A kind of wrap-up of BOPP thin film
Technical field
The invention belongs to field of mechanical technique, relate to the wrap-up of a kind of BOPP thin film.
Background technology
BOPP thin film is the abbreviation of " Biaxially Oriented Polypropylene ",
I.e. bidirectional stretching polypropylene film.Its production is first by the former material of macromolecule polypropylene
Expect to be melted by extruder to be extruded into melt, make sheet material or thick film through long and narrow head,
Then in special stretching-machine, under the speed of certain temperature and setting, simultaneously or
The stretching that substep is carried out on vertical longitudinal stretching machine and transverse drawing mill, and through suitable
When cooling, heat treatment or special be processed into thin film, then through tensioning and rolling system
Become semi-finished product, finally utilize microtome to be cut into the finished product of proper width.
In order to ensure the rolling of thin film semi-finished product under different rotating speeds, wrap-up needs one
Tension adjustment mechanism, in BOPP film line, the wrap-up of extruder typically has
Following two, a kind of is to utilize frame for movement to make the tension force of film take-up cylinder keep constant,
But, due to feature, the receipts of this kind of wrap-up such as thin film is relatively thin, easily broken and yielding
Volume easily causes film breaks or deformation of thin membrane;Another is Electronic Control, according to
The tension force of rolling cylinder is controlled by the conditions such as the state of extruder, membrane speed, temperature,
But it is higher that this kind controls installation cost, add the most costly extruder and produce
Cost, is unfavorable for the development of industry.
Further, in the wrap-up of existing thin film, when winding film completes, it is all
The artificial thin film that cuts off, to stop continuing winding, takes time and effort, and automaticity is low;Meanwhile,
The rolling cylinder that rolling completes is it is impossible to ensure that possess identical thickness.So, for ability
Technical staff in territory, need to develop and can carry out existing film take-up
Improve, thus stability when improving film take-up and automaticity.
Summary of the invention
It is an object of the invention to there are the problems referred to above for existing technology, it is proposed that a kind of
The wrap-up of BOPP thin film, this wrap-up has when winding film completes to automatically cut off
The feature of thin film.
The purpose of the present invention can be realized by following technical proposal: a kind of BOPP thin film
Wrap-up, it is characterised in that include base and the support one being arranged on base, institute
The support one stated includes two columns being vertically fixed on base, two described root posts
Between bearing is provided with Scroll, Scroll is detachably provided with rolling cylinder, receive
The length of spool is more than the length of rolling cylinder, and one end of described Scroll is provided with band
The actuating unit that dynamic Scroll rotates;The right side of described support one is provided with support two, institute
The support two stated includes the fixed plate being vertically fixed on base, and described fixed plate is opened
Being provided with the through hole passed through for thin film, described fixed plate is provided with can be to needing cut-out
The clamp system of thin film clamping, described clamp system includes that be fixed in fixed plate stretches
Contracting cylinder, upper fastening strip and lower fastening strip, described telescopic cylinder is in the top of through hole,
And the piston rod of telescopic cylinder is straight down, described upper fastening strip is fixed on telescopic cylinder
Piston rod end, described lower fastening strip is fixed in fixed plate and is under through hole
Side, described upper fastening strip is corresponding with lower fastening strip, described upper fastening strip and lower folder
Tight bar is all in strip and be horizontally disposed with, and the lower surface of described upper fastening strip is one smooth
Plane, the upper surface of described lower fastening strip is a smooth plane;In described fixed plate
Being provided with slitting blade, described slitting blade and can drive the cunning that its level is slided
Motivation structure is connected, and described slide mechanism includes driving motor, nut, screw mandrel, bearing
With connection sheet, described driving motor is fixed in fixed plate, and described screw mandrel is by connection
Axial organ is fixed on the output shaft driving motor, and described nut thread is connected on screw mandrel,
The inner ring of described bearing is fixing with nut to be connected, and the described sheet that connects is fixed on bearing
On outer ring, above-mentioned slitting blade is fixed on described connection sheet, described connection sheet
Bottom be further fixed on slide block, described fixed plate is fixed with slide rail, described slide rail
In offer a chute corresponding with slide block, described slide block is arranged in chute;Institute
The right side stating support two is provided with support three, and described support three includes that two pieces are vertically fixed
Installing plate on base, is provided with, between two pieces of installing plates, the tensioning that can make thin film tensioning
Mechanism, described strainer includes Left Drive roller, right live-roller and is arranged on Left Drive
Idler roller between roller and right live-roller, described Left Drive roller and right live-roller are the most circumferential
Rotation is axially fixed on described two pieces of installing plates, the opposite plate face of described two pieces of installing plates
On all offer for install idler roller mounting groove, the two ends of described idler roller are provided with
Bearing, bearing is arranged in bearing block, and described bearing block is slidably arranged in mounting groove
In, it is further fixed on spring between lower wall and the bearing block of described mounting groove, the one of spring
End is fixed on the bottom surface of mounting groove, and the other end of spring is fixed on idler roller end
On bearing block.
The operation principle of the wrap-up of this BOPP thin film is such that 1, Scroll turns
Dynamic, thin film is carried out rolling;2, inductive head touches the thickness of film take-up on rolling cylinder,
Braking mode rotary electric machine;3, the piston rod of telescopic cylinder extends downwardly from, lower fastening strip to
Lower motion, until by the foamed film tensioning on the left of fixed plate be clamped in upper fastening strip with
Between lower fastening strip;4, slitting blade motion, cuts off thin film;5, in tensioning
Under the effect of roller, to the thin film auto-tensioning being on the right side of fixed plate, after being beneficial to cut off
Thin film rewind.
In the wrap-up of above-mentioned BOPP thin film, described actuating unit includes rotating
Motor, drive pulley, driven pulley and belt, described rotary electric machine is fixed on
On base, described drive pulley is fixed on the output shaft of rotary electric machine, described
Driven pulley is fixed on one end of above-mentioned Scroll, and described belt is arranged on actively skin
Between belt wheel and driven pulley.Start rotary electric machine, the output shaft rotation of rotary electric machine
Driver pulley rotation can be driven, under the effect of belt, follower belt round can be driven
Dynamic, thus drive Scroll to rotate, finally realize the rolling of thin film on rolling cylinder.
In the wrap-up of above-mentioned BOPP thin film, wherein of described support one
Being further fixed on inductive head on column, described inductive head is in the underface of rolling cylinder, institute
The inductive head stated is connected with above-mentioned rotary electric machine by circuit.Thin film on rolling cylinder
When being wound up into certain thickness, until touching inductive head, just can will be believed by inductive head
Breath passes to rotary electric machine, and rotary electric machine stops operating, thus realizes winding on rolling cylinder
The thin film of equal thickness.Inductive head is the existing product can bought on existing market.
In the wrap-up of above-mentioned BOPP thin film, described inductive head passes through adjusting rod
Being arranged on column, described adjusting rod be arranged in parallel with Scroll, described adjusting rod
Including sheathed pipe and the expansion link being slidably arranged in sheathed pipe, above-mentioned inductive head is installed
In one end of expansion link, one end of described sheathed pipe is fixed on column, and described stretches
Bolt is used to fix between contracting bar and sheathed pipe.Just can be regulated by adjusting rod
The position of inductive head, thus adapt to be wound on the thin film of different in width on rolling cylinder.Flexible
Bar can stretch out from sheathed pipe, after expansion link has adjusted position, makes the sensing of end
When head is in the underface of coiling thin film, utilizes bolt to carry out expansion link and position.
In the wrap-up of above-mentioned BOPP thin film, on the lateral wall of described Scroll
Being fixed with outwardly positioning strip, described positioning strip is axially arranged along Scroll,
The locating slot that can match, institute is offered with positioning strip on the inwall of described rolling cylinder
The positioning strip stated is slidably arranged in described locating slot.By rolling cylinder footpath on Scroll
To slip, rely on positioning strip just can realize rolling cylinder at Scroll with coordinating of locating slot
On installation and dismounting.
In the wrap-up of above-mentioned BOPP thin film, described slitting blade can by one
Detaching structure is fixed on above-mentioned connection sheet, described demountable structure include fixed block,
Bolt one and bolt two, described fixed block has one can be connected connected the consolidating of sheet with above-mentioned
Determining portion and the installation portion being connected with fixed part, described fixed part offers can be with company
The groove that contact pin matches, a sidewall of described groove is offered the female through hole of tool
One, described bolt one is threaded in described through hole one, and described bolt one
One end acts on connection sheet;The female through hole two of tool is offered on described installation portion,
Offer hole one, location on described carving knife, described bolt two through hole one, location and
It is threaded in described through hole two, the axis of described through hole one and the axis of through hole two
Perpendicular.By bolt once fixed block being fixed on connection sheet.Pass through bolt
Two through hole, location once and be threaded in through hole two and can realize slitting blade
Fixing.
Compared with prior art, the wrap-up of this BOPP thin film has the advantage that
1, the present invention is by driving motor, nut, screw mandrel, bearing and connection sheet the most permissible
Realize moving back and forth of slitting blade, thus thin film is carried out cut-out process;Pass through slide rail
The cut direction that can make slitting blade blade with slide block is on same straight line all the time.
2, the present invention is moved downward by the piston rod of upper fastening strip and then telescopic cylinder, with
Time drive thin film make it together against to lower fastening strip, thus thin film can be clamped
Having lived, clamping mode is convenient;Meanwhile, the lower surface of upper fastening strip and lower fastening strip
Upper surface is a smooth plane, and this effect that film-clamp just can be made tight is better.
3, the present invention is under the action of gravity of idler roller self and Left Drive roller and right live-roller
Supporting role under thin film just can be made to be constantly in tensioning state, and tension effects is good,
Be conducive to the conveying of BOPP thin film;The most just can extenuate idler roller pressure
Pressure on thin film, makes the moderate pressure acting on thin film, simultaneously to idler roller
Motion also has the effect of buffering.
4, the present invention just can sense the winding film volume to rolling cylinder by inductive head
Around thickness, when thin film is wound up into certain thickness at rolling cylinder, inductive head will be by information
Passing to rotary electric machine, order rotary electric machine stops operating, thus realizes rolling up on rolling cylinder
Around the thin film of equal thickness, automaticity is high.
5, rolling cylinder is installed to receive by the present invention by the mounting means of positioning strip with locating slot
On spool, beneficially the removing and installing of rolling cylinder.
Accompanying drawing explanation
Fig. 1 is the perspective view of the present invention;
Fig. 2 be the present invention face structural representation;
Fig. 3 is the plan structure schematic diagram of the present invention;
Fig. 4 is the structural representation of adjusting rod in the present invention;
Fig. 5 is the structural representation of clamp system of the present invention and automatic cutting mechanism;
Fig. 6 is the sectional view of tensioner of the present invention.
In figure, 1, base;2, column;3, fixed plate;3a, through hole;4, install
Plate;4a, mounting groove;4b, sliding tray;5, Scroll;6, rolling cylinder;7, rotate
Motor;8, drive pulley;9, driven pulley;10, belt;11, inductive head;
12, adjusting rod;12a, sheathed pipe;12b, expansion link;13, bolt;14、
Telescopic cylinder;15, upper fastening strip;16, lower fastening strip;17, Left Drive roller;18、
Right live-roller;19, idler roller;20, bearing block;21, spring;22, slitting blade;
23, motor is driven;24, nut;25, screw mandrel;26, bearing;27, sheet is connected;
28, slide block;29, slide rail;30, fixed block.
Detailed description of the invention
The following is the specific embodiment of the present invention and combine accompanying drawing, the technical side to the present invention
Case is further described, but the present invention is not limited to these embodiments.
As shown in Figures 1 to 3, the wrap-up of a kind of BOPP thin film, including rectangular shape
Base 1, base 1 is disposed with support one, support two and support from left to right
Three.
Support one includes two columns being vertically fixed on base 12, two root posts 2
Between be provided with can the rolling-up mechanism of film.
As it is shown in figure 1, rolling-up mechanism includes the Scroll being arranged between two root posts 2
5, the two ends of Scroll 5 are all arranged on two root posts 2 by bearing, to realize rolling
Axle 5 can rotate on column 2.Rolling cylinder 6 detachably it is provided with on Scroll 5,
The length of Scroll 5 is more than the length of rolling cylinder 6, concrete, the outside of Scroll 5
Being fixed with outwardly positioning strip on wall, positioning strip is axially arranged along Scroll 5,
The locating slot that can match, positioning strip is offered with positioning strip on the inwall of rolling cylinder 6
It is slidably arranged in locating slot, is radially slided on Scroll 5 by rolling cylinder 6, depend on
The rolling cylinder 6 peace on Scroll 5 just can be realized with coordinating of locating slot by positioning strip
Dress and dismounting, it is the most convenient to operate.
One end of Scroll 5 is provided with the actuating unit driving Scroll 5 to rotate,
This actuating unit includes rotary electric machine 7, drive pulley 8, driven pulley 9 and belt
10, rotary electric machine 7 is fixed by screws on base 1, and drive pulley 8 is fixed on
On the output shaft of rotary electric machine 7, driven pulley 9 is fixed on one end of Scroll 5,
Belt 10 is arranged between drive pulley 8 and driven pulley 9.As shown in Figure 4,
Wherein being further fixed on inductive head 11 on a root post 2, inductive head 11 is on existing market
The existing product that can have bought, inductive head 11 is in the underface of rolling cylinder 6, inductive head
11 are connected with rotary electric machine 7 by circuit.Concrete, inductive head 11 passes through adjusting rod
12 are arranged on column 2, and adjusting rod 12 be arranged in parallel with Scroll 5, adjusting rod 12
Including sheathed pipe 12a and the expansion link 12b being slidably arranged in sheathed pipe 12a, sensing
11 one end being arranged on expansion link 12b, one end of sheathed pipe 12a is fixed on column 2
On, use bolt 13 to fix between expansion link 12b and sheathed pipe 12a.Pass through
Adjusting rod 12 just can regulate the position of inductive head 11, thus adapts to be wound on rolling cylinder
The thin film of different in width on 6.Expansion link 12b can stretch out from sheathed pipe 12a, waits to stretch
After contracting bar 12b has adjusted position, the inductive head 11 of end is made just to be in coiling thin film
During lower section, utilize bolt 13 to carry out expansion link 12b and position.
Support two includes the fixed plate 3 being vertically fixed on base 1, and fixed plate 3 is opened
Being provided with the through hole 3a passed through for thin film, fixed plate 3 is additionally provided with can the folder of clamping films
Tight mechanism and the automatic cutting mechanism that thin film can be cut off.
As described in figures 1 and 5, clamp system includes the flexible gas being fixed in fixed plate 3
Cylinder 14, upper fastening strip 15 and lower fastening strip 16, telescopic cylinder 14 is solid by bolt and nut
It is scheduled in fixed plate 3 and telescopic cylinder 14 is in the top of through hole 3a, telescopic cylinder 14
Piston rod straight down, upper fastening strip 15 be fixed by screws in telescopic cylinder 14 live
The end of stopper rod, lower fastening strip 16 is fixed by screws in fixed plate 3 and is in through hole
The lower section of 3a, upper fastening strip 15 is corresponding with lower fastening strip 16, upper fastening strip 15 He
Lower fastening strip 16 is all in strip and be horizontally disposed with, and the lower surface of upper fastening strip 15 is one
Smooth plane, the upper surface of lower fastening strip 16 is a smooth plane.
After thin film completes winding on rolling cylinder 6, start telescopic cylinder 14, make to stretch
The piston rod of cylinder 14 extends downwardly from, and upper fastening strip 15 and then piston rod moves downward,
Drive thin film simultaneously and make it together against to lower fastening strip 16, thus can be by thin film
Clamp.Lower surface and the upper surface of lower fastening strip 16 due to upper fastening strip 15
Being a smooth plane, this effect that film-clamp just can be made tight is better.
As described in figures 1 and 5, automatic cutting mechanism includes that be arranged in fixed plate 3 divides
Cutting edge 22, slitting blade 22 can drive, with one, the slide mechanism phase that its level slides
Even.This slide mechanism includes driving motor 23, nut 24, screw mandrel 25, bearing 26 and
Connecting sheet 27, drive motor 23 to be fixed in fixed plate 3, screw mandrel 25 passes through shaft coupling
Being fixed on the output shaft driving motor 23, nut 24 is threaded on screw mandrel 25,
The inner ring of bearing 26 is fixing with nut 24 to be connected, and connects sheet 27 and is fixed on bearing 26
On outer ring, slitting blade 22 is fixed on connection sheet 27.The bottom connecting sheet 27 is the most solid
Surely have slide block 28, fixed plate 3 be fixed with slide rail 29, slide rail 29 offers one with
The chute that slide block 28 is corresponding, slide block 28 is arranged in chute.
Concrete, slitting blade 22 is fixed on connection sheet 27 by a demountable structure,
This demountable structure includes fixed block 30, bolt one and bolt two.Fixed block 30 has
One can be connected the fixed part that sheet 27 is connected and the installation portion being connected with fixed part, fixed part
On offer can be connected the groove that sheet 27 matches, a sidewall of groove offers tool
Female through hole one, bolt one is threaded in through hole one, and the one of bolt one
End acts on connection sheet 27, by bolt once can be by fixed block 30 company of being fixed on
In contact pin 27;Offer the female through hole two of tool on installation portion, carving knife offers
Hole one, location, bolt two is through hole one, location and is threaded in through hole two, through hole one
The axis perpendicular of axis and through hole two, by bolt two through hole one, location and spiral shell
Stricture of vagina is connected in through hole two just to realize the fixing of slitting blade 22.
Start and drive motor 23, be fixed on and just drive the screw mandrel 25 on motor 23 output shaft
Can rotate, drive the nut 24 being threaded on screw mandrel 25 to rotate, at bearing simultaneously
Under the effect of 26, so that it may so that connecting sheet 27 anterior-posterior translation on screw mandrel 25, connect sheet
27 drive slitting blade 22 to translate on screw mandrel 25 simultaneously, and cut off thin film, due to even
The lower end of contact pin 27 arranges in chute by slide block 28, and this just can make carving knife
Sheet 22 is merely able to move back and forth.
Support three includes two pieces of installing plates being vertically fixed on base 14, described two
The strainer that can make thin film tensioning it is provided with between block installing plate 4.
As shown in figs. 1 and 6, strainer includes Left Drive roller 17, right live-roller 18
And the idler roller 19 being arranged between Left Drive roller 17 and right live-roller 18.Left Drive roller
17 and the two ends of right live-roller 18 be all fixed on described two pieces of installing plates 4 by bearing,
Left Drive roller 17 and right live-roller 18 so can be made to realize between two pieces of installing plates 4
Circumferentially rotate axial restraint.All offer on the opposite plate face of two pieces of installing plates 4 for installing
The mounting groove 4a of idler roller 19, the two ends of idler roller 19 are provided with bearing, and bearing is equal
Being arranged in bearing block 20, bearing block 20 is slidably arranged in mounting groove 4a.Mounting groove
The length direction of 4a is offered along vertical direction, the rectangular in cross-section shape of mounting groove 4a,
The rectangular in cross-section shape of bearing block 20, so can make the bearing block 20 can be at mounting groove 4a
In stable sliding up and down.Specifically, the two side of mounting groove 4a all offers cunning
Dynamic groove 4b, the both sides that bearing block 20 contacts with mounting groove 4a cell wall are respectively and fixedly provided with can
The sliding shoe matched with sliding tray 4b, sliding shoe is arranged in described sliding tray 4b.
The length direction of sliding tray 4b is offered along vertical direction, and the cross section of sliding tray 4b is square
Shape, the rectangular in cross-section shape of sliding shoe, sliding shoe so can be enable at sliding tray 4b
In stable sliding up and down.Sliding shoe freely up and down can move along sliding tray 4b, from
And make idler roller 19 move freely in the mounting groove 4a of installing plate 4, finally make tensioning
Thin film, under the comprehensive function of self gravitation and film support power, is played tensioning by roller 19
Effect.More particularly, the most fixing between lower wall and the bearing block 20 of mounting groove 4a
Spring 21, one end of spring 21 is had to be fixed on the bottom surface of mounting groove 4a, spring 21
The other end be fixed on the bearing block 20 of idler roller 19 end, in the effect of spring 21
Just can extenuate the pressure that idler roller 19 presses on thin film down, make to act on thin film
Moderate pressure, the motion to idler roller 19 simultaneously also has the effect of buffering.
The operation principle of the wrap-up of this BOPP thin film is such that
1, the processed thin film completed from stretching-machine out, on entrance support three to be cooled
Strainer, the thin film right live-roller 18 from support three top conveying come, warp
Cross the lower section of idler roller 19, under the self gravitation effect of idler roller 19, idler roller 19
By mounting groove 4a can automatic slide downward, thin film thus can be in tensioning shape
State, thin film transfers out from the top of Left Drive roller 17;Meanwhile, idler roller 19 is at bullet
Under the effect of spring 21, the moderate pressure acting on thin film can be made, it is also possible to tensioning
Roller 19 slide downward plays the effect of buffering;
2, thin film through hole 3a on support two enters on support one, starts and rotates
Motor 7, the output shaft of rotary electric machine 7 operates and drives the drive pulley on output shaft
Wheel 8 operating, then under the effect of belt 10, drives driven pulley 9 to operate,
Traction Scroll 5 and rolling cylinder 6 operate eventually, and thin film is carried out rolling;
3, when the winding film on rolling cylinder 6 to certain thickness, until touching sensing
11, rotary electric machine 7, rotary electric machine just can be passed information to by inductive head 11
7 stop operating, thus realize winding on rolling cylinder 6 thin film of equal thickness;
4, stopping operating when rotary electric machine 7, the piston rod of telescopic cylinder 14 extends downwardly from,
Lower fastening strip 16 moves downward, until by the folder of the foamed film tensioning on the left of fixed plate 3
Tight between upper fastening strip 15 and lower fastening strip 16;
5, telescopic cylinder 14 stop motion, drives motor 23 to work, promotes slitting blade
22 motions, thus thin film is cut off, complete rolling cylinder 6 film;
6, change rolling cylinder 6, continue thin film is carried out rolling.
Specific embodiment described herein is only to present invention spirit theory for example
Bright.Those skilled in the art can be to described specific embodiment
Make various amendment or supplement or use similar mode to substitute, but without departing from
The spirit of the present invention or surmount scope defined in appended claims.
Although the most more employing 1, base;2, column;3, fixed plate;3a、
Through hole;4, installing plate;4a, mounting groove;4b, sliding tray;5, Scroll;6, receive
Reel;7, rotary electric machine;8, drive pulley;9, driven pulley;10, belt;
11, inductive head;12, adjusting rod;12a, sheathed pipe;12b, expansion link;13, fixed
Position bolt;14, telescopic cylinder;15, upper fastening strip;16, lower fastening strip;17, left
Live-roller;18, right live-roller;19, idler roller;20, bearing block;21, spring;
22, slitting blade;23, motor is driven;24, nut;25, screw mandrel;26, bearing;
27, sheet is connected;28, slide block;29, slide rail;30, the term such as fixed block, but not
Get rid of the probability using other term.These terms are used to be only used to more easily
Describe and explain the essence of the present invention;It is construed as any additional restriction all
It is contrary with spirit of the present invention.