CN104261706B - The method producing the green ecological cement of anti-seawater corrosion with building waste - Google Patents

The method producing the green ecological cement of anti-seawater corrosion with building waste Download PDF

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CN104261706B
CN104261706B CN201410505948.2A CN201410505948A CN104261706B CN 104261706 B CN104261706 B CN 104261706B CN 201410505948 A CN201410505948 A CN 201410505948A CN 104261706 B CN104261706 B CN 104261706B
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cement
slag
building waste
agent
homogenizing
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CN104261706A (en
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黄芳
龙志谋
杨毅
龙承战
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Guangxi Yunyan Special Cement Building Material Co Ltd
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Guangxi Yunyan Special Cement Building Material Co Ltd
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Abstract

The invention discloses a kind of building waste and produce the method for green ecological cement of anti-seawater corrosion, it includes the raw material of following parts by weight: sulphoaluminate cement clinker 40 50 parts;Building waste 5 20 parts;Slag micro powder 20 25 parts;Composite activating agent 0.06 0.08 parts;Early strength agent 25 parts;Water reducer 0.3~0.5 part;Air entraining agent 0.005~0.007 part;Retarder 0.3~0.5 part;Its production method is building waste, sulphoaluminate cement clinker, composite activating agent and early strength agent to be crushed respectively, pulverizing, homogenizing, in proportion dispensing mixing homogenizing, adds water reducer, air entraining agent and retarder mixing homogenizing and prepares product.The green ecological cement of the anti-seawater corrosion of the present invention, in addition to the performance with ordinary cement, also there is the good characteristics such as high-strength, resistant to sea water corrodes, sea water resistance washes away, be particularly well-suited to underground engineering, harbour, harbour and the engineering of other dielectric corrosion that weathers.

Description

The method producing the green ecological cement of anti-seawater corrosion with building waste
Technical field
The present invention relates to the production method of a kind of cement, particularly relate to a kind of low cost, the anti-seawater corrosion of energy-conserving and environment-protective The production method of green ecological.
Background technology
Cement(cement) word is developed by Latin caementum, is the meaning of rubble and slabstone.Going through of cement History can trace back to Calx and the mixture of volcanic ash that roman uses under construction, this mixture and modern times the earliest Lime pozzolanic cement is much like.The concrete made with its cementing rubble, after hardening, not only intensity is higher, and can also support Anti-fresh water or the erosion of brackish water.For a long time, it, as a kind of important Binder Materials, is widely used in architectural engineering. 1756, Britain engineer J. Si meter Dun found when studying the characteristic that some Calx hardens in water: hydraulic stone to be obtained Ash, it is necessary to use the limestone containing clay to fire;For the masonry mortar of submerged structure, optimal composition is by water Hydraulic lime and volcanic ash are made into.Theoretical basis has been established in development and the development of what this was important be found to be cement in modern age.1796 Year, Englishman J. Parker has burnt out a kind of cement with marl, and outward appearance is brown, like Calx and the fire of ancient rome era Mountain ash mixture, named Roman cement.Because it is to use natural marl to make raw material, directly fires without dispensing and form , therefore have another name called Parker's cement.There is the good hydraulicity and fast solidifying characteristic, be particularly well-suited to the engineering contacted with water.1813, The civil engineer of France finishes to add and is found that Calx and clay are best by three to one cement performances being mixed.1824, Britain Builder J. A Sipuding achieves the patent right of Portland cement.He is raw material with limestone and clay, by a certain percentage After cooperation, mature calcined material in the shaft kiln being similar to burnt lime, then make cement through levigate.Because of the color after hardening of cement Similar for the stone of building to Portland place on island, England, it is named as Portland cement.It has excellent building Performance, is with historically new significance in cement history.1907, France's ratio angstrom utilized the red bauxite of aluminum ore to replace clay, mixing Limestone has been fired into cement.Owing to this cement contains substantial amounts of aluminium oxide, so being called " alumina cement ".1871, day This starts to build cement plant.1877, the Crampton of Britain invented rotary furnace, and reforms into through blue Pehanorm in 1885 Preferably rotary furnace.1889, near Kai Ping colliery, Hebei China Tangshan, set up the Tangshan " thin spongy soils " produced with shaft kiln Factory.On the basis of this factory, within 1906, establish Qi Xin cement company, produce cement 40,000 tons per year.1893, the remote rattan show row of Japan Two Crinis Carbonisatus loyal with inland sea three understand the portland cement not being afraid of sea water.In 20th century, people are updating Portland cement performance While, succeed in developing a collection of cement being applicable to special building engineering, such as alumina cement, special cement etc..Global Cement type has evolved to kind more than 100, cement annual production in 2007 about 2,000,000,000 tons.China has worked out first whole nation in nineteen fifty-two Unified standard, determine manufacture of cement with multi items multiaspect as principle, and by Portland cement by its contained essential mineral group Become rename as silicate cement, after rename as again portland cement so far.Chinese cement annual production in 2007 about 1,100,000,000 tons.
Cement is ubiquitous, and we are surrounded by cement.Due to real estate construction like a raging fire, use as building foundation Material cement demand with per year over 6% speed increment, it was reported that within 2010, countries in the world produce the water of 3,600,000,000 tons altogether Mud, if it being all poured on New York, United States Manhattan, will be piled into the huge stone column of up to 14 meters;And These data of the year two thousand fifty will improve 1,000,000,000 tons again, and the megalith post that whole world cement output is piled up at that time will be higher.It can be said that Cement is the material being only second to water that human beings worldwide uses.
The primary structure major part of coastal hydraulic engineering is xoncrete structure.And from the point of view of current development, From now in many decades, the material that coastal hydraulic engineering construction is used will be still based on xoncrete structure.It is known that concrete Once there is endurance issues in engineering, and it repairs difficulty very greatly, so, coastal hydraulic engineering should extremely be focused on durability and set Meter.For a long time, numerous coastal hydraulic engineerings mainly use ordinary cement, and the corresponding sea water resistance of mixing is invaded the most as requested Erosion concrete, but due to on-the-spot mixing technique and quality Control, some structures are extremely difficult to preferably design the use longevity Life.Bad construction can affect the durability of xoncrete structure, as correct not in concrete mixing defective workmanship, admixture consumption, Thickness of protection tier is not enough, and these all can make xoncrete structure be unable to reach predetermined service life.Affect coastal water conservancy The reason of project durability is numerous, and in addition to the factors such as structure design, construction maintenance, its construction material used is mostly important One of factor.
Sulphate aluminium cement is the special cement series with independent intellectual property right that China succeeds in developing, and it includes low alkali Several different cultivars such as degree, the hardest, high-strength, expansion and seif-citing rate.The Mineral Composition Features of this series cement is containing substantial amounts of C , S mineral, distinguish with other series cements with this.Sulphate aluminium cement as China four big special cement kinds (white cement, Low grade fever dam cement, aluminate cement and sulphate aluminium cement) one of, have early impervious, high anti-freezing strong, high-strength, the highest, anti-corrosion, Low alkalinity and the basic characteristics such as energy consumption is low, along with China's expanding economy, had wide market.Over 30 years extensively Apply in GRC goods, self-stressing cement manometer tube, normal discharge pipe and winter construction architectural engineering, achieve good Effect;A certain amount of application is have also been obtained in terms of the preparation special engineered material such as rigidity water-proofing material and cement expansive material, Receive the welcome of user;It is also applied to the special engineering such as impervious leak stopping, repairing rush construction simultaneously.Add up according to us, at present China The annual production of sulphate aluminium cement is up to about 1,300,000 tons, and the total sulphate aluminium cement manufacturing enterprise 26 in the whole nation, cement is produced per year Can be up to more than 1,500,000 tons.The Inorganic Non-metallic Materials that sulphate aluminium cement is a kind of function admirable, added value is high, has solidifying Characteristic, the concrete permeability resistance of configuration and the cracking resistances such as knot is fast, intensity high, microdilatancy and lower shrinkage are good.Sulphate aluminium cement Anti-freezing property be more than 5 times of Portland cement, anti-permeability performance is more than 2 times of Portland cement.Therefore, Sulphate aluminium cement is runway, railway, harbour, road and bridge, harbour, dam, oil well construction and building underground engineering and winter Construct indispensable functional material.
Sulphate aluminium cement typically using limestone, Alumina and Gypsum Fibrosum as primary raw material, is configured to the raw material of proper composition, Burn till at 1250~1350 DEG C, add that proper amount of gypsum is the most levigate to be formed.The mineral composition of sulphoaluminate cement clinker is with sulfur Calcium aluminate (3CaO 3A12O3·CaSO4,C4A3And dicalcium silicate (2CaO SiO S)2, C2S) it is main.Relative to silicate cement Mud grog (generally at 1450 DEG C), relatively low firing temperature and the feature of low-carbon emission make sulphate aluminium cement have in today Prior meaning.
For the endurance issues of coastal area hydraulic engineering, current solution mainly uses extemporaneous preparation height Can anti-erosion maritime concrete.The problem that extemporaneous preparation exists has: preparation technique lacks unified standard, and process for preparation is more multiple Miscellaneous, make troubles to construction and Engineering Quality Control, be also unfavorable for saving production and construction cost.The most all kinds of user Requirement to ocean engineering quality of materials is more and more higher, and monomer quantities is increasing, does not require nothing more than material based on concrete The architectural engineering of material has a higher durability, and to other performances it is also proposed that many requirements, such as the heat of hydration and cracking resistance Property etc..Therefore, the angle either produced from raw material, or from design and the angle of construction, all in the urgent need to preparation one Kind it is applicable to ocean engineering and other requires the special cement of anti-erosion engineering.
Summary of the invention
It is an object of the invention to provide a kind of method that building waste produces the green ecological cement of anti-seawater corrosion, profit With more obsolete material, lower the grog proportion at cement, thus significantly lower the discharge of carbon dioxide, reduce simultaneously Sulfoaluminate clinker is at the proportion of cement, in addition to the performance with ordinary cement, also have high-strength, resistant to sea water corrode, resistance to sea Water such as washes away at the good characteristic, is particularly well-suited to underground engineering, harbour, harbour and the engineering of other dielectric corrosion that weathers.
The technical solution adopted in the present invention is:
The production method of green ecological cement: include the raw material of following parts by weight: water sulphoaluminate cement clinker 40-50 Part;Building waste 5-20 part;Slag micro powder 20-25 part;Composite activating agent 0.06-0.08 part;Early strength agent 2-5 part;Water reducer 0.3 ~0.5 part;Air entraining agent 0.005~0.007 part;Retarder 0.3~0.5 part.
Described sulphoaluminate cement clinker is to replace aluminium ore to produce the sulfur of gained with low-grade bauxite or aluminum slag by 1:1 Aluminate cement grog;China's high-grade bauxite resource is the most in short supply, and price constantly rises, sulphate aluminium cement conduct The most difficult its high cost of material that bears of product that a kind of price is relatively low, therefore, seeks the low-grade aluminum that price is relatively low Alumina will become, as raw material, the development trend that sulphate aluminium cement produces.From the beginning of metallic aluminium is melted for the first time.Aluminum slag It it is exactly inevitable side-product.The main component of aluminum slag be exactly metallic aluminium and aluminum oxide and sodium, potassium, the chloride of calcium and Fluoride, aluminum slag has metallic aluminium and is carried over together along with slag while skimming in aluminium melting furnace.Fall because of ambient temperature Low quick solidification is attached in the surface most aluminum slag of slag still remain a large amount of extractive metallic aluminium.Sulfur aluminum routinely Hydrochlorate proportioning weighs raw material, and the raw material such as aluminum slag or low-grade bauxite, limestone and the natural gypsum is blended, pelletize, be dried, forge Burn and quickly cooling, obtain sulphoaluminate cement clinker.
Water reducer is poly-naphthalene formaldehyde sulfonate salt;500kg methyl naphthalene is put in sulphonation kettle, adds heat fusing, start stirring, It is warming up at 130~140 DEG C in reaction 2.Adding 210L water the most under fast stirring, after being stirred for half an hour, acid is surveyed in sampling Degree, if total acidity is 25%~27% for qualified.It is cooled to 90~100 DEG C.Once add the formalin 300kg of 37%.Natural Increasing temperature and pressure, control reaction temperature at 130~140 DEG C, pressure 0.15~0.20MPa.Reaction 2h allows it fully be condensed.It has been condensed Bi Hou, the alkali liquor of addition 30% is neutralized, is about 7 to pH value.Last crystallisation by cooling, filters, and drying crystalline thing is into Product.Poly-naphthalene formaldehyde sulfonate salt is brown or dark brown powder.Soluble in water.Acidproof, alkaline-resisting, resistance to hard water.There is good expansion Dissipate property and than dispersing agent NNO more resistant to high temperature.The moisture absorption is prevented during storage.
Air entraining agent is SAS, has good decontamination and emulsifying ability, resistance to hard water and foaming power good, biodegradation Property is splendid, and its quality index is: outward appearance: light yellow paste, pH value: 7 ± 1, content: >=60%, penetration: 3 ~ 5 seconds (4g/ L), salt content :≤4%.
Retarder is hydroxycarboxylate;It is by macromolecule materials such as hydroxyl, carboxylate, protein, fatty acid, saccharide compounds Material, concentrates through biofermentation and forms.It is widely used in the industries such as building materials, concrete admixture, mine, oil well.With naphthalene system, fat Well, cost performance is excellent for race, sulfamate, high performance water reducing agent of polyocarboxy acid compatibility.It is good with cement adaptability, is to solve at present The best product that commerical ready-mixed concrete slump-loss is too fast.Technical performance: outward appearance be brown liquid, water-reducing rate >=10%, Solid content >=40%, proportion >=1.32, pH value >=6, chloride ion content without.
Described building waste is engineering dregs, brick and tile fragment and the one of concrete block or compositions mixes with limestone The material obtained;
Described slag micro powder is the converter slag of steel mill or the electric furnace slag powder through efflorescence.Steel-making slag powder: refining The impurity that steel stove cements out in smelting process, cooled efflorescence or broken powder contain calcium oxide, aluminium oxide, The compositions such as oxidation ferrosilicon.Slag is to meet converter slag or the electric furnace slag that YB/T022 technology requires.
Main technical requirements has a specific surface area, density, moisture content, free calcium, sulfur trioxide, basicity factor, activity index, Stability;It is divided into firsts and seconds according to activity.
Late strength of concrete can be improved after mixing steel-making slag powder, reduce the heat of hydration, minimizing loss of slump, improve mixed Solidifying soil workability, has remarkable result to preventing concrete early-age shrinkage cracking;Do concrete admixture by steel-making slag powder to be possible not only to Equivalent replaces the cement consumption of 10%-30%, it is also possible to raising concrete abrasion-resistant, corrosion resistance, later strength, rupture strength, Reduce hydration heat of concrete.
Slag lists national standard already in as cement mixture, through levigate slag micro powder of making as cement mixing Material.Slag micro powder is 400m in specific surface area2During/more than kg, mutually using with slag powders, its activity is fully excited;Its Specific surface area is 450m2During/more than kg, similar with slag powders disclosing, slag micro powder product has good market prospect.
Described composite activating agent is sodium silicate, sodium sulfate to be mixed with naphthalenesulfonic acid-formaldehyde condensate, adds catalyst Triisopropanolamine and calcium sulfate are formulated;Wherein sodium silicate, sodium sulfate, naphthalenesulfonic acid-formaldehyde condensate, triisopropanolamine, sulfur The weight ratio that acid calcium adds is 15:10:5:2:5.Owing to its volume is low, do not affect cement various performance provision value, powder can be improved Mill efficiency, strength of cement, also can improve the density of cement slurry, permeability, make mortar good fluidity, caking property is strong, be difficult to Shrink, be not likely to produce crack.
Described early strength agent is to be 1:1:1 according to lignin, molasses alcohol waste liquid dry powder, CaO weight ratio, through dispensing, all Change and the technical process of grinding, be prepared from.The setting time of cement can be shortened after admixture early strength agent, improve cement of the same age The degree of hydration of phase.
The production method of green ecological cement comprises the following steps:
A. it is dried: building waste is dried by Belt Conveying to tower drier, it is ensured that water into the mill is not more than 1.5%;Steel Slag micropowder delivers to rotary dryer through belt conveyor dries, after drying the boosted machine of slag deliver to slag storage deposit, Water content is less than 3%;
B. pulverizing: the building waste being dried by step a gained and slag micro powder grind with cement mill respectively so that it is pass through The percent of pass of 100 mesh sieves reaches more than 95%, by the building waste obtained and slag micro powder and ready clinker, answers Close activator and early strength agent joins in cement mill by weight, to the internal spray atomized water of cement mill, make pulverizing The temperature of process controls at 90~120 DEG C, material i.e. cement out at cement mill bistrique, is conveyed into finished product with elevator In homogenizing bin, by bottom homogenizing bin produce air homogenizing after through packaging, obtain sulphate aluminium cement in bulk;
C. mixing: sulphate aluminium cement in bulk for gained is pressed formula proportion and adds water reducer, air entraining agent and retarder at mill Machine is sufficiently mixed, after homogenizing processes, prepares the green ecological cement of anti-seawater corrosion.
Beneficial effects of the present invention:
1, along with the fast development of building industry, the total amount of building waste increases sharply, due to the material in building waste again Utilize the reason of the aspects such as power consumption is big so that the application of building waste receives limitation.At present, the profit again of major part building waste It is general backfill and as building or the basis of road by approach, on the one hand causes the wasting of resources, on the other hand also may be used Secondary pollution can be caused.Present invention building waste produces cement, reaches to protect environment, economize on resources, develop low-carbon economy Purpose;
2, China's high-grade bauxite resource is the most in short supply, and price constantly rises, and sulphate aluminium cement is as one The relatively low product of price is the most difficult bears its high cost of material, the green ecological cement of anti-seawater corrosion of the present invention with Low-grade bauxite or aluminum slag that price is relatively low are pressed 1:1 and are replaced aluminium ore to produce the sulphoaluminate cement clinker of gained by design proportioning Prepare, aluminum slag and low-grade bauxite wide material sources, cheap, therefore there is good economic and social benefit, be simultaneously The production of sulphate aluminium cement provides wide prospect;
3, the green ecological cement of anti-seawater corrosion of the present invention has low alkalinity, acid and alkali-resistance, early-strong-fast-hard, and later strength is held Continuous increase, be beneficial to improve safety and the durability of armored concrete, it is adaptable to harbour, seawall, coast protection, bridge spanning the sea, The marine engineering construction such as refueling at-sea station;
4, use the paste structure of green ecological cement of anti-seawater corrosion of the present invention have good compactness and Volume stability, improves concrete permeability resistance, frost resistance, has the highest resisting chloride ion penetration diffusibility and the highest sulfate resistance Aggressivity, meets the needs that ocean engineering is built, and solves in ocean engineering by salt corrosion and seawater scourings such as k+, Cl in sea water After building damage, the lifetime destructive strong problem such as short occurs, the early hydration speed overcoming portland cement is relatively slow, intensity Low, Ca (OH) after aquation, content is high causes the weak point at impervious and anticorrosive aspect;
5, this sulphoaluminate maritime work cement is under the common effect of poly-naphthalene formaldehyde sulfonate salt and hydroxycarboxylate, can make new The bleeding rate of mixed concrete is little, and the toughness of slurry is high, and slurry is strong to the parcel of aggregate and the effect of support, greatly reduces thick bone The generation of material sinkage, makes fresh concrete keep good homogeneity at work progress, mechanical property equilibrium after hardening;
6, the composite activating agent of the green ecological cement of the present invention is to contract with sodium silicate, sodium sulfate and naphthalene sulfonate formaldehyde Compound mixes, and adds catalyst triisopropanolamine and calcium sulfate is formulated;Wherein sodium silicate, sodium sulfate, naphthalene sulfonate formaldehyde The weight ratio that condensation substance, triisopropanolamine, calcium sulfate add is 15:10:5:2:5, such that it is able to make cement output improve 15% ~30%, there is the effect of grinding aid simultaneously;
7, the green ecological cement of the anti-seawater corrosion of the present invention adds early strength agent, according to lignin, molasses alcohol Liquid dry powder, CaO weight ratio are that 1:1:1 is prepared from through the technical process of dispensing, homogenizing and grinding, it is possible to accelerate cement water Change, reach to improve the effect of mortar early strength;
8, the production method construction usage of the green ecological cement of anti-seawater corrosion of the present invention is easy and simple to handle, it is easy to control matter Amount, can be greatly lowered product cost, improves working environment, and can be obviously improved the performance of cement, and production technology is simple, produces Product can have preferable economic and social benefit with long term storage.
Detailed description of the invention
Embodiment one:
Produce the green ecological cement of anti-seawater corrosion with building waste, its production method comprises the following steps:
A. it is dried: being dried by Belt Conveying to tower drier by building waste, water into the mill is 1.48%, and slag is micro- Powder delivers to rotary dryer through belt conveyor dries, after drying the boosted machine of slag deliver to slag storage deposit, aqueous Amount is 2.8%;
B. pulverizing: the building waste being dried by gained and slag micro powder grind with cement mill respectively so that it is by 100 mesh The percent of pass of sieve reaches more than 95%, by the 5 parts of building wastes obtained and 20 parts of slag micro powders and ready 40 parts of sulfur aluminic acids Salt cement grog, 0.06 composite activating agent and 2 parts of early strength agent join in cement mill, are atomized to the internal spray of cement mill Water, the temperature of milling process at 116 ± 3 DEG C, material i.e. cement out at cement mill bistrique, be conveyed into into elevator In product homogenizing bin, by obtaining sulphate aluminium cement after the air homogenizing of generation bottom homogenizing bin;
C. mixing: sulphate aluminium cement in bulk for gained is pressed formula proportion and adds water reducer 0.3 part, air entraining agent 0.005 part It is sufficiently mixed in grinding machine with retarder 0.3 part, after homogenizing processes, prepares the green ecological cement of anti-seawater corrosion.
Wherein composite activating agent is to mix with naphthalenesulfonic acid-formaldehyde condensate with sodium silicate, sodium sulfate, adds catalyst three Isopropanolamine and calcium sulfate are formulated;Wherein sodium silicate, sodium sulfate, naphthalenesulfonic acid-formaldehyde condensate, triisopropanolamine, sulphuric acid The weight ratio that calcium adds is 15:10:5:2:5;Early strength agent is to be 1 according to lignin, molasses alcohol waste liquid dry powder, CaO weight ratio: 1:1, through the technical process of dispensing, homogenizing and grinding, is prepared from.
Embodiment two:
Produce the green ecological cement of anti-seawater corrosion with building waste, its production method comprises the following steps:
A. it is dried: being dried by Belt Conveying to tower drier by building waste, water into the mill is 1.48%, and slag is micro- Powder delivers to rotary dryer through belt conveyor dries, after drying the boosted machine of slag deliver to slag storage deposit, aqueous Amount is 2.8%;
B. pulverizing: the building waste being dried by gained and slag micro powder grind with cement mill respectively so that it is by 100 mesh The percent of pass of sieve reaches more than 95%, by the 20 parts of building wastes obtained and 25 parts of slag micro powders and ready 50 parts of sulfur aluminum Acid salt cement grog, 0.08 composite activating agent and 5 parts of early strength agent join in cement mill, to the internal spray mist of cement mill Change water, the temperature of milling process at 116 ± 3 DEG C, material i.e. cement out at cement mill bistrique, be conveyed into elevator In finished product homogenizing bin, by obtaining sulphate aluminium cement after the air homogenizing of generation bottom homogenizing bin;
C. mixing: sulphate aluminium cement in bulk for gained is pressed formula proportion and adds water reducer 0.4 part, air entraining agent 0.005 part It is sufficiently mixed in grinding machine with retarder 0.4 part, after homogenizing processes, prepares the green ecological cement of anti-seawater corrosion.
Wherein composite activating agent is to mix with naphthalenesulfonic acid-formaldehyde condensate with sodium silicate, sodium sulfate, adds catalyst three Isopropanolamine and calcium sulfate are formulated;Wherein sodium silicate, sodium sulfate, naphthalenesulfonic acid-formaldehyde condensate, triisopropanolamine, sulphuric acid The weight ratio that calcium adds is 15:10:5:2:5;Early strength agent is to be 1 according to lignin, molasses alcohol waste liquid dry powder, CaO weight ratio: 1:1, through the technical process of dispensing, homogenizing and grinding, is prepared from.
Embodiment three:
Produce the green ecological cement of anti-seawater corrosion with building waste, its production method comprises the following steps:
A. it is dried: being dried by Belt Conveying to tower drier by building waste, water into the mill is 1.48%, and slag is micro- Powder delivers to rotary dryer through belt conveyor dries, after drying the boosted machine of slag deliver to slag storage deposit, aqueous Amount is 2.8%;
B. pulverizing: the building waste being dried by gained and slag micro powder grind with cement mill respectively so that it is by 100 mesh The percent of pass of sieve reaches more than 95%, by the 13 parts of building wastes obtained and 23 parts of slag micro powders and ready 45 parts of sulfur aluminum Acid salt cement grog, 0.07 composite activating agent and 4 parts of early strength agent join in cement mill, to the internal spray mist of cement mill Change water, the temperature of milling process at 116 ± 3 DEG C, material i.e. cement out at cement mill bistrique, be conveyed into elevator In finished product homogenizing bin, by obtaining green ecological cement after the air homogenizing of generation bottom homogenizing bin.
C. mixing: sulphate aluminium cement in bulk for gained is pressed formula proportion and adds water reducer 0.5 part, air entraining agent 0.006 part It is sufficiently mixed in grinding machine with retarder 0.5 part, after homogenizing processes, prepares the green ecological cement of anti-seawater corrosion.
Wherein composite activating agent is to mix with naphthalenesulfonic acid-formaldehyde condensate with sodium silicate, sodium sulfate, adds catalyst three Isopropanolamine and calcium sulfate are formulated;Wherein sodium silicate, sodium sulfate, naphthalenesulfonic acid-formaldehyde condensate, triisopropanolamine, sulphuric acid The weight ratio that calcium adds is 15:10:5:2:5;Early strength agent is to be 1 according to lignin, molasses alcohol waste liquid dry powder, CaO weight ratio: 1:1, through the technical process of dispensing, homogenizing and grinding, is prepared from.
Embodiment four:
Produce the green ecological cement of anti-seawater corrosion with building waste, its production method comprises the following steps:
A. it is dried: being dried by Belt Conveying to tower drier by building waste, water into the mill is 1.48%, and slag is micro- Powder delivers to rotary dryer through belt conveyor dries, after drying the boosted machine of slag deliver to slag storage deposit, aqueous Amount is 2.8%;
B. pulverizing: the building waste being dried by gained and slag micro powder grind with cement mill respectively so that it is by 100 mesh The percent of pass of sieve reaches more than 95%, by the 16 parts of building wastes obtained and 24 parts of slag micro powders and ready 45 parts of sulfur aluminum Acid salt cement grog, 0.07 composite activating agent and 4 parts of early strength agent join in cement mill, to the internal spray mist of cement mill Change water, the temperature of milling process at 116 ± 3 DEG C, material i.e. cement out at cement mill bistrique, be conveyed into elevator In finished product homogenizing bin, by obtaining green ecological cement after the air homogenizing of generation bottom homogenizing bin.
C. mixing: sulphate aluminium cement in bulk for gained is pressed formula proportion and adds water reducer 0.7 part, air entraining agent 0.006 part It is sufficiently mixed in grinding machine with retarder 0.6 part, after homogenizing processes, prepares the green ecological cement of anti-seawater corrosion.
Wherein composite activating agent is to mix with naphthalenesulfonic acid-formaldehyde condensate with sodium silicate, sodium sulfate, adds catalyst three Isopropanolamine and calcium sulfate are formulated;Wherein sodium silicate, sodium sulfate, naphthalenesulfonic acid-formaldehyde condensate, triisopropanolamine, sulphuric acid The weight ratio that calcium adds is 15:10:5:2:5;Early strength agent is to be 1 according to lignin, molasses alcohol waste liquid dry powder, CaO weight ratio: 1:1, through the technical process of dispensing, homogenizing and grinding, is prepared from.
Embodiment five
Produce the green ecological cement of anti-seawater corrosion with building waste, its production method comprises the following steps:
A. it is dried: being dried by Belt Conveying to tower drier by building waste, water into the mill is 1.48%, and slag is micro- Powder delivers to rotary dryer through belt conveyor dries, after drying the boosted machine of slag deliver to slag storage deposit, aqueous Amount is 2.8%;
B. pulverizing: the building waste being dried by gained and slag micro powder grind with cement mill respectively so that it is by 100 mesh The percent of pass of sieve reaches more than 95%, by the 16 parts of building wastes obtained and 24 parts of slag micro powders and ready 45 parts of sulfur aluminum Acid salt cement grog, 0.07 composite activating agent and 4 parts of early strength agent join in cement mill, to the internal spray mist of cement mill Change water, the temperature of milling process at 116 ± 3 DEG C, material i.e. cement out at cement mill bistrique, be conveyed into elevator In finished product homogenizing bin, by obtaining green ecological cement after the air homogenizing of generation bottom homogenizing bin.
C. mixing: sulphate aluminium cement in bulk for gained is pressed formula proportion and adds water reducer 0.7 part, air entraining agent 0.006 part It is sufficiently mixed in grinding machine with retarder 0.6 part, after homogenizing processes, prepares the green ecological cement of anti-seawater corrosion.
Wherein composite activating agent is to mix with naphthalenesulfonic acid-formaldehyde condensate with sodium silicate, sodium sulfate, adds catalyst three Isopropanolamine and calcium sulfate are formulated;Wherein sodium silicate, sodium sulfate, naphthalenesulfonic acid-formaldehyde condensate, triisopropanolamine, sulphuric acid The weight ratio that calcium adds is 15:10:5:2:5;Early strength agent is to be 1 according to lignin, molasses alcohol waste liquid dry powder, CaO weight ratio: 1:1, through the technical process of dispensing, homogenizing and grinding, is prepared from.
Embodiment six
Produce the green ecological cement of anti-seawater corrosion with building waste, its production method comprises the following steps:
A. it is dried: being dried by Belt Conveying to tower drier by building waste, water into the mill is 1.48%, and slag is micro- Powder delivers to rotary dryer through belt conveyor dries, after drying the boosted machine of slag deliver to slag storage deposit, aqueous Amount is 2.8%;
B. pulverizing: the building waste being dried by gained and slag micro powder grind with cement mill respectively so that it is by 100 mesh The percent of pass of sieve reaches more than 95%, by the 16 parts of building wastes obtained and 24 parts of slag micro powders and ready 45 parts of sulfur aluminum Acid salt cement grog, 0.07 composite activating agent and 4 parts of early strength agent join in cement mill, to the internal spray mist of cement mill Change water, the temperature of milling process at 116 ± 3 DEG C, material i.e. cement out at cement mill bistrique, be conveyed into elevator In finished product homogenizing bin, by obtaining green ecological cement after the air homogenizing of generation bottom homogenizing bin.
C. mixing: sulphate aluminium cement in bulk for gained is pressed formula proportion and adds water reducer 0.7 part, air entraining agent 0.006 part It is sufficiently mixed in grinding machine with retarder 0.6 part, after homogenizing processes, prepares the green ecological cement of anti-seawater corrosion.
Wherein composite activating agent is to mix with naphthalenesulfonic acid-formaldehyde condensate with sodium silicate, sodium sulfate, adds catalyst three Isopropanolamine and calcium sulfate are formulated;Wherein sodium silicate, sodium sulfate, naphthalenesulfonic acid-formaldehyde condensate, triisopropanolamine, sulphuric acid The weight ratio that calcium adds is 15:10:5:2:5;Early strength agent is to be 1 according to lignin, molasses alcohol waste liquid dry powder, CaO weight ratio: 1:1, through the technical process of dispensing, homogenizing and grinding, is prepared from.
Table 1 is the main performance detection of green ecological cement of the present invention
Table 2 is the contrast test of building waste volume, slag micro powder volume, specific surface area and comprcssive strength
Visible by table 2, embodiment one, two, three is to set out mill strength of cement index, by adjusting specific surface area, Building waste, slag micro powder maximum doping quantity when analyzing different specific surface area, understand through data analysis: go out to grind cement specific surface area Improve, building waste volume, the proportional rising of slag micro powder volume;Embodiment four, five, six is for setting building waste volume, steel When slag micropowder volume is constant, analyzes different specific surface area and strength relationship, find that 3 days comprcssive strength is with going out to grind cement specific surface area Reduce and decline accordingly.The serviceability of cement under different parameters should be considered, as normal consistency is used when doing above-mentioned test simultaneously The water yield etc..

Claims (2)

1. the production method producing anti-seawater corrosion green ecological cement with building waste, it is characterised in that: this green is raw State cement is made up of the raw material of following parts by weight: sulphoaluminate cement clinker 40-50 part;Building waste 5-20 part;Slag is micro- Powder 20-25 part;Composite activating agent 0.06-0.08 part;Early strength agent 2-5 part;Water reducer 0.3~0.5 part;Air entraining agent 0.005~ 0.007 part;Retarder 0.3~0.5 part;
Described sulphoaluminate cement clinker is to replace aluminium ore to produce the sulfur aluminic acid of gained with low-grade bauxite or aluminum slag by 1:1 Salt cement grog;
Described water reducer is poly-naphthalene formaldehyde sulfonate salt;
Described air entraining agent is SAS;
Described retarder is hydroxycarboxylate;
Described building waste is engineering dregs, brick and tile fragment and the one of concrete block or compositions is mixed to get with limestone Material;
Described slag micro powder is the converter slag of steel mill or the electric furnace slag powder through efflorescence;
Its production method comprises the following steps:
A. it is dried: building waste is dried by Belt Conveying to tower drier, it is ensured that water into the mill is not more than 1.5%;Slag is micro- Powder delivers to rotary dryer through belt conveyor dries, after drying the boosted machine of slag deliver to slag storage deposit, aqueous Amount is less than 3%;
B. pulverizing: the building waste being dried by step a gained and slag micro powder grind with cement mill respectively so that it is by 100 The percent of pass of mesh sieve reaches more than 95%, by the building waste obtained and slag micro powder and ready clinker, is combined and lives Agent and early strength agent join in cement mill by weight, to the internal spray atomized water of cement mill, make milling process Temperature control at 90~120 DEG C, material i.e. cement out at cement mill bistrique, be conveyed into finished product homogenizing with elevator In storehouse, by bottom homogenizing bin produce air homogenizing after through packaging, obtain sulphate aluminium cement in bulk;
C. mixing: sulphate aluminium cement in bulk for gained is pressed formula proportion and adds water reducer, air entraining agent and retarder in grinding machine It is sufficiently mixed, after homogenizing processes, prepares the green ecological cement of anti-seawater corrosion;
Described composite activating agent is sodium silicate, sodium sulfate to be mixed with naphthalenesulfonic acid-formaldehyde condensate, adds catalyst three different Propanolamine and calcium sulfate are formulated;The parts by weight of the most each component are: sodium silicate 15-20 part, sodium sulfate 10-15 part, naphthalene Sodium sulfonate formaldehyde condensation products 2-5 part, triisopropanolamine 0.5-1.5 part, calcium sulfate 5-10 part.
The production method of anti-seawater corrosion green ecological cement, its feature is produced the most according to claim 1 with building waste Being, described early strength agent is to be 1:1:1 according to lignin, molasses alcohol waste liquid dry powder, CaO weight ratio, through dispensing, homogenizing and The technical process of grinding, is prepared from.
CN201410505948.2A 2014-09-28 The method producing the green ecological cement of anti-seawater corrosion with building waste Active CN104261706B (en)

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