CN104260529A - Sponge ball and fabrication method thereof - Google Patents

Sponge ball and fabrication method thereof Download PDF

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Publication number
CN104260529A
CN104260529A CN201410500165.5A CN201410500165A CN104260529A CN 104260529 A CN104260529 A CN 104260529A CN 201410500165 A CN201410500165 A CN 201410500165A CN 104260529 A CN104260529 A CN 104260529A
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CN
China
Prior art keywords
layer
compound
pur rete
bed
tweed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410500165.5A
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Chinese (zh)
Other versions
CN104260529B (en
Inventor
崔佳
张才
陈博浩
张培宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHENYANG JIHUA 3547 SPECIAL TYPE ARMAMENT CO Ltd
Original Assignee
SHENYANG JIHUA 3547 SPECIAL TYPE ARMAMENT CO Ltd
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Priority to CN201410500165.5A priority Critical patent/CN104260529B/en
Publication of CN104260529A publication Critical patent/CN104260529A/en
Application granted granted Critical
Publication of CN104260529B publication Critical patent/CN104260529B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028Net structure, e.g. spaced apart filaments bonded at the crossing points
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0278Polyurethane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/10Fibres of continuous length
    • B32B2305/18Fabrics, textiles
    • B32B2305/182Fabrics, textiles knitted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/38Meshes, lattices or nets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51Elastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00Clothing
    • B32B2437/04Caps, helmets

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention belongs to the fabrication field of protective gaskets and in particular relates to a sponge ball and a fabrication method thereof. The sponge ball sequentially comprises a first plush fabric layer, a first hot melt adhesive membrane layer, a composite foam layer, a second hot melt adhesive membrane layer and a composite plush fabric layer from the surface in contact with a human body to outside, wherein the composite plush fabric layer comprises a gridding cloth layer in contact with the second hot melt adhesive membrane layer and a second plush fabric layer adhered to a nylon sticky hook of a device to be used, the foam layer is adhered between the gridding cloth layer and the second plush fabric layer, and the first hot melt adhesive membrane layer and the second hot melt adhesive membrane layer are adhered into one body at the periphery of the composite foam layer through heat sealing, so that a capsule space with the composite foam layer in the middle is formed, and an air hole is formed at the center position of the second hot melt adhesive membrane layer. When arranged in a helmet or other devices, the sponge ball can slide with the movement of a human body, can reduce the friction force and can prevent cervical vertebra or other parts of the human body from being injured in the situation that the device moves but the human body cannot move under the action of an external force.

Description

A kind of sponge ball and preparation method
Technical field
The invention belongs to protective liner preparation field, particularly relate to a kind of in the helmet, automobile and aircraft Large-sized Communication instrument, the sponge ball of individual soldier protection harness liner and preparation method.
Background technology
Sponge ball is also referred to as Magic ball, and in the helmet or other protection fields, it can replace as cushion the suspension commonly used, and its operation principle reduces by buffering distortion the injury that ambient pressure causes internal.
Magic ball on existing market is non-watertight, not corrosion-resistant, comfort is bad, and needlework suture easily divides cracking, and production efficiency is lower, in addition, existing sponge ball in use, is worn the helmet and when receiving external force, because sponge ball can not move, the frictional force causing head to contact with sponge ball large, thus can impact other positions of cervical vertebra or health.
Summary of the invention
It is strong that technical problem to be solved by this invention is to provide a kind of comfort sense, waterproof, corrosion resistant sponge ball and preparation method.
The present invention realizes like this, a kind of sponge ball, with human contact towards outward, this sponge ball comprises the first tweed bed of material successively, first PUR rete, compound foamed cotton layer, second PUR rete and compound cashmere shell-fabric layer, described compound cashmere shell-fabric layer comprises the grid cloth bed of material contacted with the second PUR rete, the second tweed bed of material mutually bonding with the nylon fishing without hook of device to be used, adhesion foamed cotton layer between the grid cloth bed of material and the second tweed bed of material, wherein, the size of compound foamed cotton layer is less than other each layers, the surrounding of compound foamed cotton layer passes through heat seal, first PUR rete and the second PUR rete are adhesive into one, the another side of the first PUR rete sticks on the first tweed bed of material, the another side of the second PUR rete sticks to compound cashmere shell-fabric layer, there is in the middle of being formed the capsule of compound foamed cotton layer, the center position of described second PUR rete has air-vent.
Further, described compound foamed cotton layer comprises the rigid poly urethanes foamed material layer and polyurethane flexible foamed material layer that are adhesive into one, described rigid poly urethanes foamed material layer is positioned at the side of the second PUR rete, and flexibel polyurethane foamed material layer is positioned at the side of the first PUR rete.
Further, described foamed cotton layer is polyurethane flexible expanded material.
Further, the first tweed bed of material and the second tweed bed of material are adopted as undercoat suede terylene cloth, and the first PUR rete and the second PUR rete hot melt adhesive film adopt polyurethane hot melt adhesive film.
A preparation method for sponge ball, comprises following step:
1) size is pruned:
The first tweed bed of material, the first PUR rete, compound foamed cotton layer, the second PUR rete and compound cashmere shell-fabric layer are carried out the amendment of size, compound foamed cotton layer is less than other layer of size;
2) dazzling:
The center of the second PUR rete, pricks upper a few round eye needle set by the second PUR rete, is convenient in the process of heat seal extruding, Exhaust Gas;
3) laying:
The first tweed bed of material, the first PUR rete, compound foamed cotton layer, the second PUR rete and compound cashmere shell-fabric layer are completed successively according to the order of sequence;
4) heat-seal mould is installed:
Required mould is installed on heat seal machine, mould bottom surface and board level to be kept in the process of installing, will ensure that mould is installed wants firmly simultaneously, in order to avoid come off, described die space size is identical with compound foamed cotton layer, ensure that mould is when extruding heat seal, hot thread is in the surrounding of compound foamed cotton layer;
5) after mould rising being improved, the first tweed bed of material, the first PUR rete, compound foamed cotton layer are first put in the middle of mould, with hand, the outmost first tweed bed of material is outwards pullled, so that the fold that the minimizing extruding first tweed bed of material produces;
6) the second PUR rete and compound cashmere shell-fabric layer are put into immediately below mould mouth;
7) foot-propelled matched moulds, is simultaneously extended to the material that die edge exposes the outside that mould mouth prolongs as far as possible, prepares hot synthetic type; The temperature of heat seal is 160 DEG C ~ 180 DEG C.
The present invention compared with prior art, beneficial effect is: the sponge ball of structure of the present invention exists in capsule because compound foamed cotton layer is in one, when human motion, compound foamed cotton layer with can move along with the movement of human body in capsule, because frictional force is little between the grid cloth bed of material of compound foamed cotton layer and the second PUR rete and compound cashmere shell-fabric layer, when being arranged in the helmet or other device, can the slippage along with the motion of human body, reduce frictional force, prevent due to external force, when device mobile human body can not move, cause the infringement to cervical vertebra or other positions of human body, middle compound foamed cotton layer, effect is the effect playing external buffer.The second tweed bed of material of the compound cashmere shell-fabric layer of outermost one deck, effect makes sponge ball can be effectively bonding with nylon fishing without hook.
Compound foamed cotton layer is made by the polyurethane foam material of two-layer different hardness, and near nexine is soft material, the effect of protection human organ.Near outer field hard material, resist destructive power.
Compound foamed cotton layer in sponge ball structure of the present invention has that soft or hard is two-layer to be composited, the interior effect playing buffering to outward, in addition, first PUR rete, the second PUR rete, play the effect of waterproof at the compound foam layer segment of centre, play the effect of heat seal adhesion in the surrounding of compound foamed cotton layer.
The advantage of preparation method of the present invention is mainly shaping by the mode of mould heat seal, and complete mechanization production, efficiency is high.Quality is good, and the Magic ball edge after heat seal can not layering, cracking.
The field of the present invention's application is relatively more extensive, has lining of helmet pad, automobile and aircraft Large-sized Communication instrument liner, individual soldier protection harness liner (such as bullet-proof vest cushion, anti-land mine footwear liner, protective garment liner etc.).
Accompanying drawing explanation
Fig. 1 is the layer structure schematic diagram of the sponge ball that the embodiment of the present invention provides.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Figure 1, a kind of sponge ball, with human contact towards outward, this sponge ball comprises the first tweed bed of material 1 successively, first PUR rete 2, compound foamed cotton layer 3, second PUR rete 4 and compound cashmere shell-fabric layer 5, described compound cashmere shell-fabric layer 5 comprises the grid cloth bed of material contacted with the second PUR rete, the second tweed bed of material mutually bonding with the nylon fishing without hook of device to be used, adhesion foamed cotton layer between the grid cloth bed of material and the second tweed bed of material, wherein, the size of compound foamed cotton layer 3 is less than other each layers, the surrounding of compound foamed cotton layer 3 passes through heat seal, first PUR rete 2 and the second PUR rete 4 are adhesive into one, the another side of the first PUR rete 2 sticks on the first tweed bed of material 1, the another side of the second PUR rete 4 sticks to compound cashmere shell-fabric layer 5, there is in the middle of being formed the capsule of compound foamed cotton layer 3, the center position of the second PUR rete 4 has air-vent.
Compound foamed cotton layer comprises the rigid poly urethanes foamed material layer and polyurethane flexible foamed material layer that are adhesive into one, described rigid poly urethanes foamed material layer is positioned at the side of the second PUR rete, and flexibel polyurethane foamed material layer is positioned at the side of the first PUR rete.
Foamed cotton layer is polyurethane flexible expanded material.
In the present embodiment, the first tweed bed of material and the second tweed bed of material are adopted as undercoat suede terylene cloth, and the first PUR rete and the second PUR rete hot melt adhesive film adopt polyurethane hot melt adhesive film.
The preparation method of above-mentioned sponge ball, is characterized in that, comprises following step:
1) size is pruned:
The first tweed bed of material, the first PUR rete, compound foamed cotton layer, the second PUR rete and compound cashmere shell-fabric layer are carried out the amendment of size, compound foamed cotton layer is less than other layer of size;
2) dazzling:
The center of the second PUR rete, pricks upper a few round eye needle set by the second PUR rete, is convenient in the process of heat seal extruding, Exhaust Gas;
3) laying:
The first tweed bed of material, the first PUR rete, compound foamed cotton layer, the second PUR rete and compound cashmere shell-fabric layer are completed successively according to the order of sequence;
4) heat-seal mould is installed:
Required mould is installed on heat seal machine, mould bottom surface and board level to be kept in the process of installing, will ensure that mould is installed wants firmly simultaneously, in order to avoid come off, described die space size is identical with compound foamed cotton layer, ensure that mould is when extruding heat seal, hot thread is in the surrounding of compound foamed cotton layer;
5) after mould rising being improved, the first tweed bed of material, the first PUR rete, compound foamed cotton layer are first put in the middle of mould, with hand, the outmost first tweed bed of material is outwards pullled, so that the fold that the minimizing extruding first tweed bed of material produces;
6) the second PUR rete and compound cashmere shell-fabric layer are put into immediately below mould mouth;
7) foot-propelled matched moulds, is simultaneously extended to the material that die edge exposes the outside that mould mouth prolongs as far as possible, prepares hot synthetic type; The temperature of heat seal is 160 DEG C ~ 180 DEG C.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.

Claims (5)

1. a sponge ball, it is characterized in that, with human contact towards outward, this sponge ball comprises the first tweed bed of material successively, first PUR rete, compound foamed cotton layer, second PUR rete and compound cashmere shell-fabric layer, described compound cashmere shell-fabric layer comprises the grid cloth bed of material contacted with the second PUR rete, the second tweed bed of material mutually bonding with the nylon fishing without hook of device to be used, adhesion foamed cotton layer between the grid cloth bed of material and the second tweed bed of material, wherein, the size of compound foamed cotton layer is less than other each layers, the surrounding of compound foamed cotton layer passes through heat seal, first PUR rete and the second PUR rete are adhesive into one, the another side of the first PUR rete sticks on the first tweed bed of material, the another side of the second PUR rete sticks to compound cashmere shell-fabric layer, there is in the middle of being formed the capsule of compound foamed cotton layer, the center position of described second PUR rete has air-vent.
2. sponge ball as claimed in claim 1, it is characterized in that, described compound foamed cotton layer comprises the rigid poly urethanes foamed material layer and polyurethane flexible foamed material layer that are adhesive into one, described rigid poly urethanes foamed material layer is positioned at the side of the second PUR rete, and flexibel polyurethane foamed material layer is positioned at the side of the first PUR rete.
3. sponge ball as claimed in claim 1, it is characterized in that, described foamed cotton layer is polyurethane flexible expanded material.
4. sponge ball as claimed in claim 1, it is characterized in that, the first tweed bed of material and the second tweed bed of material are adopted as undercoat suede terylene cloth, and the first PUR rete and the second PUR rete hot melt adhesive film adopt polyurethane hot melt adhesive film.
5. a preparation method for sponge ball according to claim 1, is characterized in that, comprises following step:
1) size is pruned:
The first tweed bed of material, the first PUR rete, compound foamed cotton layer, the second PUR rete and compound cashmere shell-fabric layer are carried out the amendment of size, compound foamed cotton layer is less than other layer of size;
2) dazzling:
The center of the second PUR rete, pricks upper a few round eye needle set by the second PUR rete, is convenient in the process of heat seal extruding, Exhaust Gas;
3) laying:
The first tweed bed of material, the first PUR rete, compound foamed cotton layer, the second PUR rete and compound cashmere shell-fabric layer are completed successively according to the order of sequence;
4) heat-seal mould is installed:
Required mould is installed on heat seal machine, mould bottom surface and board level to be kept in the process of installing, will ensure that mould is installed wants firmly simultaneously, in order to avoid come off, described die space size is identical with compound foamed cotton layer, ensure that mould is when extruding heat seal, hot thread is in the surrounding of compound foamed cotton layer;
5) after mould rising being improved, the first tweed bed of material, the first PUR rete, compound foamed cotton layer are first put in the middle of mould, with hand, the outmost first tweed bed of material is outwards pullled, so that the fold that the minimizing extruding first tweed bed of material produces;
6) the second PUR rete and compound cashmere shell-fabric layer are put into immediately below mould mouth;
7) foot-propelled matched moulds, is simultaneously extended to the material that die edge exposes the outside that mould mouth prolongs as far as possible, prepares hot synthetic type; The temperature of heat seal is 160 DEG C ~ 180 DEG C.
CN201410500165.5A 2014-09-25 2014-09-25 A kind of sponge ball and preparation method Active CN104260529B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112315101A (en) * 2020-11-25 2021-02-05 北京普凡防护科技有限公司 Liner structure of bulletproof helmet and manufacturing process thereof
CN113787777A (en) * 2021-09-08 2021-12-14 烟台正海合泰科技股份有限公司 Automobile interior ceiling and production method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2297082Y (en) * 1997-08-20 1998-11-18 李锳一 Safety helmet
JP2000107471A (en) * 1998-08-07 2000-04-18 Inoac Corp Skin material, cushion having skin material and manufacture of cushion having skin material
JP2009155645A (en) * 2007-12-05 2009-07-16 Toray Coatex Co Ltd Hot-melt adhesive sheet and tape comprising component derived from plant
CN201900762U (en) * 2009-12-28 2011-07-20 MindsInSync公司 Buffering antiskid water absorbing pad
CN204196391U (en) * 2014-09-25 2015-03-11 沈阳际华三五四七特种装具有限公司 A kind of sponge ball

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2297082Y (en) * 1997-08-20 1998-11-18 李锳一 Safety helmet
JP2000107471A (en) * 1998-08-07 2000-04-18 Inoac Corp Skin material, cushion having skin material and manufacture of cushion having skin material
JP2009155645A (en) * 2007-12-05 2009-07-16 Toray Coatex Co Ltd Hot-melt adhesive sheet and tape comprising component derived from plant
CN201900762U (en) * 2009-12-28 2011-07-20 MindsInSync公司 Buffering antiskid water absorbing pad
CN204196391U (en) * 2014-09-25 2015-03-11 沈阳际华三五四七特种装具有限公司 A kind of sponge ball

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112315101A (en) * 2020-11-25 2021-02-05 北京普凡防护科技有限公司 Liner structure of bulletproof helmet and manufacturing process thereof
CN113787777A (en) * 2021-09-08 2021-12-14 烟台正海合泰科技股份有限公司 Automobile interior ceiling and production method thereof

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