CN104261132A - Full-automatic concrete conveying device and control method - Google Patents
Full-automatic concrete conveying device and control method Download PDFInfo
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- CN104261132A CN104261132A CN201410377223.XA CN201410377223A CN104261132A CN 104261132 A CN104261132 A CN 104261132A CN 201410377223 A CN201410377223 A CN 201410377223A CN 104261132 A CN104261132 A CN 104261132A
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Abstract
The invention discloses a full-automatic concrete conveying device. The device comprises a device body, a control component, a sensing component, a hopper, a discharging opening, a left feeding cavity, a right feeding cavity, a left distribution plate, a right distribution plate, a left feeding plate, a right feeding plate, a left driving structure, a right driving structure, a left distribution structure and a right distribution structure. When the left distribution plate moves leftwards to an end point, the hopper is separated from the left feeding cavity, and the left feeding cavity is communicated with the discharging opening; when the right distribution plate moves rightwards to the end point, the hopper is separated from the right feeding cavity. The conveying device can precisely carry out feeding and discharging and feeding and discharging continuous running on concrete, the working efficiency of a concrete pumping device is improved, and therefore problems of impact and the like caused by intermittent discharging of the concrete conveying device can be solved. The service life of the concrete pumping device and matched equipment is prolonged. The invention further discloses a full-automatic concrete control method.
Description
Technical field
The present invention relates to concrete conveyer field, particularly relate to a kind of full-automatic concrete feedway and use the full-automatic concrete control method of this device.
Background technology
Existing appts. for transferring ready-mixed concrete is all adopt Hydraulic Pump to control, this the concrete pump set, it comprises hopper, left distributing valve, right distributing valve, left pumping cylinder, right pumping cylinder, pump discharge and hydraulic control, left pumping cylinder and right pumping cylinder left distributing valve of escaping respectively is connected with hopper or pump discharge with right distributing valve, it is characterized in that: described hydraulic control comprises the first controllable capacity pump, second controllable capacity pump, first change-over valve, second change-over valve, 3rd change-over valve, 4th change-over valve and the position signal acquisition device be connected with each change-over valve respectively, first controllable capacity pump is connected with the right pumping oil cylinder of right pumping cylinder with the left pumping oil cylinder of left pumping cylinder with the second change-over valve respectively by the first change-over valve, the 3rd change-over valve of leading up to of the second controllable capacity pump mouth is joined valve oil cylinder and is connected with parting on the left side, the 4th change-over valve of separately leading up to of the second controllable capacity pump mouth is joined valve oil cylinder and is connected with parting on the right side, and the second variable delivery side of pump is connected with the right pumping oil cylinder of right pumping cylinder with the left pumping oil cylinder of left pumping cylinder with the second change-over valve respectively by the first change-over valve simultaneously.The shortcoming of this device is: adopt fluid control, low precision, instability.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of full-automatic concrete feedway, this full-automatic concrete feedway work efficiency is high, accurately cement concrete can be carried out charging and discharging, precision is high, fully automatic operation, charging and discharging run continuously, improve the work efficiency of the concrete pump set, thus appts. for transferring ready-mixed concrete can be solved be interrupted the problems such as the impact that causes of discharging, extend the concrete pump set and corollary equipment service life.
Another technical matters that the present invention will solve is to provide a kind of full-automatic concrete conveyance control method.
For solving the problems of the technologies described above, full-automatic concrete feedway provided by the invention comprises device body, be placed in the control assembly of described device body inside, sensing member, be opened on described device body for cement concrete being sent into the hopper of feedway, be opened in the discharging opening on described device body, be opened in the left blowing chamber of described device body inside, right blowing chamber, be placed in described device body inside and part matching board on the left side for what be communicated with described discharging opening or described hopper in described blowing chamber, part matching board on the right side, be placed in the left delivery sheet for described cement concrete being sent described discharging opening of described device body inside, right delivery sheet, for driving the left drive configuration of described left delivery sheet up-and-down movement, for driving the right drive configuration of described right delivery sheet up-and-down movement, be installed on described left drive configuration and part distribution structure on the left side for what part matching board sway described in driving on the left side, be installed on described right drive configuration and part distribution structure on the right side for what part matching board sway described in driving on the right side, whether described sensing member comprises being installed on described first left mounting plate and to move the first sensor and the second sensor that put in place for detecting described left delivery sheet, be installed on described first right mounting plate and whether move the 3rd sensor and the four-sensor put in place for detecting described right delivery sheet, be installed on described second left mounting plate and whether move the 5th sensor put in place for parting matching board described in detecting on the left side, be installed on described second right mounting plate and whether move the 6th sensor put in place for parting matching board described in detecting on the right side, when described part on the left side matching board be moved to the left to terminal time, described hopper and described left blowing chamber cut off, described left blowing chamber is communicated with described discharging opening, described right blowing chamber and described discharging opening cut off by the described matching board that parts on the right side, when described part on the right side matching board move right to terminal time, described hopper and described right blowing chamber cut off, and described right blowing chamber is communicated with described discharging opening, described in part matching board on the left side described left blowing chamber and described discharging opening cut off.
Preferably, described control assembly comprises the frequency changer circuit rotated for controlling described left drive motor and right drive motor, and described frequency changer circuit and described left drive motor and described right drive motor are electrically connected.
Preferably, described left drive configuration comprises the first left mounting plate be installed on described device body, be installed in the left screw mandrel of described first left fit on, left drive motor, the Left-wing Federation's axial organ for described left screw mandrel and described left drive motor being linked together, the left screw rodb base be installed on described left screw mandrel for driving described left screw mandrel motion be installed on described first left mounting plate, for the first left connecting panel described left screw rodb base and described left and right distribution plate linked together.
Preferably, described right drive configuration comprises the first right mounting plate be installed on described device body, be installed in the right screw mandrel of described first right fit on, right drive motor, the right coupler for described right screw mandrel and described right drive motor being linked together, the right screw rodb base be installed on described right screw mandrel for driving described right screw mandrel motion be installed on described first right mounting plate, for described right screw rodb base and the described right side being parted on the right side the first right connecting panel that matching board links together.
Preferably, described part on the left side distribution structure comprise the second left mounting plate, be installed on described second left mounting plate for parting left cylinder that matching board moves back and forth described in driving on the left side, be installed on described left cylinder for by described left cylinder output shaft and described the second left connecting panel parting matching board on the left side and link together.
Preferably, described part on the right side distribution structure comprise the second right mounting plate, be installed on described second right mounting plate for parting right cylinder that matching board moves back and forth described in driving on the right side, be installed on described right cylinder for by described right cylinder output shaft and described the second right connecting panel parting matching board on the right side and link together.
Preferably, described left delivery sheet and right blowing plate and described blowing chamber are tightly connected, described in part on the left side matching board and described in part matching board on the right side and described blowing chamber is tightly connected.
Preferably, described frequency changer circuit comprises frequency converter, PLC, motor control module and the power module for supplying PLC, left and right drive motor, frequency converter, motor control module power supply, described PLC is connected with described frequency converter signal input part, and the signal output part of described PLC is connected with described motor control module input end.
Relative to another technical matters that the present invention will solve, the invention provides a kind of full-automatic concrete conveyance control method, comprise the following steps:
S1: part matching board on the left side described in described left cylinder startup controls and be moved to the left, when described 5th sensor receives induced signal, described left blowing chamber and described discharging opening cut off by the described matching board that parts on the left side, described left blowing chamber is communicated with described hopper, described 8th sensor receives induced signal, described in part matching board on the right side described right blowing chamber and described hopper cut off;
S2: described left drive motor starts to drive described left delivery sheet to move down, and left blowing chamber starts suction, described right drive motor starts to drive described right delivery sheet to move up, and right blowing chamber starts blowing;
S3: when described second sensor receives induced signal, described 3rd sensor receives induced signal, part matching board on the left side described in described left cylinder startup controls to move right, when described 6th sensor receives induced signal, described left blowing chamber and described hopper cut off by the described matching board that parts on the left side, described left blowing chamber is communicated with described discharging opening, part matching board on the left side described in described right cylinder startup controls to be moved to the left, when described 7th sensor receives induced signal, described in part matching board on the right side described right blowing chamber and described discharging opening cut off;
S4: described left drive motor starts to drive described left delivery sheet to move up, and left blowing chamber starts blowing, described right drive motor starts to drive described right delivery sheet to move down, and right blowing chamber starts suction;
S5: when described second sensor receives induced signal, described four-sensor receives induced signal, repeats step S1.
After adopting said structure and method, any one blowing chamber discharging travel time in left blowing chamber and right blowing chamber is made to be more than or equal to the suction travel time in another one blowing chamber and its distribution plate comes and goes sum reversing time, thus make whole full-automatic concrete send the discharging of device to become continuity discharging, substantially increase full-automatic concrete feedway work efficiency high, accurately cement concrete can be carried out charging and discharging, precision is high, fully automatic operation, charging and discharging run continuously, improve the work efficiency of the concrete pump set, thus appts. for transferring ready-mixed concrete can be solved be interrupted the problems such as the impact that causes of discharging, extend the concrete pump set and corollary equipment service life.
Accompanying drawing explanation
Fig. 1 is the structural representation that full-automatic concrete of the present invention send device;
Fig. 2 is the flowchart of full-automatic concrete conveyance control method of the present invention;
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only for explaining the present invention, being not intended to limit the present invention.
Refer to Fig. 1, Fig. 1 is the structural representation that full-automatic concrete of the present invention send device, in the present embodiment, full-automatic concrete feedway 10 comprises device body 113, be placed in the control assembly of device body 113 inside, sensing member 16, be opened on device body 10 for cement concrete being sent into the hopper 111 of feedway, be opened in the discharging opening 112 on device body 113, be opened in the left blowing chamber of device body 113 inside, right blowing chamber, being placed in device body 113 inside for what be communicated with discharging opening 112 or hopper 111 in blowing chamber parts matching board 116 on the left side, part matching board 114 on the right side, be placed in the left delivery sheet 117 for cement concrete being sent discharging opening 112 of device body 113 inside, right delivery sheet 115, for driving the left drive configuration 15 of left delivery sheet 117 up-and-down movement, for driving the right drive configuration 14 of right delivery sheet 115 up-and-down movement, be installed on left drive configuration 15 for drive part matching board 116 sway on the left side part distribution structure 12 on the left side, be installed on right drive configuration 14 for drive part matching board 114 sway on the right side part distribution structure 13 on the right side, when parting matching board 116 on the left side and being moved to the left to terminal, hopper 111 and left blowing chamber cut off, and left blowing chamber is communicated with discharging opening 112, parts matching board 114 on the right side and is cut off in right blowing chamber and discharging opening 112, when parting matching board 114 on the right side and moving right to terminal, hopper 111 and right blowing chamber cut off, and right blowing chamber is communicated with discharging opening 112, parts matching board 116 on the left side and is cut off in described left blowing chamber and discharging opening 112.
Whether sensing member 16 comprises being installed on left drive configuration 15 and to move the first sensor and the second sensor that put in place for detecting left delivery sheet 117, be installed on right drive configuration 14 and whether move the 3rd sensor and the four-sensor put in place for detecting right delivery sheet 115, be installed in part on the left side on distribution structure 12 and part matching board 116 on the left side whether to move the 5th sensor 165 put in place for detecting, 6th sensor 166, part on the right side described in being installed on distribution structure and whether to move the 7th sensor 167 put in place for parting matching board described in detecting on the right side, 8th sensor 168.
Control assembly comprises the frequency changer circuit rotated for controlling left drive motor and right drive motor, and described frequency changer circuit and described left drive motor and described right drive motor are electrically connected.
Left drive configuration 15 comprises the first left mounting plate 154 be installed on device body 11, the left screw mandrel 151 be installed on the first left mounting plate 154, left drive motor 153, Left-wing Federation's axial organ 152, the left screw rodb base 155 be installed on left screw mandrel 151 for left screw mandrel 151 and left drive motor 153 being linked together for driving left screw mandrel 151 to move be installed on the first left mounting plate 154, for by left screw rodb base 155 and the first left connecting panel parting matching board 116 on the left side and link together.
Right drive configuration 14 comprises the first right mounting plate 144 be installed on device body 11, the right screw mandrel 141 be installed on the first right mounting plate 144, right drive motor 143, right coupler 142, the right screw rodb base 145 be installed on right screw mandrel 141 for right screw mandrel 141 and right drive motor 143 being linked together for driving right screw mandrel 141 to move be installed on the first right mounting plate 144, for by right screw rodb base 145 and the first right connecting panel parting matching board 114 on the right side and link together.
Part on the left side distribution structure 12 comprise the second left mounting plate 122 be installed on left drive configuration 15, be installed on described second left mounting plate for drive part matching board 116 on the left side and move back and forth left cylinder 121, be installed on left cylinder 121 for by left cylinder 121 output shaft with part the second left connecting panel 123 that matching board 116 links together on the left side.
Part on the right side join knot 13 structure comprise the second right mounting plate 132 be installed on right drive configuration 14, be installed on the second right mounting plate 132 for drive part matching board 114 on the right side and move back and forth right cylinder 131, be installed on right cylinder 131 for by right cylinder 131 output shaft with part the second right connecting panel 133 that matching board 114 links together on the right side.
Left delivery sheet 117 and right blowing plate 115 are tightly connected with blowing chamber, described left and right, part matching board 116 on the left side and part matching board 114 on the right side to be tightly connected with described blowing chamber.
Frequency changer circuit comprises frequency converter, PLC, motor control module and the power module for supplying PLC, left and right drive motor, frequency converter, motor control module power supply, described PLC is connected with described frequency converter signal input part, and the signal output part of described PLC is connected with described motor control module input end.
Referring again to the flowchart that Fig. 2, Fig. 2 are full-automatic concrete carrying method of the present invention; The present invention also provides a kind of full-automatic concrete conveyance control method using above-mentioned full-automatic concrete feedway 10, comprises the following steps:
S1: left cylinder 121 starts control and parts matching board 116 on the left side and be moved to the left, when the 5th sensor 165 receives induced signal, part matching board 116 on the left side described left blowing chamber and described discharging opening are cut off, described left blowing chamber is communicated with hopper 111,8th sensor 168 receives induced signal, parts matching board 114 on the right side and is cut off in described right blowing chamber and hopper 111;
S2: left drive motor 153 starts to drive left delivery sheet 117 to move down, and left blowing chamber starts suction, right drive motor 143 starts to drive right delivery sheet 115 to move up, and right blowing chamber starts blowing;
S3: when the second sensor 162 receives induced signal, 3rd sensor 163 receives induced signal, left cylinder 121 starts control and parts matching board 116 on the left side and move right, when the 6th sensor 166 receives induced signal, part matching board 116 on the left side described left blowing chamber and hopper 111 are cut off, described left blowing chamber is communicated with discharging opening 112, right cylinder 131 starts control and parts matching board 114 on the right side and be moved to the left, when the 7th sensor 167 receives induced signal, part matching board 114 on the right side and described right blowing chamber and discharging opening 112 are cut off;
S4: left drive motor 153 starts to drive described left delivery sheet to move up, and left blowing chamber starts blowing, right drive motor 143 starts to drive right delivery sheet 115 to move down, and right blowing chamber starts suction;
S5: when the second sensor 162 receives induced signal, four-sensor 164 receives induced signal, repeats step S1 until concrete conveyance completes.
When full-automatic concrete feedway 10 carries out work, any one blowing chamber discharging travel time in left blowing chamber and right blowing chamber is made to be more than or equal to the suction travel time in another one blowing chamber and its distribution plate comes and goes sum reversing time, thus make whole full-automatic concrete send the discharging of device to become continuity discharging, substantially increase full-automatic concrete feedway work efficiency high, accurately cement concrete can be carried out charging and discharging, precision is high, fully automatic operation, charging and discharging run continuously, improve the work efficiency of the concrete pump set, thus appts. for transferring ready-mixed concrete can be solved be interrupted the problems such as the impact that causes of discharging, extend the concrete pump set and corollary equipment service life.
Should be understood that; these are only the preferred embodiments of the present invention; can not therefore limit the scope of the claims of the present invention; every utilize specification sheets of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (10)
1. full-automatic concrete feedway, is characterized in that: comprise device body, be placed in the control assembly of described device body inside, sensing member, be opened on described device body for cement concrete being sent into the hopper of feedway, be opened in the discharging opening on described device body, be opened in the left blowing chamber of described device body inside, right blowing chamber, be placed in described device body inside and part matching board on the left side for what be communicated with described discharging opening or described hopper in described blowing chamber, part matching board on the right side, be placed in the left delivery sheet for described cement concrete being sent described discharging opening of described device body inside, right delivery sheet, for driving the left drive configuration of described left delivery sheet up-and-down movement, for driving the right drive configuration of described right delivery sheet up-and-down movement, be installed on described left drive configuration and part distribution structure on the left side for what part matching board sway described in driving on the left side, be installed on described right drive configuration and part distribution structure on the right side for what part matching board sway described in driving on the right side, when described part on the left side matching board be moved to the left to terminal time, described hopper and described left blowing chamber cut off, described left blowing chamber is communicated with described discharging opening, described in part matching board on the right side described right blowing chamber and described discharging opening cut off, when described part on the right side matching board move right to terminal time, described hopper and described right blowing chamber cut off, and described right blowing chamber is communicated with described discharging opening, described in part matching board on the left side described left blowing chamber and described discharging opening cut off.
2. full-automatic concrete feedway according to claim 1, it is characterized in that: described control assembly comprises the frequency changer circuit rotated for controlling described left drive motor and right drive motor, described frequency changer circuit and described left drive motor and described right drive motor are electrically connected.
3. full-automatic concrete feedway according to claim 1, it is characterized in that: described left drive configuration comprises the first left mounting plate be installed on described device body, the left screw mandrel be installed on described first left mounting plate, left drive motor, the Left-wing Federation's axial organ for described left screw mandrel and described left drive motor being linked together, the left screw rodb base be installed on described left screw mandrel for driving the motion of described left screw mandrel be installed on described first left mounting plate, for by described left screw rodb base and described the first left connecting panel parting matching board on the left side and link together.
4. full-automatic concrete feedway according to claim 1, it is characterized in that: described right drive configuration comprises the first right mounting plate be installed on described device body, be installed in the right screw mandrel of described first right fit on, right drive motor, the right coupler for described right screw mandrel and described right drive motor being linked together, the right screw rodb base be installed on described right screw mandrel for driving described right screw mandrel motion be installed on described first right mounting plate, for by described right screw rodb base and described the first right connecting panel parting matching board on the right side and link together.
5. full-automatic concrete feedway according to claim 1, is characterized in that: described part on the left side distribution structure comprise the second left mounting plate, be installed on described second left mounting plate for parting left cylinder that matching board moves back and forth described in driving on the left side, be installed on described left cylinder for by described left cylinder output shaft and described the second left connecting panel parting matching board on the left side and link together.
6. full-automatic concrete feedway according to claim 1, is characterized in that: described part on the right side distribution structure comprise the second right mounting plate, be installed on described second right mounting plate for parting right cylinder that matching board moves back and forth described in driving on the right side, be installed on described right cylinder for by described right cylinder output shaft and described the second right connecting panel parting matching board on the right side and link together.
7. full-automatic concrete feedway according to claim 1, it is characterized in that: whether described sensing member comprises being installed on described left drive configuration and to move the first sensor and the second sensor that put in place for detecting described left delivery sheet, be installed on described right drive configuration and whether move the 3rd sensor and the four-sensor put in place for detecting described right delivery sheet, part on the left side described in being installed on distribution structure and whether to move the 5th sensor put in place for parting matching board described in detecting on the left side, 6th sensor, part on the right side described in being installed on distribution structure and whether to move the 7th sensor put in place for parting matching board described in detecting on the right side, 8th sensor.
8. full-automatic concrete feedway according to claim 1, is characterized in that: described left delivery sheet and right blowing plate and described blowing chamber are tightly connected, described in part on the left side matching board and described in part matching board on the right side and described blowing chamber is tightly connected.
9. full-automatic concrete feedway according to claim 2, it is characterized in that: described frequency changer circuit comprises frequency converter, PLC, motor control module and the power module for supplying PLC, left and right drive motor, frequency converter, motor control module power supply, described PLC is connected with described frequency converter signal input part, and the signal output part of described PLC is connected with described motor control module input end.
10. use a full-automatic concrete conveyance control method for full-automatic concrete feedway according to claim 1, it is characterized in that: comprise the following steps:
S1: part matching board on the left side described in described left cylinder startup controls and be moved to the left, when described 5th sensor receives induced signal, described left blowing chamber and described discharging opening cut off by the described matching board that parts on the left side, described left blowing chamber is communicated with described hopper, described 8th sensor receives induced signal, described in part matching board on the right side described right blowing chamber and described hopper cut off;
S2: described left drive motor starts to drive described left delivery sheet to move down, and left blowing chamber starts suction, described right drive motor starts to drive described right delivery sheet to move up, and right blowing chamber starts blowing;
S3: when described second sensor receives induced signal, described 3rd sensor receives induced signal, part matching board on the left side described in described left cylinder startup controls to move right, when described 6th sensor receives induced signal, described left blowing chamber and described hopper cut off by the described matching board that parts on the left side, described left blowing chamber is communicated with described discharging opening, part matching board on the left side described in described right cylinder startup controls to be moved to the left, when described 7th sensor receives induced signal, described in part matching board on the right side described right blowing chamber and described discharging opening cut off;
S4: described left drive motor starts to drive described left delivery sheet to move up, and left blowing chamber starts blowing, described right drive motor starts to drive described right delivery sheet to move down, and right blowing chamber starts suction;
S5: when described second sensor receives induced signal, described four-sensor receives induced signal, repeats step S1 until concrete conveyance completes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410377223.XA CN104261132A (en) | 2014-08-01 | 2014-08-01 | Full-automatic concrete conveying device and control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410377223.XA CN104261132A (en) | 2014-08-01 | 2014-08-01 | Full-automatic concrete conveying device and control method |
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| CN104261132A true CN104261132A (en) | 2015-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410377223.XA Pending CN104261132A (en) | 2014-08-01 | 2014-08-01 | Full-automatic concrete conveying device and control method |
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| RU2723693C1 (en) * | 2018-03-12 | 2020-06-17 | Кеда Клин Энерджи Ко., Лтд. | Compensator drive device and compensator |
| CN115477135A (en) * | 2022-10-26 | 2022-12-16 | 江苏江达机械制造有限公司 | Totally-enclosed single carrier roller belt conveyor |
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| CN115477135B (en) * | 2022-10-26 | 2024-03-08 | 江苏江达机械制造有限公司 | Totally-enclosed single-roller belt conveyor |
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Effective date of abandoning: 20170721 |