CN104268114A - Power source measurement and control system and control method thereof - Google Patents

Power source measurement and control system and control method thereof Download PDF

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Publication number
CN104268114A
CN104268114A CN201410502424.8A CN201410502424A CN104268114A CN 104268114 A CN104268114 A CN 104268114A CN 201410502424 A CN201410502424 A CN 201410502424A CN 104268114 A CN104268114 A CN 104268114A
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CN
China
Prior art keywords
power supply
extension set
computing machine
far
monitoring extension
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410502424.8A
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Chinese (zh)
Inventor
赵艳
汪邦照
王�琦
赵艳飞
徐高杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ECU ELECTRONICS INDUSTRIAL Co Ltd
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ECU ELECTRONICS INDUSTRIAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201410502424.8A priority Critical patent/CN104268114A/en
Publication of CN104268114A publication Critical patent/CN104268114A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0428Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25314Modular structure, modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention discloses a power source measurement and control system, and a control method thereof. The power source measurement and control system comprises a data switcher connected with a far-end control computer through a signal and multiple power source monitoring sub-machines arranged in a rectifier cabinet and connected with the data switcher in a switched manner, wherein a communication interface of each power source monitoring sub-machine is in interactive connection with a local control touch screen in the cabinet; a control sampling interface of each power source monitoring sub-machine is connected with an output end of a power distribution device in the cabinet. A RS422 bus interface is adopted, and each monitoring sub-machine is connected with the data switcher through independent RS422 asynchronous serial port, so that the switcher can receive power source state information sampled by monitoring sub-machines in 28 power source cabinets at the same time and can collect and upload the information to the far-end control computer through a network.

Description

A kind of power supply TT&C system and control method thereof
 
Technical field
The invention belongs to power supply observation and control technology field, be specifically related to a kind of power supply TT&C system and control method thereof.
Background technology
In modern manufacturing system, Numeric Control Technology is gordian technique, and it integrates the new and high technology such as microelectronics, computing machine, information processing, automatically detection, industry control Automated condtrol, has the robotization features such as high precision, high-level efficiency, flexibility.There is fundamental change in today's numerical control technology, by special closed open loop control mode to universal dynamic full closed loop control mode development in real time.Existing power supply TT&C system and the short-range separate unit communication of the multiplex RS232 of upper machine communication bus interface.The maximum transmission distance of RS232 is 15 meters.If multiple stage power supply and upper machine communication, RS485 communication interface.So host computer needs poll each power supply, multiple stage power supply also needs timesharing that information is issued host computer to monitor, if power supply number of units more than, data volume is huge, such host computer poll, power supply time-sharing send, will inevitably lose time very much, the information delay causing host computer to receive and power supply itself.Moreover the communication speed of RS485 can transmit 1200 meters when 90Kbps, and once reach 10Mbps, only to transmit 15 meters.
 
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of power supply TT&C system and control method thereof, make every platform monitoring extension set all pass through independently asynchronous serial port to be connected with data switching exchane, switch can receive the power state information monitored extension set in multiple stage platform power supply cabinet and sample simultaneously, and gathers and be uploaded to far-end manipulation computing machine by network.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of power supply TT&C system, comprise manipulate by signal and far-end data switching exchane that computing machine is connected and to be located in rectification rack and with the multiple stage Power Supply Monitoring extension set of data switching exchane switched connection, the communication interface of described Power Supply Monitoring extension set manipulates touch screen interaction with this locality in rack and is connected, and the control Sampling Interface of Power Supply Monitoring extension set is connected with the output terminal of controller switching equipment in rack.
Further, described multiple stage Power Supply Monitoring extension set is connected with data switching exchane respectively by independently RS422 asynchronous serial port.
Further, described multiple stage Power Supply Monitoring extension set manipulates touch-screen respectively by RS232 serial ports be connected with local in rack.
A control method for power supply TT&C system, comprises the steps:
(1) the Power Supply Monitoring extension set in rectification rack gathers the work state information of rectifier power source by controlling Sampling Interface, far-end manipulation computing machine read switch status information, and this work state information is processed, obtain current on-off state or malfunction;
(2) the open state information obtained or fault status information delivered to respectively far-end manipulation computing machine and touch screen display;
(3) computing machine is according to the status information of display, judges whether to provide corresponding control command;
(4) if normal boot-strap state, far-end manipulation computing machine does not send control command and continues read switch status information, and delivers to touch screen display; If malfunction, far-end manipulation computing machine provides control command, and this control command is divided and give Power Supply Monitoring extension set;
(5) after Power Supply Monitoring extension set receives above-mentioned control command, and perform this control command, and control command is sent to the power supply in controller switching equipment, power supply makes corresponding homing action according to order;
(6) Power Supply Monitoring extension set sampling power supply current operating state information, and this work state information is delivered to far-end manipulation computing machine and touch-screen display.
Further, judging whether in described step (3) provides corresponding control command, comprises the steps:
A () data switching exchane judges that whether order is effective, if effective order, this effective order is sent to Power Supply Monitoring extension set by data switching exchane;
B if, () invalid command, this invalid command sends to far-end to manipulate computing machine by data switching exchane, and prompt command is wrong.
Further, in step (4), (5), described control command is effective order.
Further, described work state information comprises input three-phase current, input three-phase voltage, output current, output voltage and temperature information.
Further, described failure message comprises under-voltage fault, input phase failure fault, overheating fault, output overcurrent fault, leakage current extremely.
The invention has the beneficial effects as follows: (1), real-time are good, no matter how huge data are, can transmitted in parallel or reception; Long transmission distance, 10M network can transmit 500 meters, and 100M network can transmit 150 meters, if think, distance is far away again, adds 1 repeater, can realize the long-range manipulation function to power supply like this; Easy to maintenance, because be independently RS422 interface, when power supply cabinet Breakdown Maintenance, impact each other can be reduced.(2) debug function is provided with, can the machine open/close of single-step debug power supply, when there is no 380VAC, can certain relay adhesive of single debugging, disconnection, thus power supply is started shooting or shutdown, carry out the quality of testing power supply, largely avoided the danger that 380VAC adjusts machine.The emergency cutoff page shows, if there is situation in external environment condition, as line voltage is suddenly unstable etc., the words of normal shutdown are had little time, so will shut down by scram button, such touch-screen just can show " warning is anxious to stop " picture, can show more intuitively is like this anxious stopping, instead of normal shutdown.The display of touch-screen can make man-machine communication more intelligent with operation.
Accompanying drawing explanation
Fig. 1 is system chart of the present invention;
Fig. 2 is process flow diagram of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1, a kind of power supply TT&C system, comprise manipulate by signal and far-end data switching exchane that computing machine is connected and to be located in rectification rack and with 28 Power Supply Monitoring extension sets of data switching exchane switched connection, Power Supply Monitoring extension set manipulates touch screen interaction by communication interface RS232 serial ports with this locality in rack and is connected, and the control Sampling Interface of Power Supply Monitoring extension set is connected with the output terminal of controller switching equipment in rack.
Multiple stage Power Supply Monitoring extension set is connected with data switching exchane respectively by independently RS422 asynchronous serial port.
The control method of power supply TT&C system of the present invention, comprise the steps: to be divided into sampling power work status information and communication two parts: one, sampling power work status information, monitoring extension set in cabinet for Rectified power source gathers the work state information of rectifier power source by " control Sampling Interface ": input three-phase current, input three-phase voltage, output current, output voltage, temperature information, then the information sampled is processed, see whether power work has fault: as input overvoltage/undervoltage fault, input phase failure fault, overheating fault, output overcurrent fault, leakage current is abnormal etc., two, communication is divided into two parts again: be the communication with local touch-screen and remote control computing machine respectively.(1), by " control interface 2 " communication with local touch-screen.Due to just in rack, communication distance is short, is disturbed probability little, therefore uses RS232 asynchronous communication interface.(2), be by the real-time performance of 10M/100M with the communication of remote control computing machine, be divided into feedback and control two parts.Feedback fraction: the monitoring extension set of 28 rectifier power sources can pass through " communication interface 1 " simultaneously, the status information of power supply is sent on " the 28 road RS422 serial communication interface " of data switching exchane, the 28 tunnel power state information received are aggregated into a road network network signal feedback to the remote control computing machine of radar end by data switching exchane, thus reach a Closed-loop Control Strategy; Control section: the manipulation computing machine of far-end radar can by the start of 28 rectifier power sources or the control command of shutdown, be sent in data switching exchane by network signal, control command is distributed to " communication interface 1 " of the monitoring extension set of 28 rectifier power sources by " 28 road RS422 serial communication interface " by data switching exchane simultaneously, carrys out the machine open/close of Long-distance Control rectifier power source thus.
As shown in Figure 2, remote control computing machine obtains the duty of rectifier power source by the closed-loop control of a feedback: as on-off state, malfunction etc., the work state information of power supply is shown on host computer, whether host computer provides corresponding control command according to the power work condition adjudgement of display, as: if normal boot-strap state, without the need to providing shutdown command, so remote control computing machine will continue through FEEDBACK CONTROL and constantly read power work state, then show, if desired shutdown command is provided, then order sent, by the Internet Transmission of 10M/100M to data switching exchane, data switching exchane judges the validity of order, if invalid command then manipulates computing machine by the network-feedback of 10M/100M to far-end, prompt command is wrong, if order is effective, then effective order is just sent on 28 road RS422 serial communication interfaces by data switching exchane, by it, effective order is distributed to 28 Power Supply Monitoring extension sets simultaneously, after Power Supply Monitoring extension set receives effective order by " communication interface 1 ", program performs this effective order, and order is sent to power supply by " the control Sampling Interface " monitoring extension set, namely power supply makes action of shutting down accordingly, power supply shutdown action needs the regular hour, namely be " time delay " in process flow diagram, then, Power Supply Monitoring extension set continues to sample power supply current operating state information by " control Sampling Interface ", namely be need feedack, sent by " communication interface 1 " and receive feedback information Hou Jiang 28 road feedback information by " the 28 road RS422 communication interface " of data switching exchane and be aggregated into a road network signal and feed back to far-end by 10M/100M " network communication interface " and manipulate in computing machine.Circulate and so forth.
Those skilled in the art will be appreciated that; above embodiment is only used to the present invention is described; and be not used as limitation of the invention; as long as within spirit of the present invention, the suitable change do above embodiment and change all drop within the scope of protection of present invention.

Claims (8)

1. a power supply TT&C system, it is characterized in that: comprise manipulate by signal and far-end data switching exchane that computing machine is connected and to be located in rectification rack and with the multiple stage Power Supply Monitoring extension set of data switching exchane switched connection, the communication interface of described Power Supply Monitoring extension set manipulates touch screen interaction with this locality in rack and is connected, and the control Sampling Interface of Power Supply Monitoring extension set is connected with the output terminal of controller switching equipment in rack.
2. power supply TT&C system according to claim 1, is characterized in that: described multiple stage Power Supply Monitoring extension set is connected with data switching exchane respectively by independently RS422 asynchronous serial port.
3. power supply TT&C system according to claim 1, is characterized in that: described multiple stage Power Supply Monitoring extension set manipulates touch-screen respectively by RS232 serial ports with this locality in rack and is connected.
4. a control method for power supply TT&C system, is characterized in that comprising the steps:
(1) the Power Supply Monitoring extension set in rectification rack gathers the work state information of rectifier power source by controlling Sampling Interface, far-end manipulation computing machine read switch status information, and this work state information is processed, obtain current on-off state or malfunction;
(2) the open state information obtained or fault status information delivered to respectively far-end manipulation computing machine and touch screen display;
(3) computing machine is according to the status information of display, judges whether to provide corresponding control command;
(4) if normal boot-strap state, far-end manipulation computing machine does not send control command and continues read switch status information, and delivers to touch screen display; If malfunction, far-end manipulation computing machine provides control command, and this control command is divided and give Power Supply Monitoring extension set;
(5) after Power Supply Monitoring extension set receives above-mentioned control command, and perform this control command, and control command is sent to the power supply in controller switching equipment, power supply makes corresponding homing action according to order;
(6) Power Supply Monitoring extension set sampling power supply current operating state information, and this work state information is delivered to far-end manipulation computing machine and touch-screen display.
5. the control method of power supply TT&C system according to claim 4, is characterized in that: judging whether in described step (3) provides corresponding control command, comprises the steps:
A () data switching exchane judges that whether order is effective, if effective order, this effective order is sent to Power Supply Monitoring extension set by data switching exchane;
B if, () invalid command, this invalid command sends to far-end to manipulate computing machine by data switching exchane, and prompt command is wrong.
6. the control method of power supply TT&C system according to claim 4, is characterized in that: in step (4), (5), and described control command is effective order.
7. the control method of power supply TT&C system according to claim 4, is characterized in that: described work state information comprises input three-phase current, input three-phase voltage, output current, output voltage and temperature information.
8. the control method of power supply TT&C system according to claim 4, is characterized in that: described failure message comprises under-voltage fault, input phase failure fault, overheating fault, output overcurrent fault, leakage current extremely.
CN201410502424.8A 2014-09-26 2014-09-26 Power source measurement and control system and control method thereof Pending CN104268114A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108170579A (en) * 2018-01-24 2018-06-15 郑州云海信息技术有限公司 Method for monitoring power supply, device and the storage medium of Rack equipment cabinet servers
CN109830201A (en) * 2018-12-29 2019-05-31 广州市源瑞信息科技有限公司 A kind of display screen of remote controlled power supply
CN110703673A (en) * 2019-11-05 2020-01-17 成都四威功率电子科技有限公司 Control system
CN112416839A (en) * 2020-11-02 2021-02-26 光华临港工程应用技术研发(上海)有限公司 System for realizing UART (universal asynchronous receiver transmitter) communication

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108170579A (en) * 2018-01-24 2018-06-15 郑州云海信息技术有限公司 Method for monitoring power supply, device and the storage medium of Rack equipment cabinet servers
CN109830201A (en) * 2018-12-29 2019-05-31 广州市源瑞信息科技有限公司 A kind of display screen of remote controlled power supply
CN110703673A (en) * 2019-11-05 2020-01-17 成都四威功率电子科技有限公司 Control system
CN110703673B (en) * 2019-11-05 2022-07-15 成都四威功率电子科技有限公司 Control system
CN112416839A (en) * 2020-11-02 2021-02-26 光华临港工程应用技术研发(上海)有限公司 System for realizing UART (universal asynchronous receiver transmitter) communication

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Application publication date: 20150107