CN104276400B - A kind of part flow arrangement and automatic shunt mechanism - Google Patents

A kind of part flow arrangement and automatic shunt mechanism Download PDF

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Publication number
CN104276400B
CN104276400B CN201410520610.4A CN201410520610A CN104276400B CN 104276400 B CN104276400 B CN 104276400B CN 201410520610 A CN201410520610 A CN 201410520610A CN 104276400 B CN104276400 B CN 104276400B
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cylinder
longitudinal
driving lever
horizontal driving
flow arrangement
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CN104276400A (en
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罗勇
潘俊武
赵明宏
罗明
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Guangdong daicaxu Auto Parts Co., Ltd
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GUANGZHOU DICASTAL ASAHI ALUMINUM CASTING Co Ltd
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Abstract

The present invention relates to a kind of part flow arrangement, including some longitudinal cylinders being arranged side by side and at least horizontal driving lever, laterally driving lever be located therein between two adjacent longitudinal cylinders and can between two longitudinal direction cylinders transverse shifting, the laterally supporting jacking unit that is provided with of driving lever, jacking unit makes horizontal driving lever be raised above to exceeding longitudinal cylinder or decreasing below downwards longitudinal cylinder.The invention still further relates to use the automatic shunt mechanism of part flow arrangement.The present invention utilizes longitudinal cylinder to make product along longitudinally fed on end slipway, when needs branch to transverse slipway, jacking unit is utilized to make horizontal driving lever rise, the most horizontal group of product is on the transverse slipway of device both sides, longitudinal cylinder and longitudinal cylinder is used to use with the linkage of horizontal driving lever by simple, the position realizing branching to specify by the orientating products on production line, for detection, greatly improves production efficiency.Present invention can apply to product automatic shunt on a production line.

Description

A kind of part flow arrangement and automatic shunt mechanism
Technical field
The present invention relates to the processing of auto parts and components, particularly a kind of part flow arrangement and automatic shunt mechanism.
Background technology
At present, production firm is required for being tested its quality by coroner during producing automotive hub, tool The way of body is to be transported to somewhere by wheel hub product from streamline by the way of a dead lift shunts.But, along with The lifting of casting efficiency, the output time of product is gradually less than the detection time, then just returns on streamline and causes product overloading, and And the Check-Out Time of coroner is wasted in shunting, then just cannot check production product in time.
The quality of whole production line and product also can be brought the biggest impact, such as by overstocking of product:
1. product overloading can affect control of product quality, and done product has not enough time to inspection, so brings to product quality Bigger quality impact;
2. product overloading also contributes to the 5S at scene simultaneously, and tractor driver also can be affected in process works, and even can draw There is security incident;
3. overstocking of product can affect normal Foundry Production simultaneously!Process easily causes knock damage;
4. the overstocked meeting of product causes checkout procedure to accelerate, and missing inspection, brill rising head overstock.
Summary of the invention
In order to overcome above-mentioned technical problem, it is an object of the invention to provide a kind of part flow arrangement, it is achieved the orientation of product Shunting.
The technical solution adopted in the present invention is:
A kind of part flow arrangement, including some longitudinal cylinders being arranged side by side and at least horizontal driving lever, described horizontal group Bar be located therein between two adjacent longitudinal cylinders and can between two longitudinal cylinders transverse shifting, described horizontal driving lever is supporting to be set Jacking unit, described jacking unit is had to make horizontal driving lever be raised above to exceeding longitudinal cylinder or decreasing below downwards longitudinal rolling Cylinder.
As the further improvement of technique scheme, described horizontal driving lever has two, and the line of two horizontal driving levers hangs down Directly in longitudinal cylinder, described two horizontal driving levers synchronize traversing.
As the further improvement of technique scheme, described jacking unit includes cross slide, on described cross slide Being provided with lifter, described lifter connects horizontal driving lever.
As the further improvement of technique scheme, described cross slide is arranged over relatively-stationary with cross slide Guide plate, described guide plate is provided with fairlead that is supporting with horizontal driving lever and that move up and down for horizontal driving lever.
As the further improvement of technique scheme, also include that traversing driver element, described traversing driver element include Fixing end and outfan, described fixing end is fixed relative to the axis of longitudinal cylinder, and outfan connects cross slide also can be parallel Axial-movement back and forth is made in longitudinal cylinder.
As the further improvement of technique scheme, described cross slide connects line slideway, described line slideway Load-bearing as cross slide.
As the further improvement of technique scheme, described each longitudinal cylinder one end in the same direction is connected to sprocket wheel, institute respectively Stating the external diameter external diameter less than longitudinal cylinder of sprocket wheel, described each sprocket wheel is engaged with driving chain in bottom, and described driving chain does One-way movement.
As the further improvement of technique scheme, the two ends of described longitudinal cylinder are provided with transition cylinder, described transition Cylinder is transversely to the machine direction cylinder.
The present invention also provides for a kind of automatic shunt mechanism, thus the product that realizes of simplicity arrives appointment position automatically.
A kind of automatic shunt mechanism, horizontal with the twice being transversely to the machine direction slideway including one end slipway in " fourth " font To slideway, the crossover location at " fourth " word is provided with part flow arrangement, and described transverse slipway is positioned at the transverse ends of longitudinal cylinder, described End slipway is positioned at longitudinal exit of longitudinal cylinder.
As the further improvement of technique scheme, described end slipway and transverse slipway are equipped with emitter and connect Receiving device, the straight line that corresponding emitter is linked to be to receptor presss from both sides at the straight line at the traffic direction place of corresponding slideway with product One acute angle.
The invention has the beneficial effects as follows: the present invention utilizes longitudinal cylinder to make product along longitudinally fed to end slipway, When needing to branch to transverse slipway, utilize jacking unit to make horizontal driving lever rise, more horizontal group of product is slided to the horizontal of device both sides On road, longitudinal cylinder and longitudinal cylinder is used to use with the linkage of horizontal driving lever by simple, it is achieved by the product on production line Product direction splitter for detection to the position specified, eliminates the operation using a dead lift, greatly improves production efficiency.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the front view of the present invention;
Fig. 2 is the enlarged diagram of part A in Fig. 1;
Fig. 3 is the right view of the present invention;
Fig. 4 is the enlarged diagram of part B in Fig. 3;
Fig. 5 is the top view of the present invention;
Fig. 6 is the structural representation of longitudinal cylinder;
Fig. 7 is the schematic diagram of traversing driver element;
The schematic diagram of Tu8Shi automatic shunt mechanism.
Detailed description of the invention
Part flow arrangement as shown in Figures 1 to 6, including some longitudinal cylinders 1 being arranged side by side and at least horizontal driving lever 2.Each longitudinal cylinder 1 rolls the most in one direction so that the product in its surface process can irreversibly deliver, such as shown in Fig. 1 Move to the left from right side.Laterally driving lever 2 is located therein between two adjacent longitudinal cylinders 1, and should be near middle part Between two longitudinal cylinders 1.Laterally driving lever 2 can do the horizontal shifting being parallel to longitudinal cylinder 1 axis between two longitudinal cylinders 1 Dynamic, thus drive product to move in the same direction with horizontal driving lever 2.In order to ensure product in entering longitudinal cylinder 1 regional extent not by Laterally driving lever 2 stops, horizontal driving lever 2 is supporting is provided with jacking unit, and this jacking unit is capable of being raised and lowered, and drives when it rises Laterally driving lever 2 is raised above to exceeding longitudinal cylinder 1, starts horizontal group of product afterwards, and it drives horizontal driving lever 2 to decline when declining As little as less than longitudinal cylinder 1, thus product can enter above longitudinal cylinder 1.
As preferred embodiment, as shown in Figure 1 and Figure 5, owing to wheel hub product is circular, single horizontal driving lever 2 holds Easily causing product to rotate and displacement, therefore laterally driving lever 2 has two.The line of two horizontal driving levers 2 is transversely to the machine direction cylinder 1, Two horizontal driving levers 2 synchronize traversing, and two horizontal driving levers 2 are horizontal group of rear resynchronisation in all inserting the space in the middle part of wheel hub, product Movement can keep stable.
As preferred embodiment, entering Fig. 2, shown in 5 and 7, jacking unit includes cross slide 3, and cross slide 3 is pacified Equipped with left, right two lifters, this lifter is little cylinder 12, and the output shaft of little cylinder 12 vertically upward and connects laterally Driving lever 2.
As preferred embodiment, as in figure 2 it is shown, cross slide 3 is arranged over lead relatively-stationary with cross slide 3 To plate 4, both are connected and move simultaneously.Guide plate 4 is provided with the fairlead 5 of two vertical direction, the two fairlead 5 And confession horizontal driving lever 2 supporting with horizontal driving lever 2 moves up and down.By the setting of fairlead 5, horizontal driving lever 2 product when traversing Reaction force acts on fairlead 5, prevent the stress deformation of little cylinder 12 output shaft.
As preferred embodiment, as shown in Fig. 3,4,5 and 7, part flow arrangement also includes traversing driver element, for horizontal stroke Laterally driven to slide plate 3 and horizontal driving lever 2.Traversing driver element includes fixing end and outfan, and fixing end is relative to longitudinal direction The axis of cylinder 1 is fixed, outfan connect cross slide 3 and can be parallel to longitudinal direction cylinder 1 make axial-movement back and forth.Specifically , this traversing driver element is a big cylinder 13 put in level, and the cylinder body of big cylinder 13 is fixed on shunting as fixing end In the frame 14 of device, the output shaft of big cylinder 13 is parallel to longitudinal cylinder 1 as the part of outfan and arranges.Outfan is also Including the draw back plate 15 vertical with big cylinder output shaft, one end of draw back plate 15 connects big cylinder output shaft, and the other end is connected to put down The push-pull bar 16 of the big cylinder output shaft of row, the afterbody of push-pull bar 16 is fixing connects cross slide 3, by stretching of big cylinder output shaft Contracting controls the traversing of cross slide 3.
As it is shown on figure 3, in the present embodiment, product is after entering longitudinal region, cylinder 1 surface, and it to horizontal group of both sides is all Being controlled by big cylinder 13, i.e. after the output shaft of big cylinder 13 reaches maximum displacement, product is allocated to indulge by horizontal driving lever 2 To the high order end of cylinder 1, and the output shaft of big cylinder 13 is entirely retracted to cylinder body, and product is allocated to longitudinal rolling by horizontal driving lever 2 The low order end of cylinder 1.
As preferred embodiment, such as Fig. 2, shown in 3 and 4, the bottom of cross slide 3 connects line slideway 6, straight line Guide rail 6 is fixed in frame 14, and as the load-bearing of cross slide 3.This line slideway 6 ensures that horizontal driving lever 2 is at moving process Cathetus is walked, and also the weight of whole traversing driver element, little cylinder 12 and cross slide 3 is transferred to line slideway 6 simultaneously On, prevent big cylinder 13 from being oppressed and deformed damaged by weight.
As preferred embodiment, as depicted in figs. 1 and 2, each longitudinal cylinder 1 one end in the same direction is connected to sprocket wheel 7 respectively, Consistent and sprocket wheel 7 the external diameter of the specification of each sprocket wheel 7 is less than the external diameter of longitudinal cylinder 1, then drive longitudinal 1 turn of cylinder at sprocket wheel 7 Time dynamic, product from longitudinal cylinder 1 surface through sprocket wheel 7 also will not be encountered.Owing to the external diameter of sprocket wheel 7 is less, longitudinal rolling can be caused Cylinder 1 velocity of rotation is too fast, be unfavorable for product orientation above longitudinal cylinder 1, the side of engagement of the most each sprocket wheel 7 and driving chain 8 Formula is in bottom, i.e. utilizes and drives chain 8 at bottom drive sprocket 7, makes driving chain 8 do one-way movement, so at sprocket wheel 7 chi Very little less in the case of also can guarantee that rotating speed will not be too fast.As it is shown in figure 1, the middle part of frame 14 is provided with motor 17, by motor 17 drive the operation driving chain 8, and are reconciled the tensile force driving chain 8 by mechanisms such as regulating wheels 18.
Automatic shunt mechanism as shown in Figure 8, including one end slipway 10 in " fourth " font be transversely to the machine direction cunning The twice transverse slipway 11 in road 10, the crossover location at " fourth " word is provided with above-mentioned part flow arrangement, and transverse slipway 11 is positioned at longitudinal direction The transverse ends of cylinder 1, end slipway 10 is positioned at the exit of longitudinal cylinder 1.
The shunting flow process of automatic shunt mechanism is as follows: product enters and arrive longitudinal cylinder 1 table from the entrance of longitudinal cylinder 1 , now there are two kinds of situations the top in face:
1. longitudinal cylinder 1 is rotated further, and product is from entering longitudinal cylinder 1;
2. product orientation is on longitudinal cylinder 1, and horizontal driving lever 2 stirs product wherein side to the left and right sides after rising Moving and enter transverse slipway 11, laterally driving lever 2 resets afterwards.
As preferred embodiment, as shown in figures 3 and 8, the two ends of longitudinal cylinder 1 are provided with transition cylinder 9, and transition is rolled Cylinder 9 is transversely to the machine direction cylinder 1 and between longitudinal cylinder 1 and transverse slipway 11, can effectively prevent product from moving left and right the time Gap is excessive and stuck.
As preferred embodiment, as shown in Figure 8, end slipway 10 be respectively provided on two sides with light eye inductive transmitter 19 With light eye inducing receiver 20, the straight line that both are linked to be presss from both sides into one with the product straight line at the traffic direction place of end slipway 10 Acute angle, oblique line arrange.Because wheel hub is round, if the straight line that both are linked to be is perpendicular to the straight line arrangement of slideway direction Words, may cause erroneous judgement because of moment edge sensing, and therefore the present embodiment changes oblique line correspondence into, can effectively ensure that inductive effects, Prevent other impurity from causing erroneous judgement.Both are advisable at the length about 2~3 products of the distance from part flow arrangement edge.
Meanwhile, light eye sensing reflector 21, light eye inducing receiver 22, the light eye sense that transverse slipway 11 both sides are arranged Answer reflector 23, light eye inducing receiver 24 arrangement also consistent with on end slipway 10.It addition, the two of part flow arrangement End also is provided with light eye sensing reflector 25 and the light eye inducing receiver 26 arranged in oblique line.
Automatic shunt mechanism uses PLC system, feeds back signal to PLC by emitter and receptor, thus passes through program Judging, it is ensured that the shunting of product completes, its idiographic flow is as follows: when light eye inducing receiver 26 senses signal, produces Product flow from transverse slipway 11 direction in trend light eye inducing receiver 22 direction through horizontal group;When light eye inducing receiver 26 He When light eye inducing receiver 22 senses signal simultaneously, product can flow to end slipway direction;When light eye inducing receiver 26, When light eye inducing receiver 22 and light eye inducing receiver 20 sense signal simultaneously, product flows to the sensing of light eye through horizontal group and connects Receive the direction of device 24 place transverse slipway 11.
The above is the preferred embodiment of the present invention, and it is not intended that limiting the scope of the invention.

Claims (8)

1. a part flow arrangement, it is characterised in that: include some longitudinal cylinders (1) being arranged side by side and at least horizontal driving lever (2), described horizontal driving lever (2) is located therein between two adjacent longitudinal cylinders (1) and can between two longitudinal cylinders (1) laterally Mobile, the supporting jacking unit that is provided with of described horizontal driving lever (2), described jacking unit makes horizontal driving lever (2) be raised above to exceeding Longitudinal cylinder (1) or decrease below downwards longitudinal cylinder (1), described jacking unit includes cross slide (3), described horizontal cunning Being provided with lifter on plate (3), described lifter connects horizontal driving lever (2);
Also including that traversing driver element, described traversing driver element include fixing end and outfan, described fixing end is relative to vertical Axis to cylinder (1) is fixed, and outfan connects cross slide (3) and can be parallel to longitudinal cylinder (1) work axis fortune back and forth Dynamic.
Part flow arrangement the most according to claim 1, it is characterised in that: described horizontal driving lever (2) has two, laterally dials for two The line of bar (2) is transversely to the machine direction cylinder (1), and described two horizontal driving levers (2) synchronize traversing.
Part flow arrangement the most according to claim 1, it is characterised in that: described cross slide (3) is arranged over and laterally slides Plate (3) relatively-stationary guide plate (4), described guide plate (4) is provided with supporting with horizontal driving lever (2) and supplies horizontal driving lever (2) The fairlead (5) moved up and down.
Part flow arrangement the most according to claim 1, it is characterised in that: described cross slide (3) connects line slideway (6), described line slideway (6) is as the load-bearing of cross slide (3).
Part flow arrangement the most according to claim 1, it is characterised in that: described each longitudinal cylinder (1) one end in the same direction is respectively Being connected to sprocket wheel (7), the external diameter of described sprocket wheel (7) is less than the external diameter of longitudinal cylinder (1), and described each sprocket wheel (7) is engaged with in bottom Driving chain (8), described driving chain (8) does one-way movement.
Part flow arrangement the most according to claim 1 or 5, it is characterised in that: the two ends of described longitudinal cylinder (1) are provided with transition Cylinder (9), described transition cylinder (9) is transversely to the machine direction cylinder (1).
7. an automatic shunt mechanism, it is characterised in that: include one end slipway (10) in " fourth " font and be perpendicular to indulge To the twice transverse slipway (11) of slideway (10), the crossover location at " fourth " word is provided with according to any one of claim 1 to 6 Part flow arrangement, described transverse slipway (11) is positioned at the transverse ends of longitudinal cylinder (1), and described end slipway (10) is positioned at longitudinal rolling Longitudinal exit of cylinder (1).
Automatic shunt mechanism the most according to claim 7, it is characterised in that: described end slipway (10) and transverse slipway (11) being equipped with emitter and receptor on, the straight line that corresponding emitter is linked to be to receptor and product are at corresponding slideway The straight line folder at traffic direction place is in an acute angle.
CN201410520610.4A 2014-09-30 2014-09-30 A kind of part flow arrangement and automatic shunt mechanism Active CN104276400B (en)

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Address after: 511356 Tagang Development Zone, Yonghe management zone, Xintang Town, Guangzhou, Guangdong Province

Patentee after: Guangdong daicaxu Auto Parts Co., Ltd

Address before: Yonghe Dongling Industrial Park in Xintang town 511356 Guangdong city of Guangzhou province Zengcheng City

Patentee before: Guangzhou Dicastal Asahi Aluminum Casting Co., Ltd.

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Address after: 513042 No. 8, xiheng 6th Road, Zhongnan industrial area, Guangde (Yingde) Industrial Park, Yinghong Town, Yingde City, Qingyuan City, Guangdong Province

Patentee after: Guangdong daicaxu Auto Parts Co.,Ltd.

Address before: 511356 Tagang Development Zone, Yonghe management zone, Xintang Town, Zengcheng City, Guangzhou, Guangdong

Patentee before: Guangdong daicaxu Auto Parts Co.,Ltd.

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