CN104260385A - Rubber tube winding device - Google Patents

Rubber tube winding device Download PDF

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Publication number
CN104260385A
CN104260385A CN201410408665.6A CN201410408665A CN104260385A CN 104260385 A CN104260385 A CN 104260385A CN 201410408665 A CN201410408665 A CN 201410408665A CN 104260385 A CN104260385 A CN 104260385A
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CN
China
Prior art keywords
steel wire
interior
glue
sebific duct
main box
Prior art date
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Granted
Application number
CN201410408665.6A
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Chinese (zh)
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CN104260385B (en
Inventor
杨才伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NINGBO JANYEAR CONCRETE PUMP PARTS Co Ltd
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NINGBO JANYEAR CONCRETE PUMP PARTS Co Ltd
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Priority to CN201410408665.6A priority Critical patent/CN104260385B/en
Publication of CN104260385A publication Critical patent/CN104260385A/en
Application granted granted Critical
Publication of CN104260385B publication Critical patent/CN104260385B/en
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Abstract

The invention relates to a rubber tube winding device. The rubber tube winding device comprises an inner rubber winding unit and three winding units. The inner rubber winding unit comprises an inner rubber main box. Each one of the winding units comprises a main box. Horizontal rubber tube channels are arranged in the inner rubber main box and the main boxes. Traction shafts coaxially go through the rubber tube channels. The right end of the rubber tube channel in the inner rubber main box is rotatablely provided with two inner rubber rolls and a distance between the two inner rubber rolls is formed along a traction shaft direction. Left and right ends of the rubber tube channel of each one of the winding units are respectively provided with a steel wire winding assembly and a middle rubber winding assembly. The middle rubber winding assembly comprises a middle rubber roll and the middle rubber roll is coaxially and rotatablely arranged outside the rubber tube channel. The steel wire winding assembly comprises a steel wire disc. The steel wire disc is coaxially and rotatablely arranged outside the rubber tube channel and is provided with a steel wire roll. The inner edge of the steel wire disc is fixedly provided with a steel wire ring, and the steel wire winding assembly and the middle rubber winding assembly are driven to rotate by a transmission device in the main box. The inner rubber winding unit and the three winding units guarantee rubber pipe winding efficiency and quality.

Description

A kind of sebific duct winding equipment
Technical field
The present invention relates to a kind of sebific duct manufacturing equipment, particularly relate to a kind of sebific duct winding equipment.
Background technology
Wire spirally-wound hose, due to the performance of its uniqueness, is applied more and more widely.Wire spirally-wound hose generally comprises inner glue layer, steel wire floor and outer glue-line, in manufacture is, usually first shaping inner glue layer, inner glue layer is a sebific duct, then winding steel wire on sebific duct, is wound around film outside steel wire floor, wraps up one deck water cloth outside film layers again, pass through baking, film layers is expanded to steel wire floor, is embedded in steel wire floor, is closely linked with steel wire floor, after baking, then water cloth is removed.At present, usual employing manual method is wound around film and wrapping water cloth, and production efficiency is low, especially manufactures the wire spirally-wound hose of the bigbore length of more than 200mm, multifilm and steel wire apart windings is needed to make sebific duct, the intensity of guarantee large-bore hose.Therefore, manufacture production heavy caliber wire spirally-wound hose is a technical barrier always.
Summary of the invention
The invention provides a kind of sebific duct winding equipment, utilize the coiling large-bore hose of its energy efficient stable.In order to realize foregoing invention object, present invention employs following technological means:
A kind of sebific duct winding equipment, comprises the interior glue coiling unit and three coiling unit that are arranged in order from right to left; Described interior glue coiling unit comprises interior glue main box; Described coiling unit comprises main box; The sebific duct passage of level is set in described interior glue main box and main box; Coaxial through axis of traction in described sebific duct passage; The sebific duct passage right-hand member of described interior glue main box rotates and arranges two interior films, and these two interior films stagger in axis of traction direction certain distance; The two ends, sebific duct passage left and right of described coiling unit arrange steel wire winding assembly respectively and middle glue is wound around assembly; Described middle glue is wound around assembly and comprises middle film, and described middle film coaxial rotation is arranged on outside sebific duct passage; Described steel wire winding assembly comprises coil of wire; Described coil of wire coaxial rotation is arranged on outside sebific duct passage, and described coil of wire arranges steel wire coil, and the interior of coil of wire crosses circle along fixed installation steel wire; Described steel wire winding assembly and middle glue are wound around assembly and are rotated by the actuator drives in main box.
Described middle glue is wound around assembly and comprises two middle films, and axis of traction is arranged symmetrically with relatively;
The axis right-hand member extended line of described interior film and middle film and the axes intersect of axis of traction;
Described interior film, middle film and axis of traction are 35.56 ° of angles;
The left end of described interior film is fixed on interior glue arm; The left end of described interior glue arm is fixed on interior lacquer disk(-sc); Described interior lacquer disk(-sc) is installed the interior glue sprocket wheel coordinated with interior glue main box inner driver; The right side of described interior glue main box arranges interior glue auxiliary box body, and the right-hand member of described interior film rotates and is arranged on interior glue auxiliary box body;
The left end of described middle film is fixed on middle glue arm; The left end of described middle glue arm is fixed on middle lacquer disk(-sc); Described middle lacquer disk(-sc) is installed the middle glue sprocket wheel coordinated with main box inner driver;
Carrier base is fixedly installed between adjacent two main boxes; The right-hand member of described middle film rotates and is arranged on carrier base;
Described steel wire coil is arranged on inside and outside two of coil of wire uniformly, and circumferentially outer periphery has 18 steel wire coils, and internal layer circumference has 9 steel wire coils;
Described coil of wire is installed the steel wire sprocket wheel coordinated with main box inner driver;
Three main boxes are by a synchronous input power of power transmission shaft.
Beneficial effect of the present invention is: be first wound around glue in one deck with interior glue coiling unit to axis of traction, follow-up middle glue is wound around more firm, and two interior films certain distance that staggers in axis of traction direction is conducive to the coiling rapidly and uniformly of interior glue; Adopt three coiling unit to the axis of traction interval coiling film of movement and steel wire, sebific duct winding process efficient stable; Adopt the middle film that two symmetrical, and the angle of middle film and axis of traction is specific, efficiency and the stability of film winding can be significantly improved; 27 steel wire coils are evenly distributed on coil of wire, significantly improve efficiency and the stability of steel wire winding; Three main boxes, by a synchronous input power of power transmission shaft, make three coiling unit films synchronously consistent with the speed of wrap of steel wire, thus ensure that the coiling quality of sebific duct.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of sebific duct winding equipment of the present invention;
Fig. 2 is the structural representation of interior glue coiling unit 2;
Fig. 3 is the structural representation of coiling unit 6;
Fig. 4 is the structural representation of coil of wire 82.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description is made to the preferred embodiment of a kind of sebific duct of the present invention winding equipment:
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, this sebific duct winding equipment mainly comprises an interior glue coiling unit 2 and three coiling unit 6, and be arranged in a linear layout in the horizontal plane from right to left.The main body of interior glue coiling unit 2 is interior glue main box 3 and interior glue auxiliary box body 1, the main body of coiling unit 6 is main box 7, interior glue main box 3, interior glue auxiliary box body 1 and main box 7 inside arrange the sebific duct passage 11 of a level, the cylindrical channel of to be bore be 270mm.All sebific duct passages 11 are on a horizontal linear.Coaxial through an axis of traction 9 in sebific duct passage 11, axis of traction 9 at the uniform velocity can move from right to left along sebific duct passage 11 axis under the traction of hauling machine, and hauling machine is not shown.
Interior glue coiling unit 2 comprises interior glue main box 3 and interior glue auxiliary box body 1, and interior glue main box 3 and interior glue auxiliary box body 1 inside all arrange the sebific duct passage 11 of level.Sebific duct passage 11 right-hand member of interior glue main box 3 is rotated by bearing block and arranges interior lacquer disk(-sc) 24, and bearing block is arranged interior glue sprocket wheel 25, interior glue sprocket wheel 25 is connected with the drive in interior glue main box 3 by chain.Interior lacquer disk(-sc) 24 is fixedly installed two interior glue arms 23, the right-hand member of interior glue arm 23 connects the rotating shaft left end of interior film 22, the rotating shaft right-hand member of interior film 22 rotates and is arranged on interior glue axle bed 21, and interior glue axle bed 21 is rotatably assorted with interior glue auxiliary box body 1, thus two interior films 22 can be rotated around axis of traction 9.
The axis right-hand member extended line of interior film 22 is crossing with axis of traction 9, the two angle is 35.56 °, two interior films 22 lay respectively at the relative both sides of axis of traction 9, and stagger a segment distance on the direction of axis of traction 9, when making to be wound around interior film, the interior film position of two interior films 22 staggers, and is conducive to the coiling rapidly and uniformly of interior glue.
The two ends, left and right of sebific duct passage 11 are stretched out outside main box 7.The right-hand member of sebific duct passage 11 rotates and arranges middle glue winding assembly 5, and left end rotates and arranges steel wire winding assembly 8, is respectively used to be wound around film and steel wire to axis of traction 9.Be provided with the transmission device that glue in driving is wound around assembly 5 and steel wire winding assembly 8 rotation in main box 7, transmission device is not shown.
Middle glue is wound around assembly 5 and mainly comprises two middle films 52, and formed by film winding up, along with the rotation of middle film 52 rotating shaft, film can slowly pull out.The rotating shaft left end of middle film 52 is fixed on middle glue arm 53, middle glue arm 53 is fixedly installed on middle lacquer disk(-sc) 54, what middle lacquer disk(-sc) 54 was coaxial is fixed on a bearing block, bearing block rotates and is arranged on the outer of sebific duct passage 11 right-hand member, bearing block is arranged middle glue sprocket wheel 55, be connected with the drive in main box 7 by chain.
The centre position of adjacent two main boxes 7 arranges carrier base 4, and carrier base 4 is also provided with sebific duct passage 11 accordingly, and the left end of this sebific duct passage 11 also rotates and arranges bearing block, and the rotating shaft right-hand member of middle film 52 is fixed on the bearing block of carrier base 4.
The relative axis of traction 9 of two middle films 52 that middle glue is wound around assembly 5 is arranged symmetrically with, the shaft axis right-hand member extended line of middle film 52 is crossing with axis of traction 9, the two angle is 35.56 °, and what this special angle was conducive to that film evenly applies ointment or plaster most is wound on axis of traction 9, ensure that the quality that film is wound around.
Steel wire winding assembly 8 mainly comprises coil of wire 82, and coil of wire 82 is the big disk of a diameter 1845mm, is rotated sebific duct passage 11 left end being arranged on main box 7 by bearing block.Coil of wire 82 card is rotated and arranges 27 steel wire coils 83, point inside and outside two circle distribution, outer ring circumferentially evenly arranges 18 steel wire coils 83, and inner ring circumferentially evenly arranges 9 steel wire coils.Circle 84 crossed by the steel wire that arranges that the interior edge of coil of wire 82 is coaxial, is wound around makes steel wire relative coil of wire 82 relative position can not change after the steel wire on steel wire coil 83 crosses circle 84 through steel wire to axis of traction 9.The bearing block of coil of wire 82 is arranged steel wire sprocket wheel 81, be connected with the drive in main box 7 by chain.
Transmission device in main box 7, by the combination of different change-speed gearings respectively to middle glue sprocket wheel 55 and steel wire sprocket wheel 81 outputting power.The bottom of three main boxes 7 arranges a power transmission shaft 10, by this root power transmission shaft 10 synchronous to three main box 7 input powers, make three coiling unit 6 films synchronously consistent with the speed of wrap of steel wire, thus ensure that the coiling quality of sebific duct.
When work, hauling machine is by axis of traction 9 at the uniform velocity tethered sliding from right to left, power transmission shaft 10 is to coiling unit 6 input power, drive film winding assembly 5 and steel wire winding assembly 8 to rotate respectively, film is wound around assembly 5 and is first wound around film to axis of traction 9, steel wire winding assembly 8 winding steel wire again, three coiling unit 6 are to winding three layers of film at axis of traction 9 interval and steel wire, thus once complete the coiling of sebific duct, very efficient stable, and the coiling of sebific duct is of high quality.

Claims (10)

1. a sebific duct winding equipment, comprises the interior glue coiling unit (2) and three coiling unit (6) that are arranged in order from right to left; It is characterized in that, described interior glue coiling unit (2) comprises interior glue main box (3); Described coiling unit (6) comprises main box (7); The sebific duct passage (11) of level is set in described interior glue main box (3) and main box (7); Coaxial through axis of traction (9) in described sebific duct passage (11); Sebific duct passage (11) right-hand member of described interior glue main box (3) rotates and arranges two interior films (22), and these two interior films (22) are staggered in axis of traction (9) direction certain distance; Sebific duct passage (11) two ends, left and right of described coiling unit (6) arrange steel wire winding assembly (8) respectively and middle glue is wound around assembly (5); Described middle glue is wound around assembly (5) and comprises middle film (52), and described middle film (52) coaxial rotation is arranged on sebific duct passage (11) outward; Described steel wire winding assembly (8) comprises coil of wire (82); Described coil of wire (82) coaxial rotation is arranged on sebific duct passage (11) outward, described coil of wire (82) is arranged steel wire coil (83), the interior of coil of wire (82) crosses circle (84) along fixed installation steel wire; Described steel wire winding assembly (8) and middle glue are wound around assembly (5) and are rotated by the actuator drives in main box (7).
2. a kind of sebific duct winding equipment according to claim 1, is characterized in that, described middle glue is wound around assembly (5) and comprises two middle films (52), and axis of traction (9) is arranged symmetrically with relatively.
3. a kind of sebific duct winding equipment according to claim 2, is characterized in that, the axis right-hand member extended line of described interior film (22) and middle film (52) and the axes intersect of axis of traction (9).
4. a kind of sebific duct winding equipment according to claim 3, is characterized in that, described interior film (22), middle film (52) and axis of traction (9) are in 35.56 ° of angles.
5. a kind of sebific duct winding equipment according to claim 4, is characterized in that, the left end of described interior film (22) is fixed on interior glue arm (23); The left end of described interior glue arm (23) is fixed on interior lacquer disk(-sc) (24); Described interior lacquer disk(-sc) (24) above installs the interior glue sprocket wheel (25) coordinated with interior glue main box (3) inner driver; The right side of described interior glue main box (3) arranges interior glue auxiliary box body (1), and the right-hand member of described interior film (22) rotates and is arranged on interior glue auxiliary box body (1).
6. a kind of sebific duct winding equipment according to claim 5, is characterized in that, the left end of described middle film (52) is fixed on middle glue arm (53); The left end of described middle glue arm (53) is fixed on middle lacquer disk(-sc) (54); Described middle lacquer disk(-sc) (55) above installs the middle glue sprocket wheel (55) coordinated with main box (7) inner driver.
7. a kind of sebific duct winding equipment according to claim 6, is characterized in that, is fixedly installed carrier base (4) between adjacent two main boxes (7); The right-hand member of described middle film (52) rotates and is arranged on carrier base (4).
8. a kind of sebific duct winding equipment according to claim 1, it is characterized in that, described steel wire coil (83) be arranged on uniformly coil of wire (82) inside and outside two circumferentially, outer periphery has 18 steel wire coils (83), and internal layer circumference has 9 steel wire coils (83).
9. a kind of sebific duct winding equipment according to claim 8, is characterized in that, described coil of wire (82) above installs the steel wire sprocket wheel (81) coordinated with main box (7) inner driver.
10. a kind of sebific duct winding equipment according to any one of claim 1 to 9, is characterized in that, three main boxes (7) are by the synchronous input power of a power transmission shaft (10).
CN201410408665.6A 2014-08-13 2014-08-13 A kind of sebific duct winding equipment Active CN104260385B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410408665.6A CN104260385B (en) 2014-08-13 2014-08-13 A kind of sebific duct winding equipment

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Application Number Priority Date Filing Date Title
CN201410408665.6A CN104260385B (en) 2014-08-13 2014-08-13 A kind of sebific duct winding equipment

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CN104260385A true CN104260385A (en) 2015-01-07
CN104260385B CN104260385B (en) 2016-05-18

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4515737A (en) * 1980-05-28 1985-05-07 Dainippin Ink and Chemicals Inc. Process for producing composite plastic pipe
CN2495458Y (en) * 2001-09-05 2002-06-19 林治富 Equipment for producing metal wire reinforced plastic tube
JP2002187214A (en) * 2000-12-22 2002-07-02 Sekisui Chem Co Ltd Method for manufacturing complex high-pressure tube having deformed cross-section
CN2710881Y (en) * 2004-06-24 2005-07-20 广东联塑科技实业有限公司 Equipment for producing winding tube
CN101077613A (en) * 2007-06-25 2007-11-28 李富春 Method for producing steel mesh reinforced plastic composite pipes and its self-contained equipment
CN103629452A (en) * 2013-11-06 2014-03-12 泰州雅美雨和新材料有限公司 Method for forming reinforced ultra-high molecular weight polyethylene pipe core and steel wires
CN204054695U (en) * 2014-08-13 2014-12-31 宁波市正一砼泵配件有限公司 A kind of sebific duct winding equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4515737A (en) * 1980-05-28 1985-05-07 Dainippin Ink and Chemicals Inc. Process for producing composite plastic pipe
JP2002187214A (en) * 2000-12-22 2002-07-02 Sekisui Chem Co Ltd Method for manufacturing complex high-pressure tube having deformed cross-section
CN2495458Y (en) * 2001-09-05 2002-06-19 林治富 Equipment for producing metal wire reinforced plastic tube
CN2710881Y (en) * 2004-06-24 2005-07-20 广东联塑科技实业有限公司 Equipment for producing winding tube
CN101077613A (en) * 2007-06-25 2007-11-28 李富春 Method for producing steel mesh reinforced plastic composite pipes and its self-contained equipment
CN103629452A (en) * 2013-11-06 2014-03-12 泰州雅美雨和新材料有限公司 Method for forming reinforced ultra-high molecular weight polyethylene pipe core and steel wires
CN204054695U (en) * 2014-08-13 2014-12-31 宁波市正一砼泵配件有限公司 A kind of sebific duct winding equipment

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