment less than the 1st determinating reference value V 1And at process setting-up time t 2, t 3The moment respectively greater than the 1st determinating reference value V 2, V 3The time, promptly discharge characteristic curve is the situation of b, just judges that this accumulator is almost not aged good accumulator, and provides the evaluation of " very ".
When the terminal voltage V of checked accumulator is passing through each setting-up time t 1, t 2The moment respectively less than the 1st determinating reference value V 1, V 2, and at process setting-up time t 3The moment greater than the 1st determinating reference value V 3The time, promptly discharge characteristic curve is the situation of c, just judges that this accumulator is the accumulator that is wearing out, and provides the evaluation of " attention ".
When the terminal voltage V of checked accumulator is passing through each setting-up time t 1~t 3The moment less than each determinating reference value V 1~V 3The time, promptly discharge characteristic curve is the situation of d, just judges that this accumulator aging seriously needs change, and provides the evaluation of " will change ".
The 3rd figure is the 2nd determinating reference value E 1~E 10Establishing method, also show the discharge characteristic curve 30 of desirable accumulator on the figure.
On this discharge characteristic curve 30, respectively at the moment T that is full of electricity 1Terminal voltage (accumulator to 12V is 12.6V) nearby set the 1st the 2nd determinating reference value E 1, at the state of putting electricity T constantly 2Terminal voltage (accumulator to 12V is 10.6V) nearby set the 10th the 2nd determinating reference value E 10, simultaneously, the time interval between them is divided into 9 five equilibriums, set the 2nd to the 9th the 2nd determinating reference value E 2~E 9, be in which scope according to the size of terminal voltage and judge that residual capacity is 0%, 10% ... a kind of in 100%.Thereby, if terminal voltage V is E 1>V 〉=E 2, judge that then residual capacity is 90%.
Return the 1st figure, the 1st arbiter 6 is made of 3 voltage comparators 15,16,17 and controller 18.Each voltage comparator 15,16,17 is used for the terminal voltage of accumulator 1 and aforementioned each the 1st determinating reference V 1~V 3Make comparisons respectively, terminal voltage V is greater than the 1st determinating reference value V 1~V 3, just to the decision data of controller 18 output logics " 1 ", terminal voltage V is less than the 1st determinating reference value V 1~V 3, just to the decision data of controller 18 output logics " 0 ".
Aforementioned controller 18 is made of for example programmed logic device, and after the switching signal of input from set pushbutton switch 13 and reset button switch 14,14 outputs start and stop signal to the break-make control of aforementioned make and break contact 12 with to timer.In addition, controller 18 is taken into decision data A from each voltage comparator 15~17 successively according to the time carry signal of timer 4 1~A 3, simultaneously according to these decision data A 1~A 3Judge the degree of aging of accumulator 1, and its judged result is defeated by the 1st display 8.The control sequence of controller 18 is shown in the 4th figure and the 5th figure (details aftermentioned).
The 1st display 18 has 4 luminophors 10 being made up of light emitting diode, light in the luminophor 10 one according to the judged result of aforementioned controller 18, expression is a certain evaluation in " excellent ", " very ", " attention ", " will change " to tested accumulator 1 degree of aging, in the example of the 1st figure, light with the 2nd luminophor 10 that oblique line is represented, the state of hence one can see that this accumulator 1 is good.
The 2nd arbiter 7 is made of voltage comparator 19 and retainer 20.Aforesaid voltage comparer 19 be used for the terminal voltage V of accumulator 1 respectively with each the 2nd determinating reference value E 1~E 10Compare, terminal voltage V is greater than each the 2nd determinating reference value E 1~E 10The time to the decision data B of retainer 20 output logics " 1 " 1~B 10, less than the time output logic " 0 " decision data.
Aforementioned retainer 20 is made of latch circuit etc., keeps the decision data B from aforesaid voltage comparer 19 1~B 10And to 9 outputs of the 2nd display.
The 2nd display 9 has 11 luminophors 11 being made up of light emitting diode, lights corresponding luminophor 11 according to the maintenance data of aforementioned retainer 20, and expression is the judgement that a certain situation in 0% to 100% is carried out to the residual capacity of tested accumulator 1.In the example of the 1st figure, to light with 10 luminophors 11 that oblique line is represented, residual capacity that hence one can see that is 90%.
The 4th figure is with the control sequence figure of step 1 (representing with " STI " among the figure)~step 11 expression according to aforementioned controller 18.
In the step 1 of this figure, judge whether set pushbutton switch 13 is pressed, if judge it is " YES ", then, make timing begin action (step 2) to timer 4 output enabling signals.
In step 3, judge whether only to have passed through setting-up time t according to whether having imported initial " time is up " signal from timer 4 1Time, if this judgement is " YES ", then read decision data A by the 1st voltage comparator 15 1, and store (step 4) in the storer (not shown) in the controller 18 into.
In step 5, the signal of having imported the 2nd " time is up " from timer 4 according to whether judges whether to have passed through setting-up time t 2Time, if this judgement is " YES ", then read decision data A by the 2nd voltage comparator 16 2, and store (step 6) in the storer (not shown) in the controller 18 into.
In step 7, the signal of having imported the 3rd " time is up " from timer 4 according to whether judges whether to have passed through setting-up time t 3Time, if this judgement is " YES ", then read difference data A by the 3rd voltage comparator 17 3, and store (step 8) in the storer (not shown) in the controller 18 into.
Like this, read individual decision data A 1~A 3The time, in step 9, controller 18 is just carried out (the step 9-1~9-10), judge the degree of aging of accumulator 1 of the control sequence shown in the 5th figure.In step 10, after inspection finishes, judge whether reset button switch 14 is pressed, if this judgement is " YES ", then controller 18 just makes the timing action stop (step 11) to timer 4 output stop signals.
In the 5th figure, controller 18 goes out data A at step 9-1 from aforementioned memory read 1~A 3, judge the degree of aging of accumulator 1 according to the formation of its data.
If decision data A 1~A 3All be logical one, then at this moment being judged as of step 9-2 " YES " just judged that checked accumulator 1 is not aging desirable accumulator, and made the luminophor 10 of expression " excellent " light (step 9-3).
If decision data A 1Be logical zero, remaining decision data A 2, A 3Be logical one, then being judged as of step 9-4 " YES " at this moment, just judged that checked accumulator 1 is almost not aging good accumulator, and made the luminophor 10 of expression " very " light (step 9-5).
If decision data A 1, A 2All be logical zero, remaining decision data A 3Be logical one, then being judged as of step 9-6 " YES " at this moment, just judged that checked accumulator 1 is the accumulator that is wearing out, and made the luminophor 10 of expression " attention " light (step 9-7).
If decision data A 1~A 3All be logical zero, at this moment being judged as of step 9-8 " YES " then, just judge that checked accumulator 1 is the aging accumulator changed of seriously needing, and the luminophor 10 that expression " will be changed " is lighted (step 9-9).
If decision data A~A 3All inequality with above-mentioned any situation, then can not judge, at this moment, adopt modes such as for example making all luminophors 10 flicker certain hours to represent (step 9-10).

Claims (2)

1. one kind by measuring current supply the accumulator inspection method that its terminal voltage is checked the accumulator degree of aging in accumulator, it is characterized in that the following step:
(a~d) then is identified for discerning described discharge characteristic curve (the terminal voltage determinating reference value (V of a~d) of each different schedule time to verify the discharge characteristic curve that expression changes for the terminal voltage of the accumulator of a period of time through having later different degree of agings 1~V 3);
Supply the accumulator (1) that current supply is arrived examine with the corresponding electric current of described accumulator (1) capacity by connecting load (2), follow each process moment of the described schedule time that begins in the initial moment, with the terminal voltage (V) and the described determinating reference value (V of accumulator (1) from supplying electric current 1~V 3) compare;
Utilize above-mentioned each comparative result constantly judge examine described accumulator (1) discharge characteristic curve whether with described battery with different degree of agings in any discharge characteristic curve corresponding; And
Discern the degree of aging of the accumulator (1) of described examine according to described judged result.
2. accumulator testing fixture, comprise that one is used for the power-on circuit of current supply accumulator (1) (3), is used for judging by the terminal voltage (V) of measuring described accumulator (1) in supply power the judgment means of described accumulator degree of aging, and an output unit that is used for transmitting to the outside described judged result, it is characterized in that:
The load (2) that is used to provide with the corresponding electric current of capacity of the accumulator (1) of examine is provided described power-on circuit (3); And
Described judgment means comprises:
One time was used to measure the effluxion after described power-on circuit (3) is switched on through measurement mechanism;
One determinating reference value setting device is used for discharge characteristic curve according to described accumulator and is set at that identification is a plurality of to have the accumulator of different degree of agings at the discharge characteristic curve of each different schedule time (the terminal voltage determinating reference value (V of a~d) 1-V 3);
One comparison means is used for the value that records when described effluxion measurement mechanism and compares the terminal voltage of the accumulator of described examine (1) (V) with the described schedule time corresponding judgment reference value when consistent with the corresponding schedule time; And
One control device, be used for judging at the comparative result of each corresponding schedule time that by described comparison means the discharge characteristic curve of accumulator (1) of examine is whether corresponding with any discharge characteristic curve of a plurality of accumulators with different degree of agings, differentiate the degree of aging of the accumulator (1) of described examine then according to described judged result.
CN93100654A 1992-09-14 1993-01-29 Method and appratus for detecting storage battery Expired - Fee Related CN1042766C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP4270851A JP2727149B2 (en) 1992-09-14 1992-09-14 Battery inspection method
JPHEI4-270851 1992-09-14
JPHEI270851/92 1992-09-14

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CN1084281A CN1084281A (en) 1994-03-23
CN1042766C true CN1042766C (en) 1999-03-31

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CN (1) CN1042766C (en)
AU (1) AU2956792A (en)
WO (1) WO1994007278A1 (en)

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JPH04143568A (en) * 1990-10-04 1992-05-18 Nippondenso Co Ltd Cold accumulating type cooling device

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JP2727149B2 (en) 1998-03-11
WO1994007278A1 (en) 1994-03-31
JPH0694809A (en) 1994-04-08
AU2956792A (en) 1994-04-12
CN1084281A (en) 1994-03-23

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