CN104275563A - Nitrogen charging device for welding - Google Patents

Nitrogen charging device for welding Download PDF

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Publication number
CN104275563A
CN104275563A CN201310288114.6A CN201310288114A CN104275563A CN 104275563 A CN104275563 A CN 104275563A CN 201310288114 A CN201310288114 A CN 201310288114A CN 104275563 A CN104275563 A CN 104275563A
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CN
China
Prior art keywords
nitrogen
sleeve
welding
charging device
valve
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201310288114.6A
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Chinese (zh)
Other versions
CN104275563B (en
Inventor
刘曙光
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
Original Assignee
Gree Electric Appliances Inc of Zhuhai
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Filing date
Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN201310288114.6A priority Critical patent/CN104275563B/en
Publication of CN104275563A publication Critical patent/CN104275563A/en
Application granted granted Critical
Publication of CN104275563B publication Critical patent/CN104275563B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The invention provides a nitrogen charging device for welding. The nitrogen charging device for welding comprises a nitrogen charging pipe (30) and further comprises a nitrogen charging sleeve (10). A control part is arranged on the nitrogen charging sleeve (10) and used for detecting the jointing position of the nitrogen charging pipe (30) on the nitrogen charging sleeve (10), and accordingly on and off of nitrogen are controlled according to the position. The nitrogen charging device can control on and off of nitrogen as needed, the nitrogen is closed when nitrogen charging is not needed, nitrogen waste caused when the nitrogen is in a circulating state all the time is avoided, and the production cost is saved.

Description

Welding nitrogen charging device
Technical field
The present invention relates to refrigeration system pipeline auxiliary welding equipment, in particular to one welding nitrogen charging device.
Background technology
During refrigeration system pipeline welding, be the situation avoiding pipeline weld to occur oxide skin, requirement must carry out inflated with nitrogen to workpiece before welding.The instrument of existing inflated with nitrogen is easy flexible pipe sleeve or copper pipe sleeve, and flexible pipe sleeve or copper pipe sleeve and pipeline joint to be welded, then carry out welding operation.Use in flexible pipe sleeve or copper pipe sleeve weld process, the nitrogen in nitrogen tube is in circulation status always, causes great nitrogen to waste.
Summary of the invention
The present invention aims to provide a kind of welding nitrogen charging device, continues to be filled with the problem that nitrogen causes nitrogen to waste during to solve in prior art and to weld refrigeration system pipeline.
To achieve these goals, according to an aspect of the present invention, a kind of welding nitrogen charging device is provided, comprise nitrogen blanketing valve, also comprise and fill nitrogen sleeve, fill on nitrogen sleeve and be provided with control part, control part detects nitrogen blanketing valve and is filling the bonding station on nitrogen sleeve, and according to the break-make of this position control nitrogen.
Further, fill channel of nitrogen nitrogen sleeve being provided with and running through and fill nitrogen sleeve, nitrogen blanketing valve stretches in channel of nitrogen from the first end filling nitrogen sleeve, and control part detects the position of nitrogen blanketing valve in channel of nitrogen, to control the break-make of nitrogen.
Further, the first end of channel of nitrogen has and is convenient to nitrogen blanketing valve and enters the guide structure filled in nitrogen sleeve.
Further, fill on nitrogen sleeve and be fixedly installed the locating part that restricted nitrogen blanketing valve stretches into the length in channel of nitrogen.
Further, control part comprises microswitch, and the contact of microswitch is positioned at channel of nitrogen, and nitrogen blanketing valve to stretch in channel of nitrogen and touches microswitch.
Further, welding nitrogen charging device also comprises source of the gas, and source of the gas comprises for nitrogen pipe, stretches in channel of nitrogen from the second end filling nitrogen sleeve for nitrogen pipe, and with fill nitrogen sleeve and be fixedly connected with.
Further, the second end filling nitrogen sleeve is provided with thread segment, is threaded with the second end filling nitrogen sleeve for nitrogen pipe.
Further, source of the gas also comprises control valve, and control valve is arranged on interior for nitrogen pipe and is connected with microswitch, and microswitch is according to the opening and closing of the position control control valve of nitrogen blanketing valve.
Further, control valve is magnetic valve, and microswitch is electrically connected with magnetic valve.
Further, the top filling nitrogen sleeve is provided with unwrapping wire groove, and the electric wire being connected to microswitch is arranged in unwrapping wire groove.
Apply technical scheme of the present invention, welding nitrogen charging device comprises nitrogen blanketing valve, also comprises and fills nitrogen sleeve, fills on nitrogen sleeve and is provided with control part, and control part detects nitrogen blanketing valve and filling the bonding station on nitrogen sleeve, and according to the break-make of this position control nitrogen.Control part filling the position in nitrogen sleeve and control the break-make of nitrogen, blocks nitrogen when not needing to fill nitrogen according to nitrogen blanketing valve, and the waste avoiding nitrogen to be in circulation status all the time causing, reduces production cost.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 shows the perspective view of the welding nitrogen charging device of embodiments of the invention;
Fig. 2 shows the perspective view of filling nitrogen sleeve of the welding nitrogen charging device according to Fig. 1;
Fig. 3 shows the sectional view filling nitrogen sleeve according to Fig. 2;
Fig. 4 shows and fills according to Fig. 3 the structural representation that nitrogen sleeve coordinates with control part; And
Fig. 5 shows the structural representation filling nitrogen sleeve, cooperation between control part and nitrogen blanketing valve according to Fig. 4.
Description of reference numerals: 10, fill nitrogen sleeve; 11, guide structure; 12, thread segment; 13, locating part; 14, unwrapping wire groove; 20, microswitch; 30, nitrogen blanketing valve; 40, channel of nitrogen.
Detailed description of the invention
Hereinafter also describe the present invention in detail with reference to accompanying drawing in conjunction with the embodiments.It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.
As shown in Fig. 1 to 5, according to embodiments of the invention, welding nitrogen charging device comprises nitrogen blanketing valve 30, also comprise and fill nitrogen sleeve 10, fill on nitrogen sleeve 10 and be provided with control part, control part detects nitrogen blanketing valve 30 and is filling the bonding station on nitrogen sleeve 10, and according to the break-make of this position control nitrogen.Control part filling the position in nitrogen sleeve 10 and control the break-make of nitrogen, blocks nitrogen when not needing to fill nitrogen according to nitrogen blanketing valve 30, and the waste avoiding nitrogen to be in circulation status all the time causing, reduces production cost.
Wherein, welding nitrogen charging device also comprises source of the gas (not shown), and fill nitrogen sleeve 10 and be connected between source of the gas and nitrogen blanketing valve 30, source of the gas is used for providing nitrogen.In the present embodiment, source of the gas comprises for nitrogen pipe and is arranged on for the interior control valve controlling nitrogen break-make of nitrogen pipe.Fill nitrogen sleeve 10 to be connected with for nitrogen pipe, nitrogen blanketing valve 30 with fill nitrogen sleeve 10 and be connected, form complete flow of nitrogen gas passage.Control part is fixedly installed on and fills on nitrogen sleeve 10, and is connected with control valve, controls the opening and closing of control valve, to control the break-make of nitrogen.
In conjunction with see shown in Fig. 2 and 3, fill the channel of nitrogen 40 nitrogen sleeve 10 being provided with and running through and fill nitrogen sleeve 10, channel of nitrogen 40 is communicated with for nitrogen pipe, nitrogen blanketing valve 30 stretches in channel of nitrogen 40 from the first end filling nitrogen sleeve 10, control part detects the position of nitrogen blanketing valve 30 in channel of nitrogen 40, to control the break-make of nitrogen.Concrete control procedure is as follows, and nitrogen blanketing valve 30 stretches into and fills in nitrogen sleeve 10, and control part detects nitrogen blanketing valve 30, and namely showing needs to fill nitrogen, then control part sends control signal, and nitrogen is circulated, and starts to fill nitrogen; When without the need to filling nitrogen, nitrogen blanketing valve 30 shifts out from filling in nitrogen sleeve 10, and control part can't detect nitrogen blanketing valve 30, and namely show now not need to fill nitrogen, then control part sends signal, and nitrogen is blocked, and stops filling nitrogen.Can carry out as required filling nitrogen like this, nitrogen need not be in circulation status always, saves nitrogen, avoids waste, decreases production cost.
Preferably, the first end of channel of nitrogen 40 has and is convenient to nitrogen blanketing valve 30 and enters the guide structure 11 filled in nitrogen sleeve 10.This guide structure 11 extends internally from the end face of the first end filling nitrogen sleeve 10, and cross section reduces gradually, to play guide effect to nitrogen blanketing valve 30, facilitates nitrogen blanketing valve 30 to enter and fills nitrogen sleeve 10, improves installation effectiveness, saves the set-up time.
More preferably, fill on nitrogen sleeve 10 and be fixedly installed finite place piece 13, locating part 13 limits nitrogen blanketing valve 30 and stretches into length in channel of nitrogen 40.In the present embodiment, locating part 13 is caging bolt, and caging bolt stretches in channel of nitrogen 40, and controlling position is between locating part 13 and the first end filling nitrogen sleeve 10, to ensure that control part can detect nitrogen blanketing valve 30, avoid nitrogen blanketing valve 30 to stretch into the length of channel of nitrogen 40 long simultaneously.
The second end filling nitrogen sleeve 10 is provided with thread segment 12, and thread segment 12 is for being connected with for nitrogen pipe.In the present embodiment, stretch in channel of nitrogen 40 from the second end filling nitrogen sleeve 10 for nitrogen pipe, and with fill nitrogen sleeve 10 and be threaded.Screw connection structure is firm, and good airproof performance is avoided nitrogen to leak causing waste.
In conjunction with shown in Figure 4, control part comprises microswitch 20, microswitch 20 is fixedly installed on the position near the first end filling nitrogen sleeve 10, and the contact of microswitch 20 is positioned at channel of nitrogen 40, the contact of microswitch 20 can be touched when nitrogen blanketing valve 30 stretches in channel of nitrogen 40, namely nitrogen blanketing valve 30 is detected after microswitch 20 is touched, microswitch 20 sends control signal after being subject to the shake-up of nitrogen blanketing valve 30, control signal controls control valve and opens, nitrogen in source of the gas is circulated, place to be welded is filled with after the channel of nitrogen 40 of nitrogen through overcharging nitrogen sleeve 10 and nitrogen blanketing valve 30.
Preferably, control valve is magnetic valve, and microswitch 20 is electrically connected with magnetic valve.Microswitch 20 accuracy of detection is high, and the signal of telecommunication controls fast response time, is conducive to accurate control.
More preferably, arrange a unwrapping wire groove 14 at the top filling nitrogen sleeve 10, the electric wire of the connection between microswitch 20 and magnetic valve is placed in unwrapping wire groove 14.Connection electric wire so both can be made clean and tidy, avoided mixed and disorderly connection electric wire to affect work, be convenient to again depositing of whole device, neat and artistic.
In conjunction with shown in Figure 5, in the present embodiment, nitrogen blanketing valve 30 is copper pipe, and in other embodiments, nitrogen blanketing valve 30 can be the pipe that other does not affect the material that fills nitrogen and welding and makes.Nitrogen process of filling during refrigeration system pipeline welding is as follows:
When needs fill nitrogen, fill the second end of nitrogen sleeve 10 and being connected for nitrogen pipe of source of the gas, then being stretched into from the first end filling nitrogen sleeve 10 by nitrogen blanketing valve 30 fills in nitrogen sleeve 10, when nitrogen blanketing valve 30 touches the contact of the microswitch 20 in channel of nitrogen 40, microswitch 20 sends control signal, and magnetic valve is opened after receiving control signal, nitrogen goes into circulation, start to fill nitrogen to refrigeration system pipeline, when nitrogen blanketing valve 30 touches the locating part 13 in channel of nitrogen 40, nitrogen blanketing valve 30 is no longer deep.
When filling after nitrogen completes, extracted out from filling in nitrogen sleeve 10 by nitrogen blanketing valve 30, microswitch 20 disconnects, and magnetic valve cuts out thereupon, and nitrogen ends, and stops filling nitrogen.The break-make of nitrogen can be controlled by said process according to demand, avoid nitrogen to circulate always and cause waste.
This welding touches microswitch 20, the opening and closing of microswitch 20 Controlling solenoid valve when being inserted with nitrogen charging device filled nitrogen sleeve 10 by nitrogen blanketing valve, finally reaches the function controlling nitrogen and whether circulate.Process duct is filled nitrogen post and is used the circulation of solenoid control nitrogen, circulates when filling nitrogen, and when not filling nitrogen, nitrogen is closed, and can save (15s-3s)/the nitrogen of (15s+3s) * about 100%=66%, have the effect well avoiding nitrogen to waste.
As can be seen from the above description, the above embodiments of the present invention achieve following technique effect: only fill nitrogen when welding needs, do not fill nitrogen At All Other Times, greatly reduce the waste of nitrogen, cost-saving; The control mode fast response time of microswitch and magnetic valve, controls reliable.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. a welding nitrogen charging device, comprise nitrogen blanketing valve (30), it is characterized in that, also comprise and fill nitrogen sleeve (10), described filling on nitrogen sleeve (10) is provided with control part, described control part detects described nitrogen blanketing valve (30) at the described bonding station filled on nitrogen sleeve (10), and according to the break-make of this position control nitrogen.
2. welding nitrogen charging device according to claim 1, it is characterized in that, described fill nitrogen sleeve (10) is provided with run through described in fill the channel of nitrogen (40) of nitrogen sleeve (10), described nitrogen blanketing valve (30) stretches in described channel of nitrogen (40) from the described first end filling nitrogen sleeve (10), described control part detects the position of described nitrogen blanketing valve (30) in described channel of nitrogen (40), to control the break-make of described nitrogen.
3. welding nitrogen charging device according to claim 2, is characterized in that, the first end of described channel of nitrogen (40) have be convenient to described nitrogen blanketing valve (30) enter described in fill guide structure (11) in nitrogen sleeve (10).
4. welding nitrogen charging device according to claim 2, is characterized in that, described in fill on nitrogen sleeve (10) and be fixedly installed the locating part (13) that restricted described nitrogen blanketing valve (30) stretches into the length in described channel of nitrogen (40).
5. the welding nitrogen charging device according to any one of claim 2 to 4, it is characterized in that, described control part comprises microswitch (20), the contact of described microswitch (20) is positioned at described channel of nitrogen (40), and described nitrogen blanketing valve (30) to stretch in described channel of nitrogen (40) and touches described microswitch (20).
6. welding nitrogen charging device according to claim 5, it is characterized in that, also comprise source of the gas, described source of the gas comprises for nitrogen pipe, the described nitrogen pipe that supplies stretches in described channel of nitrogen (40) from described the second end filling nitrogen sleeve (10), and is fixedly connected with the described nitrogen sleeve (10) that fills.
7. welding nitrogen charging device according to claim 6, is characterized in that, described in fill nitrogen sleeve (10) the second end be provided with thread segment (12), to be describedly threaded with described the second end filling nitrogen sleeve (10) for nitrogen pipe.
8. welding nitrogen charging device according to claim 7, it is characterized in that, described source of the gas also comprises control valve, described control valve is arranged on described for being connected with described microswitch (20), the opening and closing of described microswitch (20) control valve according to the position control of described nitrogen blanketing valve (30) in nitrogen pipe.
9. welding nitrogen charging device according to claim 8, is characterized in that, described control valve is magnetic valve, and described microswitch (20) is electrically connected with described magnetic valve.
10. welding nitrogen charging device according to claim 9, is characterized in that, described in fill nitrogen sleeve (10) top be provided with unwrapping wire groove (14), the electric wire being connected to described microswitch (20) is arranged in described unwrapping wire groove (14).
CN201310288114.6A 2013-07-09 2013-07-09 Welding nitrogen charging device Expired - Fee Related CN104275563B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310288114.6A CN104275563B (en) 2013-07-09 2013-07-09 Welding nitrogen charging device

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Application Number Priority Date Filing Date Title
CN201310288114.6A CN104275563B (en) 2013-07-09 2013-07-09 Welding nitrogen charging device

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CN104275563A true CN104275563A (en) 2015-01-14
CN104275563B CN104275563B (en) 2017-06-06

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101085499A (en) * 2006-06-09 2007-12-12 通用汽车环球科技运作公司 System and method for reducing weld spatter
CN201102129Y (en) * 2007-11-06 2008-08-20 大庆石油管理局 Argon-in tube protection energy conservation equipment
CN101337300A (en) * 2008-06-10 2009-01-07 中国科学院广州地球化学研究所 Automatic welding machine of gold sample tube
CN101362270A (en) * 2008-09-11 2009-02-11 海信(山东)空调有限公司 Air conditioner cross-valve welding frock
CN101666275A (en) * 2009-09-28 2010-03-10 李英杰 Internal-combustion engine CNG device
CN201603953U (en) * 2009-09-29 2010-10-13 中国核工业二三建设有限公司 Regulating equipment for protection in welding pipeline
KR20110118878A (en) * 2010-04-26 2011-11-02 대우조선해양 주식회사 Movable plasma welding device
CN102416539A (en) * 2011-11-25 2012-04-18 北京欧亚新科技发展有限公司 Automatic adjustable air plug group
CN202639661U (en) * 2012-04-09 2013-01-02 中国石油天然气第一建设公司 Internal protection device for pipeline welding
CN203003364U (en) * 2012-12-21 2013-06-19 珠海格力电器股份有限公司 Welding tool and air charging device thereof
CN203343627U (en) * 2013-07-09 2013-12-18 珠海格力电器股份有限公司 Nitrogen charging device for welding

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101085499A (en) * 2006-06-09 2007-12-12 通用汽车环球科技运作公司 System and method for reducing weld spatter
CN201102129Y (en) * 2007-11-06 2008-08-20 大庆石油管理局 Argon-in tube protection energy conservation equipment
CN101337300A (en) * 2008-06-10 2009-01-07 中国科学院广州地球化学研究所 Automatic welding machine of gold sample tube
CN101362270A (en) * 2008-09-11 2009-02-11 海信(山东)空调有限公司 Air conditioner cross-valve welding frock
CN101666275A (en) * 2009-09-28 2010-03-10 李英杰 Internal-combustion engine CNG device
CN201603953U (en) * 2009-09-29 2010-10-13 中国核工业二三建设有限公司 Regulating equipment for protection in welding pipeline
KR20110118878A (en) * 2010-04-26 2011-11-02 대우조선해양 주식회사 Movable plasma welding device
CN102416539A (en) * 2011-11-25 2012-04-18 北京欧亚新科技发展有限公司 Automatic adjustable air plug group
CN202639661U (en) * 2012-04-09 2013-01-02 中国石油天然气第一建设公司 Internal protection device for pipeline welding
CN203003364U (en) * 2012-12-21 2013-06-19 珠海格力电器股份有限公司 Welding tool and air charging device thereof
CN203343627U (en) * 2013-07-09 2013-12-18 珠海格力电器股份有限公司 Nitrogen charging device for welding

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Granted publication date: 20170606