CN105523409A - Gap winding self-regulating device and method - Google Patents
Gap winding self-regulating device and method Download PDFInfo
- Publication number
- CN105523409A CN105523409A CN201610062343.XA CN201610062343A CN105523409A CN 105523409 A CN105523409 A CN 105523409A CN 201610062343 A CN201610062343 A CN 201610062343A CN 105523409 A CN105523409 A CN 105523409A
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- rolling
- bevel gear
- adapter shaft
- screw mandrel
- gap
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/26—Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H43/00—Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
- B65H43/08—Photoelectric devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/175—Plastic
- B65H2701/1752—Polymer film
Landscapes
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
The invention discloses a gap winding self-regulating device and method. The gap winding self-regulating device comprises a winding machine frame, wherein the winding machine frame comprises a base and a vertical arm; a fixed roller is arranged on the vertical arm, and a winding frame is arranged on the base; a driving system is arranged between the machine frame and the winding frame; a winding shaft is arranged on the winding frame, and a driving device is arranged between the winding frame and the winding shaft; a correlation switch is arranged between the fixing roller and the winding shaft. The regulating method comprises the following steps that the driving device drives the winding shaft to rotate, under the action of the winding shaft, a composite film is wound on the winding shaft through the fixing roller, and the correlation switch detects the distance between a coil and the fixing roller along with the extending of the diameter of the coil on the winding shaft; when the distance between the coil and the fixing roller is changed relative to the original distance, the correlation switch starts the driving system through a controller, and the driving system drives the winding frame to move backwards on the base, so that the distance between the coil and the fixing roll is kept within a determined value always. According to the self-regulating device and method disclosed by the invention, the winding effect and the winding quality can be improved.
Description
Technical field
The present invention relates to rolling intermediate gap automatic regulating apparatus and clearance adjustment method.
Background technology
Along with the development of printed apcksging material industry, the improvement of conventional composite machinery is got more and more, be disclose a kind of solvent-free composite machine in the patent documentation of 2008.9.10 as be 200810027777.1 applyings date in Chinese Patent Application No. being 2008.4.29 publication date, and specifically disclose and comprise rolling-up mechanism, described rolling-up mechanism comprises support, transition roller, Scroll and rolling pressure roller, the wrapup procedure of rolling-up mechanism is, under the constant voltage effect of rolling pressure roller, complex film is wound on Scroll through transition roller and forms coiled strip, in wrapup procedure, the diameter of coiled strip is in continuous increase, gap between coiled strip and transition roller is more and more less, in wrapup procedure, rolling angle is in continuous change, the stressed difference of complex film during rolling can be caused, therefore, rolling is not steady, rolling of poor quality.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of gap rolling self-adjusting apparatus and method.
The technical scheme solved the problems of the technologies described above is: a kind of gap rolling self-adjusting apparatus, and comprise rolling frame, rolling frame comprises base and armstand, and armstand is arranged on base; Armstand is provided with stationary roll, the Slideslip that base is positioned at stationary roll is provided with rolling frame, drive system is provided with between frame and rolling frame, rolling frame is provided with Scroll, Scroll is positioned at the side of stationary roll, between rolling frame and Scroll, be provided with actuating device, between stationary roll and Scroll, be provided with correlation switch.
A kind ofly utilize rolling self-adjusting apparatus in gap automatically to adjust the method in gap between stationary roll and rolling to be: actuating device drives Scroll to rotate, under the effect of Scroll, complex film is wound on Scroll through stationary roll, along with the diameter of the coiled strip on Scroll increases, correlation switch detects the change distance between coiled strip and stationary roll, when distance between coiled strip and stationary roll diminishes relative to raw range, correlation switch starts drive system by controller, drive systems rolling frame on base after move, the distance between coiled strip and stationary roll is allowed to remain in a determined value.
Said apparatus and method, the gap between coiled strip and stationary roll is detected by correlation switch, thus control-driven system drives rolling frame motion, allow the distance between coiled strip and stationary roll remain in a determined value, like this, rolling angle can not change, the uniform force of complex film, the rotation of Scroll is steady, rolling effective, and the quality of rolling is high.
Further, the crossbeam that described rolling frame comprises rolling front panel and rolling squab panel and is located between rolling front panel and rolling squab panel; Slide rail and aft ramp before base is provided with, rolling front panel is slided and is located on front slide rail, and rolling squab panel slides and is located on aft ramp; Scroll is located between rolling front panel and rolling squab panel; When drive system works, drive systems rolling front panel is slided on front slide rail, and drive systems rolling squab panel slides on aft ramp.Jointly support Scroll by rolling front panel and rolling squab panel, Scroll is more steady when rotating and move.Owing to being provided with front and back slide rail, therefore, the stable movement of rolling frame, has good directional tagging to the motion of rolling frame.
Further, described drive system comprises servomotor, speed reducer connecting seat, locating flange, reductor, principal screw finishing bevel gear cuter steering box, adapter shaft one, adapter shaft two, fore side helical bevel gear steering case, transmission side helical bevel gear steering case, screw mandrel one, screw mandrel two, nut one and nut two, principal screw finishing bevel gear cuter steering box is fixed in rolling frame, speed reducer connecting seat is fixed on principal screw finishing bevel gear cuter steering box, locating flange is located on speed reducer connecting seat, reductor is arranged on speed reducer connecting seat, servomotor is arranged on reductor, one end of adapter shaft one is connected on principal screw finishing bevel gear cuter steering box, the other end of adapter shaft one extends back, one end of adapter shaft two is connected on principal screw finishing bevel gear cuter steering box, the other end of adapter shaft two extends forward, fore side helical bevel gear steering case is connected on the other end of adapter shaft one, transmission side helical bevel gear steering case is connected on the other end of adapter shaft two, one end of screw mandrel one is connected on fore side helical bevel gear steering case, screw mandrel one horizontal expansion, one end of screw mandrel two is connected on transmission side helical bevel gear steering case, screw mandrel two horizontal expansion, nut one engages with screw mandrel one, nut one is fixed on rolling squab panel, nut two engages with screw mandrel two, nut two is fixed in rolling front panel, when servomotor works, servomotor drives adapter shaft one and adapter shaft two to rotate by reductor, principal screw finishing bevel gear cuter steering box simultaneously, adapter shaft one drives screw mandrel one to rotate by fore side helical bevel gear steering case, screw mandrel one drives nut one straight-line motion, thus drives the motion of rolling squab panel, meanwhile, adapter shaft two drives screw mandrel two to rotate by transmission side helical bevel gear steering case, and screw mandrel one drives nut two straight-line motion, thus drives the motion of rolling front panel.This drive system, drives nut one and nut two to move by same servomotor, rolling front panel and rolling squab panel can be allowed to be synchronized with the movement, ensure that roller system is parallel in the course of the work.
Further, armstand is hinged with swing arm, is provided with rolling pressure roller in one end of swing arm, be provided with clump weight at the other end of swing arm; In wrapup procedure, rolling pressure roller is compressed on coiled strip.Owing to being provided with rolling pressure roller, like this, when rolling, rolling pressure roller gives coiled strip one pressure all the time, and the air be brought into by complex film in coiled strip is driven out of in time, improves the reliability of rolling, additionally by arranging clump weight, then can offset the deadweight of rolling pressure roller, comparatively for convenience, accurately adjust the pressure of rolling pressure roller compacting coiled strip, improve rolling effect further.
Further, armstand is provided with jockey pulley, by jockey pulley, tensioning is carried out to complex film, facilitate rolling.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of gap rolling self-adjusting apparatus not being provided with Scroll, actuating device.
Fig. 2 is the downward schematic diagram of gap rolling self-adjusting apparatus not being provided with Scroll, actuating device.
Fig. 3 is the side schematic view of gap rolling self-adjusting apparatus not being provided with Scroll, actuating device.
Fig. 4 is the gap rolling self-adjusting apparatus side schematic view having installed Scroll.
Fig. 5 is the schematic diagram of rolling self-adjusting apparatus in gap when starting rolling.
Fig. 6 is the schematic diagram that coiled strip diameter increases relative to coiled strip diameter in Fig. 5.
Fig. 7 is the schematic diagram that coiled strip diameter increases relative to coiled strip diameter in Fig. 6.
Fig. 8 is the schematic diagram that coiled strip diameter increases relative to coiled strip diameter in Fig. 7.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further elaborated.
As shown in Figures 1 to 5, rolling self-adjusting apparatus in gap comprises rolling frame 1, stationary roll 2, rolling frame 3, Scroll 4, actuating device, drive system, correlation switch 7, swing arm 81, rolling pressure roller 82, clump weight 83 and jockey pulley 9.
Rolling frame 1 comprises base 11 and armstand 12, and armstand 12 is arranged on the right-hand member of base 11.The left side being positioned at armstand 12 is on the pedestal 11 provided with front slide rail 13 and aft ramp 14, is respectively equipped with block 15 at the left and right end of front slide rail 13, is respectively equipped with block 15 at the two ends, left and right of aft ramp 13.
Armstand 12 keeps left side is provided with stationary roll 2, and stationary roll 2 also can be transition roller.
The Slideslip being positioned at stationary roll 2 is on the pedestal 11 provided with rolling frame 3.The crossbeam 33 that rolling frame 3 comprises rolling front panel 31 and rolling squab panel 32 and is located between rolling front panel 31 and rolling squab panel 32, rolling front panel 31 and rolling squab panel 32 are parallel to each other; Rolling front panel 31 is slided and is located on front slide rail 13, and rolling squab panel 32 slides and is located on aft ramp 14.
Scroll 4 is located between rolling front panel 31 and rolling squab panel 32.
As shown in Figure 8, described actuating device comprises CD-ROM drive motor 51, drive wheel 52, flower wheel 53 and belt 54.CD-ROM drive motor 51 is fixed on rolling frame 3; Drive wheel 52 is arranged on the output shaft of CD-ROM drive motor 51, and flower wheel 53 is arranged on Scroll 4, and belt 54 is located between drive wheel 52 and flower wheel 53.
When CD-ROM drive motor 51 works, CD-ROM drive motor 51 drives drive wheel 52 to rotate, and drive wheel 52 drives flower wheel 53 to rotate by belt 54, and flower wheel 53 drives Scroll 4 to rotate.
As shown in Figures 1 to 8, described drive system comprises servomotor 61, speed reducer connecting seat 62, locating flange 63, reductor 64, principal screw finishing bevel gear cuter steering box 65, adapter shaft 1, adapter shaft 2 67, fore side helical bevel gear steering case 68, transmission side helical bevel gear steering case 69, screw mandrel 1, screw mandrel 2 611, nut 1 and nut 2 613.Principal screw finishing bevel gear cuter steering box 65 is fixed in rolling frame 1, speed reducer connecting seat 62 is fixed on principal screw finishing bevel gear cuter steering box 65, locating flange 63 is located on speed reducer connecting seat 62, reductor 64 is arranged on speed reducer connecting seat 62, servomotor 61 is arranged on reductor 64, one end of adapter shaft 1 is connected on principal screw finishing bevel gear cuter steering box 65, the other end of adapter shaft 1 extends back, one end of adapter shaft 2 67 is connected on principal screw finishing bevel gear cuter steering box 65, the other end of adapter shaft 2 67 extends forward, fore side helical bevel gear steering case 68 is connected on the other end of adapter shaft 1, transmission side helical bevel gear steering case 69 is connected on the other end of adapter shaft 2 67, one end of screw mandrel 1 is connected on fore side helical bevel gear steering case 68, screw mandrel one horizontal expansion, one end of screw mandrel two is connected on transmission side helical bevel gear steering case 69, screw mandrel two horizontal expansion, nut 1 engages with screw mandrel 1, nut 1 is fixed on rolling squab panel 32, nut 2 613 engages with screw mandrel 2 611, nut 2 613 is fixed in rolling front panel 31, when servomotor 61 works, servomotor 61 drives adapter shaft 1 and adapter shaft 2 67 to rotate by reductor 64, principal screw finishing bevel gear cuter steering box 65 simultaneously, adapter shaft 1 drives screw mandrel 1 to rotate by fore side helical bevel gear steering case 68, screw mandrel 1 drives nut 1 straight-line motion, thus drives rolling squab panel 32 to move on aft ramp 14, meanwhile, adapter shaft 2 67 drives screw mandrel 2 611 to rotate by transmission side helical bevel gear steering case 69, and screw mandrel 1 drives nut 2 613 straight-line motion, thus drives rolling front panel 31 to move on front slide rail 13.This drive system, drives nut one and nut two to move by same servomotor, rolling front panel and rolling squab panel can be allowed to be synchronized with the movement, ensure that roller system is parallel in the course of the work, avoids occurring the phenomenons such as stuck.
As shown in Fig. 5 to Fig. 8, between stationary roll 2 and Scroll 4, be provided with correlation switch 7.
As shown in Fig. 5 to Fig. 8, armstand 12 is hinged with swing arm 81, is provided with rolling pressure roller 82 in one end of swing arm 81, be provided with clump weight 83 at the other end of swing arm 81.
As shown in Fig. 5 to Fig. 8, armstand 12 is provided with jockey pulley 9.
Utilize above-mentioned gap rolling self-adjusting apparatus automatically to adjust the method in gap between stationary roll and rolling to be: actuating device drives Scroll 4 to rotate, under the effect of Scroll 4, complex film is through jockey pulley 9, stationary roll 2 is wound on Scroll 4, complex film is in course of conveying, jockey pulley 9 pairs of complex films adjust, simultaneously, rolling pressure roller 82 is pressed on coiled strip, allow complex film more failure-free be wound on Scroll 4, along with the diameter of the coiled strip on Scroll 4 increases, correlation switch 7 detects the change distance between coiled strip and stationary roll 2, when distance between coiled strip and stationary roll 2 diminishes relative to raw range, correlation switch 7 starts drive system by controller, drive systems rolling frame 3 moves on base, the distance between coiled strip and stationary roll 2 is allowed to remain in a determined value, in the present embodiment, determined value is the arbitrary value in 10-20mm.
Said apparatus and method, the gap between coiled strip and stationary roll 2 is detected by correlation switch 7, thus control-driven system drives rolling frame motion, allow the distance between coiled strip and stationary roll remain in a determined value, like this, rolling angle can not change, the uniform force of complex film, the rotation of Scroll is steady, rolling effective, and the quality of rolling is high.
Owing to being provided with rolling pressure roller 82, like this, when rolling, rolling pressure roller gives coiled strip one pressure all the time, and the air be brought into by complex film in coiled strip is driven out of in time, improves the reliability of rolling, additionally by arranging clump weight, then can offset the deadweight of rolling pressure roller, comparatively for convenience, accurately adjust the pressure of rolling pressure roller compacting coiled strip, improve rolling effect further.Utilize block 15 can carry out spacing to rolling front panel and rolling squab panel, slide rail before preventing rolling front panel from slipping away, prevent rolling squab panel to slip away aft ramp.
Claims (10)
1.
a kind of gap rolling self-adjusting apparatus, comprise rolling frame, rolling frame comprises base and armstand, and armstand is arranged on base; It is characterized in that: in armstand, be provided with stationary roll, the Slideslip that base is positioned at stationary roll is provided with rolling frame, drive system is provided with between frame and rolling frame, rolling frame is provided with Scroll, Scroll is positioned at the side of stationary roll, between rolling frame and Scroll, be provided with actuating device, between stationary roll and Scroll, be provided with correlation switch.
2.
rolling self-adjusting apparatus in gap according to claim 1, is characterized in that: the crossbeam that described rolling frame comprises rolling front panel and rolling squab panel and is located between rolling front panel and rolling squab panel; Slide rail and aft ramp before base is provided with, rolling front panel is slided and is located on front slide rail, and rolling squab panel slides and is located on aft ramp; Scroll is located between rolling front panel and rolling squab panel.
3.
rolling self-adjusting apparatus in gap according to claim 2, is characterized in that: described drive system comprises servomotor, speed reducer connecting seat, locating flange, reductor, principal screw finishing bevel gear cuter steering box, adapter shaft one, adapter shaft two, fore side helical bevel gear steering case, transmission side helical bevel gear steering case, screw mandrel one, screw mandrel two, nut one and nut two, principal screw finishing bevel gear cuter steering box is fixed in rolling frame, speed reducer connecting seat is fixed on principal screw finishing bevel gear cuter steering box, locating flange is located on speed reducer connecting seat, reductor is arranged on speed reducer connecting seat, servomotor is arranged on reductor, one end of adapter shaft one is connected on principal screw finishing bevel gear cuter steering box, the other end of adapter shaft one extends back, one end of adapter shaft two is connected on principal screw finishing bevel gear cuter steering box, the other end of adapter shaft two extends forward, fore side helical bevel gear steering case is connected on the other end of adapter shaft one, transmission side helical bevel gear steering case is connected on the other end of adapter shaft two, one end of screw mandrel one is connected on fore side helical bevel gear steering case, screw mandrel one horizontal expansion, one end of screw mandrel two is connected on transmission side helical bevel gear steering case, screw mandrel two horizontal expansion, nut one engages with screw mandrel one, nut one is fixed on rolling squab panel, nut two engages with screw mandrel two, nut two is fixed in rolling front panel.
4.
rolling self-adjusting apparatus in gap according to claim 1, is characterized in that: in armstand, be hinged with swing arm, is provided with rolling pressure roller in one end of swing arm, be provided with clump weight at the other end of swing arm.
5.
rolling self-adjusting apparatus in gap according to claim 1, is characterized in that: in armstand, be provided with jockey pulley.
6.
utilize rolling self-adjusting apparatus in gap automatically to adjust the method in gap between stationary roll and rolling, it is characterized in that: gap rolling self-adjusting apparatus comprises rolling frame, and rolling frame comprises base and armstand, and armstand is arranged on base, armstand is provided with stationary roll, the Slideslip that base is positioned at stationary roll is provided with rolling frame, drive system is provided with between frame and rolling frame, rolling frame is provided with Scroll, Scroll is positioned at the side of stationary roll, between rolling frame and Scroll, be provided with actuating device, between stationary roll and Scroll, be provided with correlation switch, utilize above-mentioned gap rolling self-adjusting apparatus automatically to adjust the method in gap between stationary roll and rolling to be: actuating device drives Scroll to rotate, under the effect of Scroll, complex film is wound on Scroll through stationary roll, along with the diameter of the coiled strip on Scroll increases, correlation switch detects the distance of the change between coiled strip and stationary roll, when distance between coiled strip and stationary roll diminishes relative to raw range, correlation switch starts drive system by controller, drive systems rolling frame on base after move, the distance between coiled strip and stationary roll is allowed to remain in a determined value.
7.
the method utilizing rolling self-adjusting apparatus in gap automatically to adjust gap between stationary roll and rolling according to claim 6, is characterized in that: the crossbeam that described rolling frame comprises rolling front panel and rolling squab panel and is located between rolling front panel and rolling squab panel; Slide rail and aft ramp before base is provided with, rolling front panel is slided and is located on front slide rail, and rolling squab panel slides and is located on aft ramp; Scroll is located between rolling front panel and rolling squab panel; When drive system works, drive systems rolling front panel is slided on front slide rail, and drive systems rolling squab panel slides on aft ramp.
8.
the method utilizing rolling self-adjusting apparatus in gap automatically to adjust gap between stationary roll and rolling according to claim 7, is characterized in that: described drive system comprises servomotor, speed reducer connecting seat, locating flange, reductor, principal screw finishing bevel gear cuter steering box, adapter shaft one, adapter shaft two, fore side helical bevel gear steering case, transmission side helical bevel gear steering case, screw mandrel one, screw mandrel two, nut one and nut two, principal screw finishing bevel gear cuter steering box is fixed in frame, speed reducer connecting seat is fixed on principal screw finishing bevel gear cuter steering box, locating flange is located on speed reducer connecting seat, reductor is arranged on speed reducer connecting seat, servomotor is arranged on reductor, one end of adapter shaft one is connected on principal screw finishing bevel gear cuter steering box, the other end of adapter shaft one extends back, one end of adapter shaft two is connected on principal screw finishing bevel gear cuter steering box, the other end of adapter shaft two extends forward, fore side helical bevel gear steering case is connected on the other end of adapter shaft one, transmission side helical bevel gear steering case is connected on the other end of adapter shaft two, one end of screw mandrel one is connected on fore side helical bevel gear steering case, screw mandrel one horizontal expansion, one end of screw mandrel two is connected on transmission side helical bevel gear steering case, screw mandrel two horizontal expansion, nut one engages with screw mandrel one, nut one is fixed on rolling squab panel, nut two engages with screw mandrel two, nut two is fixed in rolling front panel, when servomotor works, servomotor drives adapter shaft one and adapter shaft two to rotate by reductor, principal screw finishing bevel gear cuter steering box simultaneously, adapter shaft one drives screw mandrel one to rotate by fore side helical bevel gear steering case, screw mandrel one drives nut one straight-line motion, thus drives the motion of rolling squab panel, meanwhile, adapter shaft two drives screw mandrel two to rotate by transmission side helical bevel gear steering case, and screw mandrel one drives nut two straight-line motion, thus drives the motion of rolling front panel.
9.
the method utilizing rolling self-adjusting apparatus in gap automatically to adjust gap between stationary roll and rolling according to claim 6, is characterized in that: in armstand, be hinged with swing arm, is provided with rolling pressure roller in one end of swing arm, be provided with clump weight at the other end of swing arm; In wrapup procedure, rolling pressure roller is compressed on coiled strip.
10.
the method utilizing rolling self-adjusting apparatus in gap automatically to adjust gap between stationary roll and rolling according to claim 6, is characterized in that: in armstand, be provided with jockey pulley, carries out tensioning by jockey pulley to complex film.
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Application publication date: 20160427 |