CN104259856A - Automatic sofa assembling line and control method thereof - Google Patents
Automatic sofa assembling line and control method thereof Download PDFInfo
- Publication number
- CN104259856A CN104259856A CN201410491040.0A CN201410491040A CN104259856A CN 104259856 A CN104259856 A CN 104259856A CN 201410491040 A CN201410491040 A CN 201410491040A CN 104259856 A CN104259856 A CN 104259856A
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- CN
- China
- Prior art keywords
- cylinder
- lifting platform
- lifting
- section
- production line
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C17/00—Sofas; Couches; Beds
Abstract
The invention discloses an automatic sofa assembling line and a control method thereof and relates to the field of roller assembly lines. The automatic sofa assembling line comprises a roller assembly line, a tooling plate, a console and a display screen, the roller assembly line comprises a powered roller section, an un-powered roller section and a rack which is matched with rollers, the powered roller section is provided with upper and lower layer rollers which are mutually parallel, lifting tables are arranged at left and right ends of the powered roller section respectively, and the other end of one lifting table at right end is connected to the un-powered roller section. According to the automatic sofa assembling line and the control method thereof, the automatic sofa assembling line is suitable for various types of sofas, the yield is controllable, and the sofa assembling efficiency is increased.
Description
Technical field
The present invention relates to cylinder streamline, specifically a kind of sofa automatic assembly production line and control method thereof.
Background technology
Any a piece of furniture is all formed by part and components bonding.According to detail of design and relevant technical requirement, use certain instrument or plant equipment, process part being bonded into parts or part being bonded into goods is called assembling.
Assemble at existing sofa, mainly adopt pure hand assembled, in whole assembling process, usually carried out on same station by one or several workman, this assembling mode inefficiency, cost of labor is very high, an experienced operator is difficult to cultivate, and the quality of production more seldom arrives monitoring.And adopt the machine works of pure mechanical prosthetic operation, although production capacity is very strong, its sofa configuration change adaptability of producing is very poor, is do not conform to matters very much in diverse sofa market.Therefore the semi-artificial operation of employing semi-mechanization is best suited for sofa Assembling Production, has taken into account the change of production efficiency and many sofa models.
Summary of the invention
The present invention aims to provide a kind of sofa automatic assembly production line and control method thereof, can be applicable to the sofa of various model, realize yields controlled, and the raising sofa efficiency of assembling of sofa.
For achieving the above object, technical scheme of the present invention is as follows:
Sofa automatic assembly production line, is characterized in that: comprise cylinder streamline, working plate, console, display screen; Described cylinder streamline is divided into dynamic cylinder section and no-power drum section and the frame with cylinder adaptation; Described dynamic cylinder section is provided with the cylinder that Dual-layer is parallel to each other, and the two ends of dynamic cylinder section are respectively equipped with lifting platform, and one lifting platform connection control platform, another lifting platform is connected to no-power drum section.
Further, the bottom of described dynamic cylinder section is also provided with reducing motor, the frame of dynamic cylinder section is provided with emergency stop switch, be also provided with between frame with emergency stop switch with the use of stop cylinder, with left end lifting platform connecting portion be also provided be elevated starting switch with lifting limit switch.
Further, described lifting platform comprises adaptive frame, cylinder, cylinder, elevating lever, lifting motor, is all provided with lifting limit switch in one end of frame and middle part, under elevating lever is arranged on middle part lifting limit switch, lifting motor is arranged on elevating lever side, is connected to cylinder.
Further, described cylinder is connected to the opposite side of elevating lever, and on cylinder, be provided with cylinder gauge tap.
Further, described no-power drum section is connected to right-hand member lifting platform, and the other end is provided with display screen.
Present invention also offers a kind of control method of sofa automatic assembly production line, it is characterized in that, comprise the following steps:
A. judge working plate whether on left end lifting platform decline position, adjust, and add to working plate and need Assembly part;
B. lifting platform rises to and flushes with dynamic cylinder section upper strata, and working plate is with the assembling of power drum section;
C. after semi-finished product have assembled, enter right-hand member lifting platform, semi-finished product enter no-power drum section, and lifting platform drops to and flushes with dynamic cylinder section lower floor, and working plate is fed back into left end lifting platform;
D. semi-finished product complete in no-power drum section continuation assembling, and count.
Further, adopt cylinder top elevating lever to realize lifting, lifting limit switch judges whether to put in place and controls the running of lifting motor and reducing motor thus.
Further, counter and display screen is adopted to realize tale and bad tally function.
Beneficial effect of the present invention is:
One, the semi-mechanization that present invention achieves sofa Assembling Production is produced, and efficiency is greatly improved, and the sofa that all kinds are different all can be applicable to sofa automatic assembly production line of the present invention.
Two, the dynamic cylinder section of bilayer provided by the invention, realizes splendid attire part and half-finished working plate working in reciprocating mode, dramatically saves on and takes up an area space, even if little factory building or handicraft workshop industry can reduce or increase cylinder segment length as the case may be.
Three, being equipped with of dynamic cylinder section and no-power drum section, can make the scope of application of the present invention more extensive, and the different sofa of size structure all can assemble.
Four, the display screen arranged in no-power drum section carrys out statistical counting, facilitates the yields of statistical product.
Accompanying drawing explanation
Fig. 1 is: sofa automatic assembly production line provided by the invention face structural representation.
Fig. 2 is: the structural representation overlooking cylinder of sofa automatic assembly production line provided by the invention.
Mark in figure: 1 for console, 2 for working plate, 3 for dynamic cylinder section, 4 for cylinder, 5 for lifting platform, 6 for elevating lever, 7 for display screen, 8 for cylinder, 9 for lifting motor, 10 for reducing motor, 11 for lifting limit switch, 12 lifting starting switches, 13 emergency stop switch, 14, stop cylinder, 15 no-power drum sections, 16 frames.
Detailed description of the invention
Below in conjunction with accompanying drawing and specific embodiment, the present invention will be further described.
As shown in Figure 1 and Figure 2, sofa automatic assembly production line, comprises cylinder streamline, working plate 2, console 1, display screen 7; Described cylinder streamline is divided into dynamic cylinder section 3 and no-power drum section 15 and the frame 16 with cylinder adaptation; Described dynamic cylinder section 3 is provided with the cylinder 4 that Dual-layer is parallel to each other, and the two ends of dynamic cylinder section 3 are respectively equipped with lifting platform 5, and one lifting platform 5 connection control platform 1, another lifting platform is connected to no-power drum section 15.
Wherein, dynamic cylinder section 3 is divided into two-layer up and down, is provided with and is parallel to each other, and cylinder 4 at grade.Transport frock plate when upper strata cylinder is for assembling is joined to the enterprising luggage of each station, and after lower floor's cylinder is used for preliminary assembling, working plate returns initial position.Bilevel design greatly reduces floor space of the present invention, even if in small plant or handicraft workshop, can need according to self and regulate, reduce the length of cylinder section, can be in place.
The bottom of dynamic cylinder section 3 is also provided with reducing motor 10, the frame 16 of dynamic cylinder section 3 is provided with emergency stop switch 13, also be provided with between frame 1 with emergency stop switch 13 with the use of stop cylinder 14, when there is emergency, press emergency stop switch 13, now stop cylinder 14 brake hard, make cylinder stop motion at once, ensure production safety.
Lifting platform 5 is provided with and the frame of lifting platform 5 adaptation, cylinder 4, cylinder 8, elevating lever 6, lifting motor 9, all be provided with in one end of frame and middle part and be elevated limit switch 11, elevating lever 6 is arranged on middle part lifting limit switch 11 times, and lifting motor 9 is arranged on elevating lever 6 side, is connected to cylinder 4.
Dynamic cylinder section 3 is elevated starting switch 12 and lifting limit switch 11 being also provided with left end lifting platform 5 connecting portion.Lifting starting switch 12 when program is not run or needed, can manually boot lifting platform.Whether lifting limit switch 11 can be responded to working plate and put in place, triggers cylinder 8 after putting in place, promote elevating lever 6 and rise, thus lifting platform 5 rises, and triggers reducing motor 10 simultaneously and quits work.Rise after putting in place, trigger lifting limit switch 11, lifting motor 9 works, and drive the cylinder on lifting platform 5 to rotate, working plate 2 is with the upper strata cylinder of power drum section 3, and now reducing motor 10 works, and drives the two-layer cylinder 4 of dynamic cylinder section to rotate.Simultaneously left end lifting platform 5 drops to initial position automatically, and the working plate 2 dropping to lower floor's cylinder from right-hand member lifting platform 5 prolongs lower floor's cylinder 4 and returns left end lifting platform 5.
The other end of right-hand member lifting platform 5 is also connected with no-power drum section 15, and no-power drum section 15 one end is provided with display screen.In no-power drum section, workman, according to size, the specification of sofa, carries out last general assembly.Display screen 7 is built-in with counter, carries out stored count to the sofa passed through, simultaneously again bad product time, count separately.Tale is separated with bad product counting, is conducive to adding up the yields of producing.
The control method of production line is as follows:
A. judge whether working plate declines on position at left end lifting platform 5, adjusts, and need Assembly part to working plate interpolation.Left end lifting platform 5 has 4 lifting limit switches 11 making sensor, and only have when the whole conducting of lifting limit switch 11, working plate 2 is just on decline position.If working plate 2 is not on decline position, manual adjustments can be elevated starting switch 12, controls elevating lever 6 and rise or decline, left end lifting platform 5 is adjusted to decline position, then adds working plate 2.
B. lifting platform rises to and flushes with dynamic cylinder section 3 upper strata, and working plate is with the assembling of power drum section.After working plate 2 is in decline position, trigger reducing motor 10 and shut down, trigger cylinder 8, cylinder 8 promotes elevating lever 6, and elevating lever 6 drives lifting platform 5 to rise to and flushes with dynamic cylinder section 3 upper strata cylinder simultaneously.Now lifting motor 9 drives the cylinder 4 on lifting platform 5 to rotate, working plate 2 is with power drum section 3, after 15S after doing the whole disconnection of lifting limit switch 11 of sensor when 4, lifting platform 5 declines automatically, reducing motor 10 works simultaneously, drive the cylinder 4 in dynamic cylinder section 3 to rotate, working plate 2 enters operation.
C. after semi-finished product have assembled, enter right-hand member lifting platform 5, semi-finished product enter no-power drum section 15, and lifting platform 5 drops to and flushes with dynamic cylinder section 3 lower floor, and working plate 2 is fed back into left end lifting platform 5.When working plate 2 enters right-hand member lifting platform 5 with semi-finished product, semi-finished product are sent into no-power drum section 15.After working plate 24 of triggering on right-hand member lifting platform 5 do the whole conducting of lifting limit switch 11 of sensor, trigger cylinder 8, the logical right-hand member lifting platform 5 of band drops to decline position, flush with the lower floor of dynamic cylinder section 3, lifting motor 9 drives the cylinder of right-hand member lifting platform 5 to rotate, working plate is with lower floor's cylinder of power drum section 3, and is back to left end lifting platform.4 on the right-hand member lifting platform 5 lifting limit switches 11 making sensor all disconnect rear 15S, and right-hand member lifting platform rises and resets.
D. semi-finished product complete in no-power drum section continuation assembling, and count.In no-power drum section, carry out last general assembly.Display screen 7 is built-in with counter, carries out stored count to the sofa passed through, simultaneously again bad product time, count separately.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. a sofa automatic assembly production line, is characterized in that: comprise cylinder streamline, working plate, console, display screen; Described cylinder streamline is divided into dynamic cylinder section and no-power drum section and the frame with cylinder adaptation; Described dynamic cylinder section is provided with the cylinder that Dual-layer is parallel to each other, and the two ends of dynamic cylinder section are respectively equipped with lifting platform, and one lifting platform connection control platform, another lifting platform is connected to no-power drum section.
2. sofa automatic assembly production line according to claim 1, it is characterized in that: the bottom of described dynamic cylinder section is also provided with reducing motor, the frame of dynamic cylinder section is provided with emergency stop switch, also be provided with between frame with emergency stop switch with the use of stop cylinder, with left end lifting platform connecting portion be also provided be elevated starting switch with lifting limit switch.
3. sofa automatic assembly production line according to claim 1, it is characterized in that: described lifting platform comprises adaptive frame, cylinder, cylinder, elevating lever, lifting motor, lifting limit switch is all provided with in one end of frame and middle part, under elevating lever is arranged on middle part lifting limit switch, lifting motor is arranged on elevating lever side, is connected to cylinder.
4. sofa automatic assembly production line according to claim 3, is characterized in that: described cylinder is connected to the opposite side of elevating lever, and on cylinder, is provided with cylinder gauge tap.
5. sofa automatic assembly production line according to claim 1, is characterized in that: described no-power drum section is connected to right-hand member lifting platform, and the other end is provided with display screen.
6. a control method for sofa automatic assembly production line, is characterized in that, comprises the following steps:
A. judge working plate whether on left end lifting platform decline position, adjust, and add to working plate and need Assembly part;
B. lifting platform rises to and flushes with dynamic cylinder section upper strata, and working plate is with the assembling of power drum section;
C. after semi-finished product have assembled, enter right-hand member lifting platform, semi-finished product enter no-power drum section, and lifting platform drops to and flushes with dynamic cylinder section lower floor, and working plate is fed back into left end lifting platform;
D. semi-finished product complete in no-power drum section continuation assembling, and count.
7. the control method of sofa automatic assembly production line according to claim 6, is characterized in that: adopt cylinder top elevating lever to realize lifting, and lifting limit switch judges whether to put in place and controls the running of lifting motor and reducing motor thus.
8. the control method of sofa automatic assembly production line according to claim 6, is characterized in that: adopt counter and display screen to realize tale and bad tally function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410491040.0A CN104259856A (en) | 2014-09-24 | 2014-09-24 | Automatic sofa assembling line and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410491040.0A CN104259856A (en) | 2014-09-24 | 2014-09-24 | Automatic sofa assembling line and control method thereof |
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| Publication Number | Publication Date |
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| CN104259856A true CN104259856A (en) | 2015-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410491040.0A Pending CN104259856A (en) | 2014-09-24 | 2014-09-24 | Automatic sofa assembling line and control method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625712A (en) * | 2015-02-05 | 2015-05-20 | 章立夫 | Production line for installing screws on sofa back cushions |
| CN104959818A (en) * | 2015-06-30 | 2015-10-07 | 佛山隆深机器人有限公司 | Robot automatic assembling line for air conditioner base plates |
| CN105598692A (en) * | 2016-03-08 | 2016-05-25 | 安徽天宇磁业有限公司 | Magnetic component assembly production line |
| CN107087925A (en) * | 2017-05-05 | 2017-08-25 | 海宁海派家具有限公司 | The manufacture craft of intelligent sofa based on embedded system |
| CN112450637A (en) * | 2020-11-06 | 2021-03-09 | 安徽情暖家具有限公司 | High elasticity sofa production facility |
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| CN2873407Y (en) * | 2005-12-30 | 2007-02-28 | 大连机床集团有限责任公司 | Part automatic transport device |
| CN202743926U (en) * | 2012-06-30 | 2013-02-20 | 孙辉 | Full-automatic intelligent conveying line |
| CN203269170U (en) * | 2013-04-12 | 2013-11-06 | 花常花 | Roller scramming device |
| CN203266093U (en) * | 2013-04-18 | 2013-11-06 | 南通中集顺达集装箱有限公司 | Container part assembling system |
| CN103433739A (en) * | 2013-07-19 | 2013-12-11 | 燕山大学 | Method for assembling hydrocylinder by automatic production line |
| CN203542025U (en) * | 2013-11-11 | 2014-04-16 | 东风汽车公司 | Novel tray rotating device |
| CN204036012U (en) * | 2014-09-24 | 2014-12-24 | 成都雅斯特家私有限公司 | A kind of sofa automatic assembly production line |
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2014
- 2014-09-24 CN CN201410491040.0A patent/CN104259856A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2873407Y (en) * | 2005-12-30 | 2007-02-28 | 大连机床集团有限责任公司 | Part automatic transport device |
| CN202743926U (en) * | 2012-06-30 | 2013-02-20 | 孙辉 | Full-automatic intelligent conveying line |
| CN203269170U (en) * | 2013-04-12 | 2013-11-06 | 花常花 | Roller scramming device |
| CN203266093U (en) * | 2013-04-18 | 2013-11-06 | 南通中集顺达集装箱有限公司 | Container part assembling system |
| CN103433739A (en) * | 2013-07-19 | 2013-12-11 | 燕山大学 | Method for assembling hydrocylinder by automatic production line |
| CN203542025U (en) * | 2013-11-11 | 2014-04-16 | 东风汽车公司 | Novel tray rotating device |
| CN204036012U (en) * | 2014-09-24 | 2014-12-24 | 成都雅斯特家私有限公司 | A kind of sofa automatic assembly production line |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625712A (en) * | 2015-02-05 | 2015-05-20 | 章立夫 | Production line for installing screws on sofa back cushions |
| CN104959818A (en) * | 2015-06-30 | 2015-10-07 | 佛山隆深机器人有限公司 | Robot automatic assembling line for air conditioner base plates |
| CN105598692A (en) * | 2016-03-08 | 2016-05-25 | 安徽天宇磁业有限公司 | Magnetic component assembly production line |
| CN107087925A (en) * | 2017-05-05 | 2017-08-25 | 海宁海派家具有限公司 | The manufacture craft of intelligent sofa based on embedded system |
| CN112450637A (en) * | 2020-11-06 | 2021-03-09 | 安徽情暖家具有限公司 | High elasticity sofa production facility |
| CN112450637B (en) * | 2020-11-06 | 2022-04-29 | 安徽情暖家具有限公司 | High elasticity sofa production facility |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150107 |