CN104191636B - Large-diameter rubber hose winding apparatus - Google Patents

Large-diameter rubber hose winding apparatus Download PDF

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Publication number
CN104191636B
CN104191636B CN201410408643.XA CN201410408643A CN104191636B CN 104191636 B CN104191636 B CN 104191636B CN 201410408643 A CN201410408643 A CN 201410408643A CN 104191636 B CN104191636 B CN 104191636B
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China
Prior art keywords
steel wire
coil
winding
wire
winding assembly
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CN201410408643.XA
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Chinese (zh)
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CN104191636A (en
Inventor
杨才伟
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NINGBO JANYEAR CONCRETE PUMP PARTS Co Ltd
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NINGBO JANYEAR CONCRETE PUMP PARTS Co Ltd
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Priority to CN201410408643.XA priority Critical patent/CN104191636B/en
Publication of CN104191636A publication Critical patent/CN104191636A/en
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Publication of CN104191636B publication Critical patent/CN104191636B/en
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Abstract

The invention relates to a large-diameter rubber hose winding apparatus. The large-diameter rubber hose winding apparatus comprises three winding units and a traction shaft moving from right to left; each winding unit comprises a main box in which a horizontal rubber hose channel is formed; the traction shaft coaxially penetrates through all the rubber pipe channels; a steel wire winding assembly and a middle rubber winding assembly are arranged on the left and right ends of each rubber hose channel respectively, wherein the middle rubber winding assembly comprises a middle rubber coil which is coaxially and rotatably arranged outside the rubber hose channel, the steel wire winding assembly comprises a steel wire disc which is coaxially and rotatably arranged outside the rubber hose channel, a steel wire coil is arranged on the steel wire disc and a steel wire guide ring is fixedly mounted at the inner edge of the steel wire disc, and the steel wire winding assembly and the middle rubber winding assembly are driven to rotate by a transmission device in the main box. The moving traction shaft is wound with a rubber piece and a steel wire at intervals by use of three winding units and the winding process of the rubber hose is efficient and stable.

Description

A kind of large-bore hose winding equipment
Technical field
The present invention relates to a kind of sebific duct manufacturing equipment, more particularly to a kind of large-bore hose winding equipment.
Background technology
Wire spirally-wound hose is increasingly widely applied due to its unique performance.Wire spirally-wound hose is typically wrapped Inner glue layer, steel wire floor and outer glue-line are included, in manufacture is, generally elder generation's molding inner glue layer, inner glue layer is a sebific duct, then in glue Winding steel wire on pipe, winds film outside steel wire floor, wraps up one layer of water cloth outside film layers again, by heating sulfuration, makes Film layers are expanded to steel wire floor, are embedded in steel wire floor, are closely linked with steel wire floor, after heating sulfuration, then water cloth Remove.At present, generally using manual method winding film and wrapping water cloth, production efficiency is low, especially manufacture 200mm with The wire spirally-wound hose of the length in upper big mouth footpath, needs multifilm and steel wire apart windings to make sebific duct, just can guarantee that heavy caliber The intensity of sebific duct.Therefore, manufacture production heavy caliber wire spirally-wound hose is always a technical barrier.
The content of the invention
The invention provides a kind of large-bore hose winding equipment, using the coiling large-bore hose of its energy efficient stable. In order to realize foregoing invention purpose, following technological means are present invention employs:
A kind of large-bore hose winding equipment, including three coiling units and the axis of traction for moving from right to left;It is described around Unit processed includes main box;The sebific duct passage of setting level in the main tank body;The axis of traction it is coaxial through sebific duct passage; The left and right two ends of the sebific duct passage are respectively provided with steel wire winding assembly and middle glue winding assembly;The middle glue winding assembly includes Middle film, the middle film are rotated coaxially and are arranged on outside sebific duct passage;The steel wire winding assembly includes coil of wire;The steel wire Disk is rotated coaxially and is arranged on outside sebific duct passage, and steel wire coil, the interior edge fixed installation steel wire mistake of coil of wire are arranged on the coil of wire Circle;The steel wire winding assembly and middle glue winding assembly are rotated by the actuator drives in main tank body.
The middle glue winding assembly includes two middle films, and relative axis of traction is arranged symmetrically;
The axis right-hand member extended line of the middle film and the axes intersect of axis of traction;
The middle film is in 35.56 ° of angles with axis of traction;
The left end of the middle film is fixed in middle glue arm;The left end of the middle glue arm is fixed in middle lacquer disk;In described The middle glue sprocket wheel coordinated with main box inner driver is installed on lacquer disk(-sc);
Carrier base is fixedly installed between two neighboring main box;The right-hand member of the middle film is rotatably arranged on carrier base;
The steel wire coil is uniformly arranged on inside and outside two circumference of coil of wire, and outer periphery has 18 steel wire coils, interior Layer circumference has 9 steel wire coils;
Install on the coil of wire and the steel wire sprocket wheel coordinated with main box inner driver;
Three main boxes are by a power transmission shaft synchronization input power.
The beneficial effects of the present invention is:Using three coiling units to mobile axis of traction interval coiling film and steel Silk, sebific duct winding process efficient stable;, the energy specific with the angle of axis of traction using two symmetrical middle films, and middle film Significantly improve the efficiency and degree of stability of film winding;27 steel wire coils are evenly distributed on coil of wire, significantly improve steel wire winding Efficiency and degree of stability;Three main boxes make three coiling unit films and steel wire by a power transmission shaft synchronization input power Speed of wrap it is synchronous consistent, so as to ensure that the coiling quality of sebific duct.
Description of the drawings
Fig. 1 is a kind of structural representation of large-bore hose winding equipment of the invention;
Structural representations of the Fig. 2 for coiling unit 6;
Structural representations of the Fig. 3 for coil of wire 82.
Specific embodiment
Below in conjunction with the accompanying drawings, detailed retouching is made to a kind of preferred implementation of large-bore hose winding equipment of the invention State:
As shown in Figure 1, Figure 2 and Figure 3, this large-bore hose winding equipment mainly include three coiling units 6, this three around Unit processed is arranged in a linear arrangement in the horizontal plane.The main body of coiling unit 6 is main box 7, and a water is arranged inside main box 7 Flat sebific duct passage 11, be bore be 270mm cylindrical channel.Three sebific duct passages 11 of three coiling units 6 are at one On horizontal linear.Coaxial through an axis of traction 9 in sebific duct passage 11, axis of traction 9 can be along glue under the traction of traction machine 11 axis of tube passage is at the uniform velocity moved from right to left, not shown in traction machine figure.
Stretch out outside main box 7 at the left and right two ends of sebific duct passage 11.The right-hand member of sebific duct passage 11 rotates glue winding in arranging Assembly 5, left end are rotated and arrange steel wire winding assembly 8, are respectively used to wind film and steel wire to axis of traction 9.It is provided with main box 7 The actuating device of glue winding assembly 5 and the rotation of steel wire winding assembly 8 in driving, not shown in the diagram of gears.
Middle glue winding assembly 5 mainly includes two middle films 52, is formed by film winding up, with turning for 52 rotating shaft of middle film Dynamic, film slowly can be pulled out.The rotating shaft left end of middle film 52 is fixed in middle glue arm 53, and middle glue arm 53 is fixedly installed on middle glue On disk 54, what middle lacquer disk 54 was coaxial is fixed on a bearing block, and bearing block is rotatably arranged on the outer of 11 right-hand member of sebific duct passage On, middle glue sprocket wheel 55 is set on bearing block, is connected with the drive in main box 7 by chain.
The centre position of two neighboring main box 7 arranges carrier base 4, and carrier base 4 is also equipped with sebific duct passage 11 accordingly, The left end of the sebific duct passage 11 also rotates setting bearing block, and the rotating shaft right-hand member of middle film 52 is fixed on the bearing block of carrier base 4.
Two middle films, the 52 relative axis of traction 9 of middle glue winding assembly 5 is arranged symmetrically, the shaft axis right-hand member of middle film 52 Extended line is intersected with axis of traction 9, and the two angle is 35.56 °, and the special angle most beneficial for film, uniformly lead by being wound to for application Draw on axle 9, it is ensured that the quality of film winding.
Steel wire winding assembly 8 mainly includes coil of wire 82, big disk of the coil of wire 82 for a diameter 1845mm, by axle Bearing is rotatably arranged on 11 left end of sebific duct passage of main box 7.Rotate in 82 card of coil of wire and 27 steel wire coils 83 are set, in point Outer two circle distributions, are uniformly arranged 18 steel wire coils 83 on the circumference of outer ring, 9 steel wire coils are uniformly arranged on inner ring circumference.Steel The setting steel wire that the interior edge of wire tray 82 is coaxial crosses circle 84, and the steel wire on steel wire coil 83 is twined to axis of traction 9 after crossing circle 84 through steel wire Will not change around relative 82 relative position of coil of wire of steel wire is caused.Steel wire sprocket wheel 81 is set on the bearing block of coil of wire 82, It is connected with the drive in main box 7 by chain.
Actuating device in main box 7, is combined respectively to middle glue sprocket wheel 55 and steel wire sprocket wheel by different change-speed gearings 81 output power.The bottom of three main boxes 7 arranges a power transmission shaft 10, by this 10 synchronization of root power transmission shaft to three masters 7 input power of casing, makes three 6 films of coiling unit and the speed of wrap of steel wire synchronous consistent, so as to ensure that sebific duct around Quality processed.
When work, by the at the uniform velocity tethered sliding from right to left of axis of traction 9, power transmission shaft 10 is defeated to coiling unit 6 for traction machine Enter power, drive film winding assembly 5 and steel wire winding assembly 8 to rotate respectively, film winding assembly 5 is first wound to axis of traction 9 Film, the winding steel wire again of steel wire winding assembly 8, three layers of film of winding and steel wire that three coiling units 6 are spaced to axis of traction 9, So as to once complete the coiling of sebific duct, very efficient stable, and the coiling of sebific duct is of high quality.

Claims (5)

1. a kind of large-bore hose winding equipment, including three coiling units (6) and the axis of traction (9) for moving from right to left;Its It is characterised by, the coiling unit (6) is including main box (7);The sebific duct passage (11) of the interior setting level of the main box (7); The axis of traction (9) it is coaxial through sebific duct passage (11);The left and right two ends of the sebific duct passage (11) are respectively provided with steel wire and twine Around assembly (8) and middle glue winding assembly (5);, including middle film (52), the middle film (52) is same for middle glue winding assembly (5) Axle is rotatably arranged on sebific duct passage (11) outward;The steel wire winding assembly (8) is including coil of wire (82);The coil of wire (82) is same Axle is rotatably arranged on sebific duct passage (11) outward, and steel wire coil (83) is arranged on the coil of wire (82), and the interior edge of coil of wire (82) is solid Dingan County's steel loading silk crosses circle (84);The steel wire winding assembly (8) and middle glue winding assembly (5) are filled by the transmission in main box (7) Put driving rotation;
Middle glue winding assembly (5) is including two middle films (52), and relative axis of traction (9) is arranged symmetrically, the middle glue The axis right-hand member extended line of volume (52) and the axes intersect of axis of traction (9), the middle film (52) is with axis of traction (9) in 35.56 ° Angle;
The steel wire coil (83) is uniformly arranged on inside and outside two circumference of coil of wire (82), and outer periphery has 18 steel wire coils (83), internal layer circumference has 9 steel wire coils (83).
2. a kind of large-bore hose winding equipment according to claim 1 a, it is characterised in that left side for the middle film (52) End is fixed in middle glue arm (53);The left end of the middle glue arm (53) is fixed in middle lacquer disk (54);On the middle lacquer disk (54) The middle glue sprocket wheel (55) coordinated with main box (7) inner driver is installed.
3. a kind of large-bore hose winding equipment according to claim 2, it is characterised in that two neighboring main box (7) Between carrier base (4) is fixedly installed;The right-hand member of the middle film (52) is rotatably arranged on carrier base (4).
4. a kind of large-bore hose winding equipment according to claim 1, it is characterised in that pacify on the coil of wire (82) The steel wire sprocket wheel (81) that dress is coordinated with main box (7) inner driver.
5. a kind of large-bore hose winding equipment according to any one of Claims 1-4, it is characterised in that three main tanks Body (7) is by power transmission shaft (10) synchronization input power.
CN201410408643.XA 2014-08-13 2014-08-13 Large-diameter rubber hose winding apparatus Active CN104191636B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410408643.XA CN104191636B (en) 2014-08-13 2014-08-13 Large-diameter rubber hose winding apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410408643.XA CN104191636B (en) 2014-08-13 2014-08-13 Large-diameter rubber hose winding apparatus

Publications (2)

Publication Number Publication Date
CN104191636A CN104191636A (en) 2014-12-10
CN104191636B true CN104191636B (en) 2017-04-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410408643.XA Active CN104191636B (en) 2014-08-13 2014-08-13 Large-diameter rubber hose winding apparatus

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106276432B (en) * 2016-08-31 2019-03-15 漯河利通液压科技股份有限公司 Super-pressure heavy caliber petroleum drilling delivery hose steel wire coiler

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES8301438A1 (en) * 1980-08-08 1982-12-01 Anselm Anthony Ce Method of and apparatus for making reinforced hoses and pipes.
JP3254143B2 (en) * 1996-09-18 2002-02-04 株式会社前川製作所 Method and apparatus for manufacturing high pressure hose
CN2495458Y (en) * 2001-09-05 2002-06-19 林治富 Equipment for producing metal wire reinforced plastic tube
CN103629452B (en) * 2013-11-06 2016-03-09 泰州雅美雨和新材料有限公司 A kind of method strengthening superhigh molecular weight polyethylene pipe core and steel wire shaping
CN203697495U (en) * 2014-01-23 2014-07-09 宁波市正一砼泵配件有限公司 All-in-one machine capable of realizing rubber sheet winding and pressing cloth binding
CN203994747U (en) * 2014-08-13 2014-12-10 宁波市正一砼泵配件有限公司 A kind of large-bore hose winding equipment

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