CN104259601B - A kind of processing technology utilizing spark erosion equipment control system - Google Patents
A kind of processing technology utilizing spark erosion equipment control system Download PDFInfo
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- CN104259601B CN104259601B CN201410423225.8A CN201410423225A CN104259601B CN 104259601 B CN104259601 B CN 104259601B CN 201410423225 A CN201410423225 A CN 201410423225A CN 104259601 B CN104259601 B CN 104259601B
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- 238000009760 electrical discharge machining Methods 0.000 title claims abstract description 13
- 238000005516 engineering process Methods 0.000 title claims abstract description 9
- 238000000034 method Methods 0.000 claims description 29
- 241000239290 Araneae Species 0.000 claims description 12
- 210000003141 lower extremity Anatomy 0.000 claims description 9
- 238000003754 machining Methods 0.000 claims description 8
- 238000006386 neutralization reaction Methods 0.000 claims 1
- 239000012224 working solution Substances 0.000 description 10
- 238000002679 ablation Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 238000010892 electric spark Methods 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
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- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000021615 conjugation Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- SBYXRAKIOMOBFF-UHFFFAOYSA-N copper tungsten Chemical compound [Cu].[W] SBYXRAKIOMOBFF-UHFFFAOYSA-N 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 239000007772 electrode material Substances 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
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- 239000003350 kerosene Substances 0.000 description 1
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- 239000007769 metal material Substances 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009763 wire-cut EDM Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/02—Electric circuits specially adapted therefor, e.g. power supply, control, preventing short circuits or other abnormal discharges
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
A kind of processing technology utilizing spark erosion equipment control system, described system comprises controller, mainframe, spark machined head unit (10), fore-and-aft direction mobile motor (202), fore-and-aft direction movable block (200) and left and right directions mobile motor (201), described fore-and-aft direction and left and right directions are the mutually perpendicular direction in horizontal plane, fore-and-aft direction mobile motor (202) is fixedly connected with mainframe, fore-and-aft direction movable block (200) can be driven movable on mainframe, left and right directions mobile motor (201) is fixedly connected with fore-and-aft direction movable block (200), spark machined head unit (10) can be driven to move left and right on fore-and-aft direction movable block (200).
Description
Technical field
The present invention relates to electric spark machining field, particularly relate to a kind of processing technology utilizing spark erosion equipment control system.
Background technology
The special process method of the galvanic action ablation conductive material that spark machined produces when being and utilizing the two interpolar pulsed discharge be immersed in working solution, also known as electric discharge processing or galvanic corrosion processing.
Carry out electrical spark working man-hour, tool-electrode and workpiece connect the two poles of the earth of the pulse power respectively, and immerse in working solution, or working solution is filled with discharging gap.By gap automatic controlling system tool-electrode to workpiece feeding, when two interelectrode gaps reach certain distance, working solution punctures by the pulse voltage that two electrodes apply, and produces spark discharge.Instantaneous concentrated a large amount of heat energy in the micro-channel of electric discharge, temperature can up to more than 10,000 degrees Celsius, pressure also has and sharply changes, thus make the metal material of this point working surface local trace melt at once, gasify, and explosion type be splashed in working solution, rapid condensation, forms the metal particle of solid, is taken away by working solution.At this moment just stay next small pit vestige on the surface of the workpiece, of short duration resting of discharging, between two electrodes, working solution recovers state of insulation.
And then, next pulse voltage punctures at another place that two electrodes are relatively close again, produces spark discharge, repeats said process.Like this, although the amount of metal of each pulsed discharge ablation is few, have thousands of subpulse discharge process because of per second, the metal that just energy ablation is more, has certain productivity ratio.Between retaining tool electrode and workpiece constant discharge gap condition under, ablation workpiece metal, while make tool-electrode constantly to workpiece feeding, finally just process the shape corresponding with tool-electrode shape come.Therefore, as long as change the shape of tool-electrode and the relative motion mode between tool-electrode and workpiece, the profile of various complexity can just be processed.
Tool-electrode commonly uses that electric conductivity is good, the material of resistance to galvanic corrosion of higher, the easy processing of fusing point, as copper, graphite, copper-tungsten and molybdenum etc.In process, tool-electrode is also lossy, but is less than the ablation amount of workpiece metal, even close to lossless.
Working solution, as discharge medium, also plays the effects such as cooling, chip removal in process.Conventional working solution is that viscosity is lower, flash-point is higher, the medium of stable performance, as kerosene, deionized water and emulsion etc.
According to tool-electrode form and and workpiece between the feature of relative motion, spark machined mode can be divided into five classes: utilize shaping jig electrode, opposite piece makes the sinking EDM of simple feed motion; Utilize the wire moved axially to make tool-electrode, workpiece makes orbiting motion by required form and size, to cut the Wire-cut Electrical Discharge Machining of conductive material; Utilize wire or shaped conductive emery wheel to make tool-electrode, carry out the electric spark grinding of aperture grinding or plunge grinding; For the electric spark conjugation revolution processing of machining screw ring gauge, plug thread gauge, gear etc.; The processing of other kinds such as little hole machined, marking, surface alloying, surface peening.
Spark machined can process material and the complex-shaped workpieces that conventional machining processes method is difficult to cutting; Add man-hour without cutting force; Do not produce the defect such as burr and tool marks rill; Tool-electrode material need not be harder than workpiece material; Direct use electric energy processing, is convenient to realize automation; Processing rear surface produces metamorphic layer, must remove further in some applications; The smog pollution process produced in the purification of working solution and processing is cumbersome.
Being mainly used in processing of spark machined has the nibs of complicated shape and the mould of die cavity and part; Process various hard, crisp material, as carbide alloy and hardened steel etc.; Process dark pore, irregularly-shaped hole, deep trouth, narrow slit and dicing sheet etc.; Process instrument and the measurers such as various forming tool, model and ring screw gauge.
For shaping workpiece electrode type, different piece poles is generally used for processing dissimilar die cavity.But for the workpiece of that cavity structure is had to combination, complicated structural requirement, need frequently to change shaping tool-electrode, cause that manufacturing process extends, technique is loaded down with trivial details and increase the shortcoming of cost.
Summary of the invention
The object of the invention is to according to above-mentioned defect, a kind of processing technology utilizing spark erosion equipment control system is provided, it can easily change shaping tool-electrode, the quick-replaceable electrode when requiring for different structure, and can switch between single tool-electrode and two tool-electrode.
The scheme that the present invention adopts is: a kind of processing technology utilizing spark erosion equipment control system, described spark erosion equipment control system comprises controller, mainframe, spark machined head unit, fore-and-aft direction mobile motor, fore-and-aft direction movable block and left and right directions mobile motor, described fore-and-aft direction and left and right directions are the mutually perpendicular direction in horizontal plane, fore-and-aft direction mobile motor is fixedly connected with mainframe, fore-and-aft direction movable block can be driven movable on mainframe, left and right directions mobile motor is fixedly connected with fore-and-aft direction movable block, spark machined head unit can be driven to move left and right on fore-and-aft direction movable block,
Described spark machined head unit comprises lower bearing bracket, upper spider and interior framework, and described upper spider is above described lower bearing bracket, and interior framework is positioned at the chamber be made up of lower bearing bracket and upper spider, and can slide up and down;
Wherein, upper inner and the upside of described interior framework of described upper spider are respectively arranged with the solenoid and magnet that are coupled, to drive the slip of interior framework; Two lower sidewall of described lower bearing bracket are provided with wedge surface alignment pin and lower wedge surface alignment pin symmetrically in each side wall, two side lower parts of interior framework are symmetrically arranged with upper and lower two cotter ways respectively accordingly, when interior framework is in upper working position state, upper wedge surface alignment pin coordinates with upper cotter way, lower wedge surface alignment pin and downside pin slot fit, when under the driving of interior framework in electromagnetic force during slide downward, enter lower working position state, now, lower wedge surface alignment pin coordinates with upper cotter way;
Described interior framework is provided with moving runner, and moving runner is hinged on described interior framework by the pivot at home position, and pivot connects with moving runner motor; The position that moving runner is relative in diametric(al) is hinged with the upper end of left connecting rod and right connecting rod respectively, the lower end of left connecting rod and right connecting rod respectively with the upper end thereof of left electrode rod member and right electrode rod member,
The bottom of described interior framework is respectively arranged with the left guide groove device of vertical direction and right guide groove device, be respectively used in the vertical direction to left electrode rod member and right electrode rod member guiding, the lower limb of described interior framework is provided with current delivery plate, current delivery plate is respectively arranged with the left power supply hole corresponding with left guide groove device and right guide groove device and right power supply hole, left power supply hole and right power supply hole are respectively used to pass for left electrode rod member and right electrode rod member, and with its electric connection and be that it is powered;
Described interior framework is also provided with two locking arc strips, described two locking arc strips are arranged on the both sides of moving runner symmetrically about the vertical diameter of moving runner, and the inner side cambered surface of described two locking arc strips coordinates rotationally with the periphery of moving runner, three groups of moving runner locking position pins are provided with: right electrode rod member stretches out status lock rationed marketing group, two electrode rod members reclaim status lock rationed marketing group and left electrode rod member stretches out status lock rationed marketing group in described two locking arc strips
Right electrode rod member stretches out status lock rationed marketing group, two electrode rod members reclaim status lock rationed marketing group and include at two diametrically relative stop pins with each stop pin group that left electrode rod member stretches out in status lock rationed marketing group, moving runner to be provided with at diametrically relative pair of locking pin-and-hole for coordinating with corresponding two described relative stop pins under different conditions respectively: when moving runner rotate into right electrode rod member is stretched out time, two stop pins that described pair of locking pin-and-hole on moving runner and right electrode rod member stretch out status lock rationed marketing group coordinate, when moving runner rotate into left electrode rod member is stretched out time, two stop pins that described pair of locking pin-and-hole on moving runner and left electrode rod member stretch out status lock rationed marketing group coordinate, when moving runner rotate into left electrode rod member and right electrode rod member are all reclaimed time, two stop pins that described pair of locking pin-and-hole on moving runner and two electrode rod members reclaim status lock rationed marketing group coordinate, now, described pair of locking pin-and-hole on moving runner in the horizontal direction diametrically relative, and the processing head of left electrode rod member and right electrode rod member all stretches out in described current delivery plate,
Each described stop pin in described two locking arc strips all can controllably stretch out and retraction;
Wherein, described left electrode rod member and right electrode rod member are respectively used to process difform structure, when described solenoid make described interior framework be in described on duty: when stretching out respectively at described left electrode rod member and right electrode rod member, it is in order to process difform structure respectively, when described left electrode rod member and right electrode rod member are all retracted, the processing head of described left electrode rod member and right electrode rod member is in above the lower limb of described lower bearing bracket, thus avoid processing head contact workpiece, described electrical spark working foreman is made to be in non-machining state thus, when described solenoid makes described interior framework be in described lower duty: the processing head of left electrode rod member and right electrode rod member is all exposed to the lower limb of described lower bearing bracket, thus can carry out processing difform structure simultaneously,
Wherein, each described stop pin in described two locking arc strips is all arranged in installing hole, and be connected with the outer end of flexible member, the inner of flexible member is connected with electromagnetic actuator device, each described stop pin is irony, and each described stop pin can be retracted in described installing hole and be stretched out from described installing hole under the drived control of electromagnetic actuator device thus;
Described controller is communicated with described electromagnetic actuator device, described solenoid, fore-and-aft direction mobile motor, left and right directions mobile motor and described moving runner motor signal, for controlling the action of described electromagnetic actuator device, described solenoid, fore-and-aft direction mobile motor, left and right directions mobile motor and described moving runner motor; Described method comprises the steps:
A under the control of described controller, as required choice electrode rod member stretch out state, when only needing an electrode rod member job, make described processing head be in working position state, and left electrode rod member or right electrode rod member stretched out; When needs two electrode rod members work simultaneously, first make left electrode rod member and right electrode rod member stretch out simultaneously, then make described processing head be transformed into lower working position state;
B the finished surface distance of described electrode rod member and workpiece enter process within distance range time, described current delivery plate applies electric energy to described electrode rod member;
The shape that C is processed into as required, utilizes described controller to control fore-and-aft direction mobile motor processing work in the longitudinal direction, controls left and right directions mobile motor simultaneously and carries out left and right directions adjustment to described electrical spark working foreman;
After D machines, first close the electric energy that described electrode rod member is applied, afterwards under the control of described controller by electrode rod member and workpiece away from;
E changes lower batch work-piece, is circulated to steps A, until all batch work-piece machine;
Left electrode rod member and right electrode rod member are retracted by F under the control of the controller simultaneously, and make described processing head place return described upper working position state, thus make described electrical spark working foreman be in off working state.。
By such scheme, two, left and right tool-electrode bar can alternate application in workpiece, without the need to frequently changing tool-electrode; And, when can apply the tool-electrode of two kinds of shapes simultaneously, two tool-electrodes can be made to be applied to piece pole by ejecting mechanism simultaneously, make full use of electrode resource thus, improve working (machining) efficiency.And, in each machining state, opposed stop pin is all used to carry out locking position, make process electrode firmly stressed, in the handoff procedure of lower work state, use calutron to carry out, handoff procedure is quick, and coordinate with elastic locking device, after snap lock rationed marketing coordinates with lock slots, its electromagnetic force size can be adjusted to does not destroy this lock-out state; When needs unlock state, only need to control to strengthen electromagnetic force.
Accompanying drawing explanation
Fig. 1 is that processing head of the present invention rotates into structure chart when left electrode stem and right electrode rod member are all reclaimed at moving runner;
Fig. 2 is that processing head of the present invention is rotating into structure chart when left electrode rod member is stretched out when moving runner;
Fig. 3 is that processing head of the present invention is rotating into structure chart when right electrode rod member is stretched out when moving runner;
Fig. 4 each stop pin of the present invention stretch out retraction structure schematic diagram;
Fig. 5 is the structure top view of spark erosion equipment;
Fig. 6 is the control structure figure of system of the present invention.
Detailed description of the invention
Referring to Fig. 1-6, describe the present invention.
A kind of processing technology utilizing spark erosion equipment control system, described spark erosion equipment control system comprises controller, mainframe, spark machined head unit 10, fore-and-aft direction mobile motor 202, fore-and-aft direction movable block 200 and left and right directions mobile motor 201, described fore-and-aft direction and left and right directions are the mutually perpendicular direction in horizontal plane, fore-and-aft direction mobile motor 202 is fixedly connected with mainframe, fore-and-aft direction movable block 200 can be driven movable on mainframe, left and right directions mobile motor 201 is fixedly connected with fore-and-aft direction movable block 200, spark machined head unit 10 can be driven to move left and right on fore-and-aft direction movable block 200,
Described spark machined head unit 10 comprises lower bearing bracket 3, upper spider 6 and interior framework 1, and described upper spider 6 is above described lower bearing bracket 3, and interior framework 1 is positioned at the chamber be made up of lower bearing bracket 3 and upper spider 6, and can slide up and down;
Wherein, upper inner and the upside of described interior framework 1 of described upper spider 6 are respectively arranged with the solenoid 62 and magnet 63 that are coupled, to drive the slip of interior framework 1; Two lower sidewall of described lower bearing bracket are provided with wedge surface alignment pin 31 and lower wedge surface alignment pin 32 symmetrically in each side wall, two side lower parts of interior framework 1 are symmetrically arranged with upper and lower two cotter ways respectively accordingly, when interior framework 1 is in upper working position state, upper wedge surface alignment pin 31 coordinates with upper cotter way, lower wedge surface alignment pin 32 and downside pin slot fit, when under the driving of interior framework 1 in electromagnetic force during slide downward, enter lower working position state, now, lower wedge surface alignment pin 32 coordinates with upper cotter way;
Described interior framework 1 is provided with moving runner 2, and moving runner 2 is hinged on described interior framework 1 by the pivot 21 at home position, and pivot 21 connects with moving runner motor; The position that moving runner 2 is relative in diametric(al) is hinged with the upper end of left connecting rod 42 and right connecting rod 52 respectively, the lower end of left connecting rod 42 and right connecting rod 52 respectively with the upper end thereof of left electrode rod member 4 and right electrode rod member 5,
The bottom of described interior framework 1 is respectively arranged with left guide groove device 41 and the right guide groove device 51 of vertical direction, be respectively used in the vertical direction lead to left electrode rod member 4 and right electrode rod member 5, the lower limb of described interior framework 1 is provided with current delivery plate 7, current delivery plate 7 is respectively arranged with the left power supply hole corresponding with left guide groove device 41 and right guide groove device 51 and right power supply hole, left power supply hole and right power supply hole are respectively used to pass for left electrode rod member 4 and right electrode rod member 5, and with its electric connection and be that it is powered;
Described interior framework 1 is also provided with two locking arc strips 8, described two locking arc strips 8 are arranged on the both sides of moving runner 2 symmetrically about the vertical diameter of moving runner 2, and the inner side cambered surface of described two locking arc strips 8 coordinates rotationally with the periphery of moving runner 2, three groups of moving runner locking position pins are provided with: right electrode rod member stretches out status lock rationed marketing group 81, two electrode rod member recovery status lock rationed marketing group 82 and left electrode rod member stretches out status lock rationed marketing group 83 in described two locking arc strips 8
Right electrode rod member stretches out status lock rationed marketing group 81, two electrode rod members reclaim status lock rationed marketing group 82 and include at two diametrically relative stop pins with each stop pin group that left electrode rod member stretches out in status lock rationed marketing group 83, moving runner 2 to be provided with at diametrically relative pair of locking pin-and-hole 22 for coordinating with corresponding two described relative stop pins under different conditions respectively: when moving runner 2 rotate into right electrode rod member is stretched out as Fig. 3 time, two stop pins that described pair of locking pin-and-hole 22 on moving runner 2 and right electrode rod member stretch out status lock rationed marketing group 81 coordinate, when moving runner 2 rotate into left electrode rod member is stretched out as Fig. 2 time, two stop pins that described pair of locking pin-and-hole 22 on moving runner 2 and left electrode rod member stretch out status lock rationed marketing group 81 coordinate, when moving runner 2 rotate into left electrode rod member and right electrode rod member are all reclaimed time as Fig. 1, two stop pins that described pair of locking pin-and-hole 22 on moving runner 2 and two electrode rod members reclaim status lock rationed marketing group 82 coordinate, now, described pair of locking pin-and-hole 22 on moving runner 2 in the horizontal direction diametrically relative, and the processing head of left electrode rod member and right electrode rod member all stretches out in described current delivery plate 7,
Each described stop pin 9 in described two locking arc strips 8 all can controllably stretch out and retraction;
Wherein, described left electrode rod member 4 and right electrode rod member 5 are respectively used to process difform structure, when described solenoid 62 make described interior framework be in described on duty: when stretching out respectively at described left electrode rod member 4 and right electrode rod member 5, it is in order to process difform structure respectively, when described left electrode rod member 4 and right electrode rod member 5 are all retracted, the processing head of described left electrode rod member 4 and right electrode rod member 5 is in above the lower limb of described lower bearing bracket 3, thus avoid processing head contact workpiece, described electrical spark working foreman is made to be in non-machining state thus, when described solenoid 62 makes described interior framework be in described lower duty: the processing head of left electrode rod member 4 and right electrode rod member 5 is all exposed to the lower limb of described lower bearing bracket 3, thus can carry out processing difform structure simultaneously,
Wherein, each described stop pin 9 in described two locking arc strips 8 is all arranged in installing hole, and be connected with the outer end of flexible member 91, the inner of flexible member 91 is connected with electromagnetic actuator device 92, each described stop pin 9 is irony, and each described stop pin 9 can be retracted in described installing hole and be stretched out from described installing hole under the drived control of electromagnetic actuator device 92 thus;
Described controller is communicated with described electromagnetic actuator device 92, described solenoid 62, fore-and-aft direction mobile motor 202, left and right directions mobile motor 201 and described moving runner motor signal, for controlling the action of described electromagnetic actuator device 92, described solenoid 62, fore-and-aft direction mobile motor 202, left and right directions mobile motor 201 and described moving runner motor; Described method comprises the steps:
A under the control of described controller, as required choice electrode rod member stretch out state, when only needing an electrode rod member job, make described processing head be in working position state, and left electrode rod member or right electrode rod member stretched out; When needs two electrode rod members work simultaneously, first make left electrode rod member and right electrode rod member stretch out simultaneously, then make described processing head be transformed into lower working position state;
B the finished surface distance of described electrode rod member and workpiece enter process within distance range time, described current delivery plate 7 applies electric energy to described electrode rod member;
The shape that C is processed into as required, utilizes described controller to control fore-and-aft direction mobile motor 202 processing work in the longitudinal direction, controls left and right directions mobile motor 201 simultaneously and carry out left and right directions adjustment to described electrical spark working foreman;
After D machines, first close the electric energy that described electrode rod member is applied, afterwards under the control of described controller by electrode rod member and workpiece away from;
E changes lower batch work-piece, is circulated to steps A, until all batch work-piece machine;
Left electrode rod member and right electrode rod member are retracted by F under the control of the controller simultaneously, and make described processing head place return described upper working position state, thus make described electrical spark working foreman be in off working state.
Claims (1)
1. one kind utilizes the processing technology of spark erosion equipment control system, described spark erosion equipment control system comprises controller, mainframe, spark machined head unit (10), fore-and-aft direction mobile motor (202), fore-and-aft direction movable block (200) and left and right directions mobile motor (201), described fore-and-aft direction and left and right directions are the mutually perpendicular direction in horizontal plane, fore-and-aft direction mobile motor (202) is fixedly connected with mainframe, fore-and-aft direction movable block (200) can be driven movable on mainframe, left and right directions mobile motor (201) is fixedly connected with fore-and-aft direction movable block (200), spark machined head unit (10) can be driven to move left and right on fore-and-aft direction movable block (200),
Described spark machined head unit (10) comprises lower bearing bracket (3), upper spider (6) and interior framework (1), described upper spider (6) is in the top of described lower bearing bracket (3), interior framework (1) is positioned at the chamber be made up of lower bearing bracket (3) and upper spider (6), and can slide up and down;
Wherein, upper inner and the upside of described interior framework (1) of described upper spider (6) are respectively arranged with the solenoid (62) and magnet (63) that are coupled, to drive the slip of interior framework (1); Two lower sidewall of described lower bearing bracket are provided with wedge surface alignment pin (31) and lower wedge surface alignment pin (32) symmetrically in each side wall, two side lower parts of interior framework (1) are symmetrically arranged with upper and lower two cotter ways respectively accordingly, when interior framework (1) is in upper working position state, upper wedge surface alignment pin (31) coordinates with upper cotter way, lower wedge surface alignment pin (32) and downside pin slot fit, when under the driving of interior framework (1) in electromagnetic force during slide downward, enter lower working position state, now, lower wedge surface alignment pin (32) coordinates with upper cotter way;
Described interior framework (1) is provided with moving runner (2), moving runner (2) is hinged on described interior framework (1) by the pivot (21) at home position, and pivot (21) connects with moving runner motor; The position that moving runner (2) is relative in diametric(al) is hinged with the upper end of left connecting rod (42) and right connecting rod (52) respectively, the lower end of left connecting rod (42) and right connecting rod (52) respectively with the upper end thereof of left electrode rod member (4) and right electrode rod member (5)
The bottom of described interior framework (1) is respectively arranged with left guide groove device (41) and the right guide groove device (51) of vertical direction, be respectively used in the vertical direction to left electrode rod member (4) and right electrode rod member (5) guiding, the lower limb of described interior framework (1) is provided with current delivery plate (7), current delivery plate (7) is respectively arranged with the left power supply hole corresponding with left guide groove device (41) and right guide groove device (51) and right power supply hole, left power supply hole and right power supply hole are respectively used to pass for left electrode rod member (4) and right electrode rod member (5), and be that it is powered with its electric connection,
Described interior framework (1) is also provided with two lockings arc strip (8), described two lockings arc strip (8) are arranged on the both sides of moving runner (2) symmetrically about the vertical diameter of moving runner (2), and the inner side cambered surface of described two lockings arc strip (8) coordinates rotationally with the periphery of moving runner (2), three groups of moving runner locking position pins are provided with: right electrode rod member stretches out status lock rationed marketing group (81) in described two lockings arc strip (8), two electrode rod members reclaim status lock rationed marketing group (82) and left electrode rod member stretches out status lock rationed marketing group (83),
Right electrode rod member stretches out status lock rationed marketing group (81), two electrode rod members reclaim status lock rationed marketing group (82) and include at two diametrically relative stop pins with each stop pin group that left electrode rod member stretches out in status lock rationed marketing group (83), moving runner (2) to be provided with at diametrically relative pair of locking pin-and-hole (22) for coordinating with corresponding two described relative stop pins under different conditions respectively: when moving runner (2) rotate into right electrode rod member is stretched out time, two stop pins that described pair of locking pin-and-hole (22) on moving runner (2) and right electrode rod member stretch out status lock rationed marketing group (81) coordinate, when moving runner (2) rotate into left electrode rod member is stretched out time, two stop pins that described pair of locking pin-and-hole (22) on moving runner (2) and left electrode rod member stretch out status lock rationed marketing group (81) coordinate, when moving runner (2) rotate into left electrode rod member and right electrode rod member are all reclaimed time, two stop pins that described pair of locking pin-and-hole (22) on moving runner (2) and two electrode rod members reclaim status lock rationed marketing group (82) coordinate, now, described pair of locking pin-and-hole (22) on moving runner (2) in the horizontal direction diametrically relative, and the processing head of left electrode rod member and right electrode rod member all stretches out in described current delivery plate (7),
Each described stop pin (9) in described two lockings arc strip (8) all can controllably stretch out and retraction;
Wherein, described left electrode rod member (4) and right electrode rod member (5) are respectively used to process difform structure, when described solenoid (62) makes described interior framework be in described upper duty: when described left electrode rod member (4) and right electrode rod member (5) are stretched out respectively, it is in order to process difform structure respectively, when described left electrode rod member (4) and right electrode rod member (5) are all retracted, the processing head of described left electrode rod member (4) and right electrode rod member (5) is in above the lower limb of described lower bearing bracket (3), thus avoid processing head contact workpiece, described electrical spark working foreman is made to be in non-machining state thus, when described solenoid (62) makes described interior framework be in described lower duty: the processing head of left electrode rod member (4) and right electrode rod member (5) is all exposed to the lower limb of described lower bearing bracket (3), thus can carry out processing difform structure simultaneously,
Wherein, each described stop pin (9) in described two lockings arc strip (8) is all arranged in installing hole, and be connected with the outer end of flexible member (91), the inner of flexible member (91) is connected with electromagnetic actuator device (92), each described stop pin (9) is irony, thus each described stop pin (9) can retract under the drived control of electromagnetic actuator device (92) described installing hole neutralization stretch out from described installing hole;
Described controller is communicated with described electromagnetic actuator device (92), described solenoid (62), fore-and-aft direction mobile motor (202), left and right directions mobile motor (201) and described moving runner motor signal, for controlling the action of described electromagnetic actuator device (92), described solenoid (62), fore-and-aft direction mobile motor (202), left and right directions mobile motor (201) and described moving runner motor; Described method comprises the steps:
A under the control of described controller, as required choice electrode rod member stretch out state, when only needing an electrode rod member job, make described processing head be in working position state, and left electrode rod member or right electrode rod member stretched out; When needs two electrode rod members work simultaneously, first make left electrode rod member and right electrode rod member stretch out simultaneously, then make described processing head be transformed into lower working position state;
B the finished surface distance of described electrode rod member and workpiece enter process within distance range time, described current delivery plate (7) applies electric energy to described electrode rod member;
The shape that C is processed into as required, utilizes described controller to control fore-and-aft direction mobile motor (202) processing work in the longitudinal direction, controls left and right directions mobile motor (201) simultaneously and carries out left and right directions adjustment to described electrical spark working foreman;
After D machines, first close the electric energy that described electrode rod member is applied, afterwards under the control of described controller by electrode rod member and workpiece away from;
E changes lower batch work-piece, is circulated to steps A, until all batch work-piece machine;
Left electrode rod member and right electrode rod member are retracted by F under the control of the controller simultaneously, and make described processing head place return described upper working position state, thus make described electrical spark working foreman be in off working state.
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| CN201410423225.8A CN104259601B (en) | 2014-08-26 | 2014-08-26 | A kind of processing technology utilizing spark erosion equipment control system |
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| US5086203A (en) * | 1988-06-03 | 1992-02-04 | Hitachi Seiko, Ltd. | Wire electric discharge machining apparatus |
| JPH0852621A (en) * | 1994-08-08 | 1996-02-27 | Fanuc Ltd | Wire squareness control method |
| CN1099935C (en) * | 1998-11-17 | 2003-01-29 | 沙迪克株式会社 | Apparatus for electrodischarge machining |
| JP2003071639A (en) * | 2001-09-05 | 2003-03-12 | Makino Milling Mach Co Ltd | Electric discharge machine |
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| CN103357978A (en) * | 2013-07-16 | 2013-10-23 | 山东理工大学 | Small bi-functional special type micro processing machine tool |
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| US5086203A (en) * | 1988-06-03 | 1992-02-04 | Hitachi Seiko, Ltd. | Wire electric discharge machining apparatus |
| JPH0852621A (en) * | 1994-08-08 | 1996-02-27 | Fanuc Ltd | Wire squareness control method |
| CN1099935C (en) * | 1998-11-17 | 2003-01-29 | 沙迪克株式会社 | Apparatus for electrodischarge machining |
| JP2003071639A (en) * | 2001-09-05 | 2003-03-12 | Makino Milling Mach Co Ltd | Electric discharge machine |
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| CN103357978A (en) * | 2013-07-16 | 2013-10-23 | 山东理工大学 | Small bi-functional special type micro processing machine tool |
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