CN104256881B - A kind of leaf of bamboo pars fibrosa substitutes the method that reconstituted tobacco prepared by wood pulp cellulose - Google Patents
A kind of leaf of bamboo pars fibrosa substitutes the method that reconstituted tobacco prepared by wood pulp cellulose Download PDFInfo
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- CN104256881B CN104256881B CN201410383717.9A CN201410383717A CN104256881B CN 104256881 B CN104256881 B CN 104256881B CN 201410383717 A CN201410383717 A CN 201410383717A CN 104256881 B CN104256881 B CN 104256881B
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- leaf
- bamboo
- reconstituted tobacco
- tobacco
- wood pulp
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
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- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a kind of leaf of bamboo pars fibrosa and substitute the method that wood pulp cellulose prepares reconstituted tobacco.The leaf of bamboo obtains leaf of bamboo fiber after chemical steaming, dealkalize; Reconstituted tobacco substrate is manufactured paper with pulp into by after tobacco pulp, wood pulp cellulose, leaf of bamboo fiber and filler mixing; Required reconstituted tobacco is being obtained after feed liquid coating, oven dry.This technology significantly can reduce the use of timber, protection of the environment, and natural resources of bamboo leaf is utilized effectively.Cheaper starting materials is easy to get, and preparation method is simple, and financial cost is low, has a good application prospect.
Description
Technical field
The invention belongs to reconstituted tobacco production technical field, specifically relate to a kind of method utilizing leaf of bamboo pars fibrosa to substitute wood pulp cellulose to prepare reconstituted tobacco.
Background technology
Papermaking-method reconstituted tobaccos is a kind of important cigarette material, by adding appropriate reconstituted tobacco in cigarette composition, can play lowering harm and decreasing coking, saving raw tobacco material and reducing the effects such as cigarette cost.
The preparation of papermaking-method reconstituted tobaccos is by after the tobacco material floodings such as offal, tobacco cut, offal, solid carries out slurrying and manufactures paper with pulp after adding a certain amount of fiber preparing substrate, liquid returns and is coated onto on substrate after concentrating and add certain essence and flavoring agent, finally obtains reconstituted tobacco.During existing papermaking-method reconstituted tobaccos is produced, the plus fiber of interpolation is mostly softwood pulp and hardwood pulp.At present; domestic papermaking-method reconstituted tobaccos manufacturing enterprise wood pulp cellulose used mostly is the wood pulp cellulose of external import; along with the shortage of timber resources in world wide and the enhancing of environmental protection consciousness, how in papermaking-method reconstituted tobaccos, to substitute the focus using new fibrous material just to become this area research and development.And substitute the production of wood pulp cellulose for papermaking-method reconstituted tobaccos with leaf of bamboo pars fibrosa, there is not been reported in the prior art.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, a kind of method providing leaf of bamboo pars fibrosa to substitute wood pulp cellulose to prepare reconstituted tobacco, to reduce the use of timber, protection of the environment, and makes natural resources of bamboo leaf be utilized effectively.
Object of the present invention is achieved by the following technical programs.
Except as otherwise noted, percentage of the present invention is mass percent.
Leaf of bamboo pars fibrosa substitutes the method that reconstituted tobacco prepared by wood pulp cellulose, comprises the following steps:
(1) leaf of bamboo fiber preparation: the segment leaf of bamboo being cut into 2 ~ 3cm, by solid-liquid mass ratio 1:8, the leaf of bamboo is joined in the NaOH aqueous solution of 0.01 ~ 1.5%, in digester, control maximum temperature 150 DEG C, heating-up time 120min, under insulation 60min condition, carry out chemical steaming; Then with clear water washing dealkalize, leaf of bamboo fiber is obtained;
(2) substrate preparation: tobacco pulp, wood pulp cellulose, leaf of bamboo fiber and filler are pressed: tobacco pulp 72 parts: wood pulp cellulose 8 ~ 13 parts: leaf of bamboo fiber 1 ~ 5 part: the mass ratio that filler is 15 parts is manufactured paper with pulp reconstituted tobacco substrate;
(3) coating fluid preparation: technique is by tobacco stalk extract, smoked sheet yanmo concrete routinely, and essence and flavoring agent mix after obtain coating fluid;
Wherein, the mixing quality of tobacco stalk extract, smoked sheet yanmo concrete and essence and flavoring agent is than being preferably 7:11:2.
(4) reconstituted tobacco preparation: the coating fluid prepared by step (3) is coated with the substrate that step (2) prepares, dries, controls reconstituted tobacco product moisture 10 ~ 12%, namely obtains required reconstituted tobacco.
Cheaper starting materials of the present invention and being easy to get, preparation method is simple, and financial cost is low, has a good application prospect.
Accompanying drawing explanation
Fig. 1 is the comparison diagram (multiplication factor is 500 times) of the stereoscan photograph of control sample and embodiment 1,2 and 3 gained reconstituted tobacco.
Detailed description of the invention
Below in conjunction with drawings and Examples, technical scheme of the present invention is described further, but drawings and Examples are not limited to the technical solution.
Embodiment 1
The leaf of bamboo is cut into the segment of 2-3cm, by solid-to-liquid ratio 1:8, the leaf of bamboo is joined in the 0.05%NaOH aqueous solution, with maximum temperature 150 DEG C in digester, under heating-up time 120min, insulation 60min condition, carry out chemical steaming; With clear water washing dealkalize, obtain leaf of bamboo fiber.To manufacture paper with pulp reconstituted tobacco substrate with the mass ratio of 72% tobacco pulp (beating degree is 26 ° of SR), 11% wood pulp cellulose, 1% leaf of bamboo fiber and 15% filler.Filler is precipitated calcium carbonate; Tobacco pulp is the mixed slurry of offal, tobacco cut and offal.With the tobacco stalk extract of conventional reconstituted tobacco (at 70 DEG C, density 1.20g/cm
3): smoked sheet and yanmo concrete (at 70 DEG C, density 1.20g/cm
3): essence and flavoring agent is 7:11:2 ratio, obtains coating fluid after mixing.Carry out conventional coating, oven dry with the coating fluid prepared to the substrate prepared, control reconstituted tobacco product moisture at 10-12%, chopping is for subsequent use.As can be seen from accompanying drawing 1, compared with control sample, leaf of bamboo fiber clearly can be seen in embodiment 1 gained reconstituted tobacco surface, and leaf of bamboo fiber and wood pulp cellulose crisscross, this structure is conducive to manufacturing paper with pulp of reconstituted tobacco.
Embodiment 2
The leaf of bamboo is cut into the segment of 2-3cm, with solid-to-liquid ratio 1:8, the leaf of bamboo is joined in the 0.05%NaOH aqueous solution, with maximum temperature 150 DEG C in digester, under heating-up time 120min, insulation 60min condition, carry out chemical steaming; With clear water washing dealkalize, obtain leaf of bamboo fiber.To manufacture paper with pulp reconstituted tobacco substrate with the mass ratio of 72% tobacco pulp (beating degree is 26 ° of SR), 10% wood pulp cellulose, 3% leaf of bamboo fiber and 15% filler.Filler is precipitated calcium carbonate; Tobacco pulp is the mixed slurry of offal, tobacco cut and offal.With the tobacco stalk extract of conventional reconstituted tobacco (at 70 DEG C, density 1.20g/cm
3): smoked sheet and yanmo concrete (at 70 DEG C, density 1.20g/cm
3): essence and flavoring agent is 7:11:2 ratio, obtains coating fluid after mixing.Carry out conventional coating, oven dry with the coating fluid prepared to the substrate prepared, control reconstituted tobacco product moisture at 10-12%, chopping is for subsequent use.As can be seen from accompanying drawing 1, compared with control sample, leaf of bamboo fiber clearly can be seen in embodiment 2 gained reconstituted tobacco surface, and the content of leaf of bamboo fiber wants high compared with embodiment 1, leaf of bamboo fiber intersects with wood pulp cellulose is crisscross, and this structure is conducive to manufacturing paper with pulp of reconstituted tobacco.
Embodiment 3
The leaf of bamboo is cut into the segment of 2-3cm, with solid-to-liquid ratio 1:8, the leaf of bamboo is joined in the 0.05%NaOH aqueous solution, with maximum temperature 150 DEG C in digester, under heating-up time 120min, insulation 60min condition, carry out chemical steaming; With clear water washing dealkalize, obtain leaf of bamboo fiber.To manufacture paper with pulp reconstituted tobacco substrate with the mass ratio of 72% tobacco pulp (beating degree is 26 ° of SR), 8% wood pulp cellulose, 5% leaf of bamboo fiber and 15% filler.Filler is precipitated calcium carbonate; Tobacco pulp is the mixed slurry of offal, tobacco cut and offal.With the tobacco stalk extract of conventional reconstituted tobacco (at 70 DEG C, density 1.20g/cm
3): smoked sheet and yanmo concrete (at 70 DEG C, density 1.20g/cm
3): essence and flavoring agent is 7:11:2 ratio, mixes the coating fluid of rear preparation.Carry out conventional coating, oven dry with the coating fluid prepared to the substrate prepared, control reconstituted tobacco product moisture at 10-12%, chopping is for subsequent use.As can be seen from accompanying drawing 1, compared with control sample, more leaf of bamboo fiber clearly can be seen in embodiment 3 gained reconstituted tobacco surface, and leaf of bamboo fiber intersects with wood pulp cellulose is crisscross, and this structure is conducive to manufacturing paper with pulp of reconstituted tobacco.
Application Example
The papermaking-method reconstituted tobaccos product prepared by above-described embodiment 1 ~ 3 and the common reconstituted tobacco (control sample) not adding leaf of bamboo fiber carry out aesthetic quality and contrast and smoke panel test, and it the results are shown in Table 1.
As can be seen from Table 1, the harmony of the reconstituted tobacco product after interpolation 1% ~ 3% leaf of bamboo fiber is better, xylon gas is lighter.But, along with leaf of bamboo fiber addition more than 3% time, the stimulation of reconstituted tobacco product strengthens, and pleasant impression is residual to be increased, and suction quality can decline to some extent.
The Analyses Methods for Sensory Evaluation Results of table 1 embodiment 1 ~ 3 papermaking-method reconstituted tobaccos product and control sample
Claims (2)
1. substitute with the leaf of bamboo pars fibrosa method that wood pulp cellulose prepares reconstituted tobacco, comprise the following steps:
(1) leaf of bamboo fiber preparation: the segment leaf of bamboo being cut into 2 ~ 3cm, by solid-liquid mass ratio 1:8, the leaf of bamboo is joined in the NaOH aqueous solution of 0.01 ~ 1.5%, in digester, control maximum temperature 150 DEG C, heating-up time 120min, under insulation 60min condition, carry out chemical steaming; Then with clear water washing dealkalize, leaf of bamboo fiber is obtained;
(2) substrate preparation: tobacco pulp, wood pulp cellulose, leaf of bamboo fiber and filler are pressed: tobacco pulp 72 parts: wood pulp cellulose 8 ~ 13 parts: leaf of bamboo fiber 1 ~ 5 part: the mass ratio that filler is 15 parts is manufactured paper with pulp reconstituted tobacco substrate;
(3) coating fluid preparation: technique is by tobacco stalk extract, smoked sheet yanmo concrete routinely, and essence and flavoring agent mix after obtain coating fluid;
(4) reconstituted tobacco preparation: the coating fluid prepared by step (3) is coated with the substrate that step (2) prepares, dries, controls reconstituted tobacco product moisture 10 ~ 12%, namely obtains required reconstituted tobacco.
2. leaf of bamboo pars fibrosa according to claim 1 substitutes the method that reconstituted tobacco prepared by wood pulp cellulose, it is characterized in that: the mixing quality of described tobacco stalk extract, smoked sheet yanmo concrete, essence and flavoring agent is than being preferably 7:11:2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410383717.9A CN104256881B (en) | 2014-08-06 | 2014-08-06 | A kind of leaf of bamboo pars fibrosa substitutes the method that reconstituted tobacco prepared by wood pulp cellulose |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410383717.9A CN104256881B (en) | 2014-08-06 | 2014-08-06 | A kind of leaf of bamboo pars fibrosa substitutes the method that reconstituted tobacco prepared by wood pulp cellulose |
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| CN104256881A CN104256881A (en) | 2015-01-07 |
| CN104256881B true CN104256881B (en) | 2016-02-24 |
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| CN201410383717.9A Active CN104256881B (en) | 2014-08-06 | 2014-08-06 | A kind of leaf of bamboo pars fibrosa substitutes the method that reconstituted tobacco prepared by wood pulp cellulose |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104738808B (en) * | 2015-02-11 | 2017-02-01 | 云南瑞升烟草技术（集团）有限公司 | Preparing method for paper-making process reconstituted tobacco with loose and porous surface physical structure |
| CN106072752A (en) * | 2016-07-28 | 2016-11-09 | 红塔烟草(集团)有限责任公司 | A kind of tobacco leaf is except the method for fine hair flax silk |
| CN106579542B (en) * | 2017-01-26 | 2018-10-30 | 福建金闽再造烟叶发展有限公司 | A kind of paper pulp and preparation method thereof and ramuscule cigarette |
| CN106835818B (en) * | 2017-01-26 | 2019-04-05 | 福建金闽再造烟叶发展有限公司 | A kind of paper pulp and preparation method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030009006A (en) * | 2001-07-21 | 2003-01-29 | 김동현 | A tobacco for health using chinese drugs, a rice-liquor and a vinegar |
| CN1820664A (en) * | 2006-03-28 | 2006-08-23 | 高恩烈 | Tobacco-free cigarette |
| CN101919581A (en) * | 2009-06-15 | 2010-12-22 | 福建中烟工业公司 | Method for preparing lophatherum gracile reconstituted sheet and application of lophatherum gracile reconstituted sheet in tobacco product |
| CN102058153A (en) * | 2011-01-18 | 2011-05-18 | 彭荣淮 | Tobacco sheet for replacing indocalamus leaf and preparation method thereof |
| CN103263073A (en) * | 2013-06-19 | 2013-08-28 | 云南烟草科学研究院 | Method for reproducing tobacco leaves by paper-making method through bamboo pulp fibers instead of wood pulp fibers |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09262080A (en) * | 1996-03-28 | 1997-10-07 | E R Miki Kk | Agent for controlling smoking taste of tobacco |
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- 2014-08-06 CN CN201410383717.9A patent/CN104256881B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030009006A (en) * | 2001-07-21 | 2003-01-29 | 김동현 | A tobacco for health using chinese drugs, a rice-liquor and a vinegar |
| CN1820664A (en) * | 2006-03-28 | 2006-08-23 | 高恩烈 | Tobacco-free cigarette |
| CN101919581A (en) * | 2009-06-15 | 2010-12-22 | 福建中烟工业公司 | Method for preparing lophatherum gracile reconstituted sheet and application of lophatherum gracile reconstituted sheet in tobacco product |
| CN102058153A (en) * | 2011-01-18 | 2011-05-18 | 彭荣淮 | Tobacco sheet for replacing indocalamus leaf and preparation method thereof |
| CN103263073A (en) * | 2013-06-19 | 2013-08-28 | 云南烟草科学研究院 | Method for reproducing tobacco leaves by paper-making method through bamboo pulp fibers instead of wood pulp fibers |
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