CN104249354A - Multifunctional electric installation work bench - Google Patents
Multifunctional electric installation work bench Download PDFInfo
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- CN104249354A CN104249354A CN201310263796.5A CN201310263796A CN104249354A CN 104249354 A CN104249354 A CN 104249354A CN 201310263796 A CN201310263796 A CN 201310263796A CN 104249354 A CN104249354 A CN 104249354A
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Abstract
The invention provides a multifunctional electric installation work bench. The multifunctional electric installation work bench comprises a detachable work bench frame, a pipeline straightening device and a manual pipe cold bending device, wherein the pipeline straightening device and the manual pipe cold bending device are arranged on the detachable work bench frame. The surface of the detachable work bench frame is manufactured by a steel plate, two parallel guide grooves are formed in the face plate, installation holes are formed between the guide grooves, long location stopping blocks parallel to the guide grooves are arranged beside the guide grooves, short location stopping blocks are arranged at the tail ends of the parallel guide grooves, a plurality of fixed-length stopping blocks perpendicular to the parallel guide grooves are arranged on the parallel guide grooves, strong magnets are arranged in the middles of the fixed-length stopping blocks, the distance between the fixed-length stopping blocks can be adjusted flexibly, and the pipeline straightening device is composed of an installation framework, an upper row of straightening rollers, a lower row of straightening rollers and the like. The multifunctional electric installation work bench is simple in structure, low in cost, safe, reliable, convenient to construct and maintain, high in work efficiency and work quality and suitable for installing and debugging engineering of various and different kinds of electric equipment.
Description
Technical field
The present invention relates to electrical installation project technical field, refer more particularly to a kind of multifunctional electric erector station.
Background technology
At present in electrical installation project job site for the structural member of the larger same model of welding production amount, same size, as cable bearer, instrument protecting box mounting bracket etc., dimensional measurement frequently and location will be carried out in batch welding production process, the labour intensity of workmen is large, efficiency is low, and positioning precision between component and reliability of positioning not high; On-the-spot in engineering construction, the stainless steel tube matched with analysis meter or the copper pipe etc. matched with pressure transmitter, because its length of pipeline is longer, take the form transport of coiling rolling usually, before carrying out equipment pipe arrangement at the scene, also need to align the stainless steel tube of glacing flatness difference or copper pipe.Tradition method for aligning multiplex hand hammer chock plate beats aligning, and leveling effect is not only undesirable, and efficiency is low also may cause damage to copper pipe or stainless steel tube.
In addition, bending of manual clod wash is carried out to pressure transmitter connecting pipe and analysis meter medium tube etc., is all carrying out provisional at the construction field (site), does not use corresponding workbench, not for workmen creates good execution conditions, inconvenient site operation.For the ease of site operation, increase work efficiency and construction quality, according to long-term field practice, sum up and develop multifunctional electric erector station, and use this multifunctional electric erector station to complete the method for multinomial construction content.
Summary of the invention
Technical problem to be solved by this invention is just to the technical deficiency of above-mentioned existence, there is provided a kind of structure simple, with low cost, safe and reliable, construction and easy to maintenance, operating efficiency and work quality high, can carry out various different installation of electrical equipment and debugging engineering multifunctional electric erector station.
The technical solution adopted for the present invention to solve the technical problems is:
Multifunctional electric erector station, includes dismountable Working gantry, and is arranged on the pipeline straightener above dismountable Working gantry, and manual clod wash swan neck system, is characterized in that:
Described dismountable table surface steel plate makes, and panel is processed with two parallel guide slots, guide groove both sides are processed with installing hole.The making such as support of table angle steel, are made up of four columns, two front stulls and two pairs of side diagonal braces etc., are bolted, fastening.Four columns of Working gantry are processed into length two-section respectively, one section of short direct vertical welding of difference forms one to the corner of panel bottom surface, short one section is connected with long one section by fastening bolt, make table top can dismantle be separated with long one section, reach easy to assembly, be convenient to the object of transporting.
Described parallel guide slots is other is provided with long position block location parallel with it, and parallel guide slots end is provided with short position block, and two position blocks are all made with angle steel, are fixed on table surface by fastening bolt.
Described parallel guide slots is provided with multiple scale block vertical with it, scale block angle steel makes, and one piece strong magnetic magnet is housed in centre.The fastening bolt of scale block is installed in guide groove, and the spacing between each scale block can adjust flexibly.
Described pipeline straightener is made up of installation frame and two rows smoothing roll etc., and top is movable smoothing roll, and below is fixing smoothing roll.Installation frame selects channel-section steel material, and is processed with chute in the wide face of channel-section steel, and for installing two movable smoothing rolls, lower row installs three fixing smoothing rolls.
In addition, for copper pipe or the stainless steel tube of dish rolling, be provided with coiled tube supports frame in pipeline straightener side, the pipeline of dish rolling can launch by coiled tube supports frame easily, is convenient to pipeline aligning.Coiled tube supports frame includes 2 bracket bases, 1 rotating shaft, 4 fixed bars, 4 cover " U " shape fork arm formula sleeve pipes.Each bracket base is welded into firm triangle by 2 coating steel pipes, 1 section of sleeve pipe (casing inner diameter is a bit larger tham the coating steel pipe of spindle outer diameter) and 1 angle steel, connects in the middle of two bracket bases with rotating shaft.4 fixed bars select coating steel pipe uniform with 90 °, are welded on vertically, symmetrically in the middle of rotating shaft and form a rotating disk.The coating steel pipe that 4 cover " U " shape fork arm formula sleeve pipes are respectively a bit larger tham fixed bar external diameter by 1 " U " shape coating steel pipe bent and 1 root canal orifice internal diameter is welded." U " shape fork arm formula sleeve pipe correspondence is inserted in and can be adjusted disk diameter flexibly according to the difference of pipeline coil diameters in fixed bar and adapt with it, then locked by clamping screw, " U " shape prong bent with coating steel pipe, so that the copper pipe of holding tray rolling or stainless steel tube.
Described manual clod wash swan neck system includes base, mounting ear, vertical shaft, revoling tube, stop tab.Base selects channel-section steel material, at corner, channel steel base both sides angle steel welded and installed ear so that install in multifunctional electric erector station, and welds one piece with the stop tab strengthening gusset at channel steel base left-external side.In channel-section steel plane, vertical welding one section of welded still pipe is as vertical shaft, with the spout diameter welded still pipe slightly larger than spindle outer diameter as revoling tube, is welded with a handle at revoling tube one end steel plate.Process one piece of inverted "L" shaped bend pipe cutting edge with steel plate, be vertically welded in revoling tube lateral surface, and the long limit relative with revoling tube is met clockwise be grinding into circular arc, in order to avoid damaged by keen edge when pipeline bends.
The present invention compared with similar products, has following main advantage:
Apparatus of the present invention structure is simple, with low cost, safe and reliable, construction and easy to maintenance, operating efficiency and work quality high, can carry out various different installation of electrical equipment and debug engineering.
Accompanying drawing explanation
Fig. 1 is detachable workbench frame top view;
Fig. 2 is detachable workbench frame front view;
Fig. 3 is detachable workbench frame left view;
Fig. 4 is multifunctional electric installment work table apparatus layout drawing;
Fig. 5 is the location schematic diagram of embodiment of the present invention field fabrication cable bearer;
Fig. 6 is pipeline straightener structure chart;
Fig. 7 is coiled tube supports shelf structure front view;
Fig. 8 is coiled tube supports shelf structure left view;
Fig. 9 is Manual pipe-bending device bend pipe schematic diagram;
In figure: 1-column, 2-stull, 3-table surface, 4-pipeline straightener installing hole, 5-short position block installing hole, 6-long position block installing hole, 7-guide groove, 8-Manual pipe-bending device installing hole, 9-diagonal brace, 10-pipeline straightener, 11-strong magnetic magnet, 12-scale block, 13-short position block, 14-long position block, 15-fastening bolt, 16-Manual pipe-bending device, the stull of 17-cable bearer, 18-cable holder stand column, 19-installation frame, 20-chute, 21-movable smoothing roll, 22-fixed smoothing roll, 23-installing hole, 24-fixing vertical rod, 25-clamping screw, 26-bracket base, 27-" U " shape fork arm formula sleeve pipes, 28-rotating shaft, 29-vertical shaft, 30-stop tab, 31-channel steel base, 32-mounting ear, 33-turnbarrel, 34-curve bend cutting edge, 35-processing prefabricated pipe.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the embodiment of the present invention is further described:
See Fig. 1 to Fig. 9:
By the multifunctional electric erector station that the invention process makes, include: dismountable Working gantry (column 1, stull 2, table surface 3); For the scale block 12 of batch welding production as the same models such as cable ditch support, instrument protecting box mounting bracket, same dimensional structure part, short position block 13, long position block 14; For the pipeline straightener 10 aligned copper pipe or the stainless steel tube of diameter glacing flatness difference in ￠ 5 ~ ￠ 10 and by fixing vertical rod 24, clamping screw 25, bracket base 26, " U " shape fork arm formula sleeve pipe 27, composition such as rotating shaft 28 grade, launch for the convenient pipeline by dish rolling, be convenient to the coiled tube supports frame of pipeline aligning; For carrying out the Manual pipe-bending device 16 etc. of manual clod wash to pressure transmitter connecting pipe and analysis meter medium tube etc.
The making of detachable workbench: 1 column angle steel makes, be divided into length two-section, one section of short direct vertical welding of difference, on the corner of 3 worktable panel bottom surfaces, is connected with long one section by fastening bolt, reach dismounting, easy to assembly, be convenient to the object of transporting.2 stull angle steel make, and are fixed by fastening bolt and column 1.The steel plate of 3 table surface δ=about 10 makes, panel is processed with two parallel guide grooves 7, and join on panel and be drilled with pipeline straightener installing hole 4, short position block installing hole 5(short position block installing hole 5 carries out guaranteeing when joining brill that 13 short position blocks are vertical with guide groove 7 on table surface 3), long position block installing hole 6(long position block installing hole 6 carries out guaranteeing when joining brill that long position block 14 is parallel with guide groove 7 on table surface 3), Manual pipe-bending device installing hole 8 etc., can have according to concrete construction object and select the installation carrying out relevant apparatus of property.Diagonal brace 9 coating steel pipe makes, diagonal brace 9 two ends hammer is flat join with column bore installing hole after fix with fastening bolt.
Scale block 12, short position block 13, long position block 14 are made with angle steel, are fixed on table surface 3 by fastening bolt, and long position block 14 is parallel with guide groove 7, and short position block 13 is arranged on guide groove 7 end.Scale block 12 and long position block 14 centre seccotine are stained with strong magnetic magnet 11, the fastening bolt of scale block 12 is installed in guide groove 7, after the spacing adjusted flexibly between each scale block 12 and vertical between each scale block 12 with long position block 14, the fastening bolt of correspondence is tightened guarantee work piece location dimension precision.
Pipeline straightener 10 is made up of the movable smoothing roll 21 of the upper row in installation frame 19 and framework two and lower row three fixed smoothing rolls 22 etc.Installation frame 19 selects channel-section steel material, and is processed with chute in the wide face of channel-section steel, for installing two movable smoothing rolls 21.Launch for the convenient pipeline by dish rolling, the coiled tube supports frame being convenient to pipeline aligning is made up of four fixing vertical rods 24, clamping screw 25, two bracket bases 26, four " U " shape fork arm formula sleeve pipes 27 and a rotating shaft 28 etc.Fixed bar 24 selects coating steel pipe uniform with 90 °, is welded on vertically, symmetrically in the middle of rotating shaft 28 and forms a rotating disk.
Bracket base 26 is welded into firm triangle by an angle steel of one section of sleeve pipe (casing inner diameter is a bit larger tham the coating steel pipe of spindle outer diameter) on top, two coating steel pipes and bottom.The coating steel pipe that " U " shape fork arm formula sleeve pipe 27 is a bit larger tham fixed bar external diameter by " U " the shape coating steel pipe bent and a root canal orifice internal diameter is welded.
Manual pipe-bending device 16 includes vertical shaft 29, stop tab 30, channel steel base 31, mounting ear 32, turnbarrel 33, curve bend cutting edge 34.Vertical shaft 29 selects one section of welded still pipe to be vertically welded in channel-section steel plane, and stop tab 30 selects one piece with strengthening the little Plate Welding of gusset outside channel steel base, and channel steel base 31 selects a kerf steel clout.Mounting ear 32 selects one block of angle steel to be welded on corner, channel steel base both sides so that install in multifunctional electric erector station.Turnbarrel 33 select one section of length than vertical shaft 29 slightly long the and welded still pipe that spout diameter is slightly larger than vertical shaft 29 external diameter, and be welded with a handle at welded still pipe one end steel plate.Curve bend cutting edge 34 steel plate is processed into one piece of inverted "L" shaped bend pipe cutting edge, be vertically welded in the lateral surface of revoling tube 33, and the long limit relative with revoling tube is met clockwise be grinding into circular arc, in order to avoid damaged by sharp cutting edge when pipeline bends.
Use step of the present invention is:
(1) assembling of detachable workbench.The table surface made of steel plate and the column made of angle steel, stull and side diagonal brace etc. are installed by fastening bolt, as Fig. 1 detachable workbench frame assembly drawing;
(2) structural member of the same model of welding production in enormous quantities, same size is carried out.Batch welding production for cable ditch support:
1. the installation of long position block 14: utilize in installation process angle square adjust long position block 14 parallel with guide groove 7 after, tighten fastening bolt 15, long position block 14 installed.
2. the installation of short position block 13: in installation process, with long position block 14 for benchmark, utilize angle square adjust short position block 13 vertical with long position block 14 after, tighten corresponding fastening bolt, short position block 13 installed.
3. the minor face of angle square is close to the working face of 14 position blocks 2, the working face of 12 scale blocks is close on long limit, to guarantee that scale block 12 is perpendicular to long position block 14, and according to the drawing dimensional requirement of cable ditch support construction drawing, behind the installation site determining 17 cable ditch support stulls, scale block 12 fixes by two fastening bolts tightened on scale block 12.In the same way, table surface 3 adjusts the spacing between each scale block 12 with angle square left successively, and after guaranteeing that each scale block 12 is vertical with long position block 14, tighten corresponding two fastening bolts on scale block 12 and each scale block 12 is fixed.
4. working face cable ditch support column 18 being close to short position block 13 and long position block 14 is put well, by the strong magnetic magnet on long position block 14 by cable ditch support column 18 together with long position block 14 tightly " suction ".And then cable ditch support stull 17 is put into above cable ditch support column 18, and the side plane of the end face of cable ditch support stull 17 and cable ditch support column 18 is close to, the working face of cable ditch support stull 17 and the working face of scale block 12 are close to, by the strong magnetic magnet on scale block 12 by cable ditch support stull 17 together with scale block 12 tightly " suction ", that can guarantee between cable ditch support stull 17 with cable ditch support column 18 is vertical, and the spacing between each cable ditch support stull.
5. with electric welding, cable ditch support stull 17 is welded on cable ditch support column 18 according to welding requirements one by one, after being made into the complete cable ditch support of a pair, take out from multifunctional electric erector station, the welding production of next secondary cable ditch support can be carried out.For instrument protecting box frame-type mounting bracket making using method in like manner.
6. after the welding production in enormous quantities all completing same model, same dimensional structure part, by scale block 12, short position block 13, long position block 14 etc. are removed and are taken good care of, so that the use of other functions of multifunctional electric erector station.
(3) copper pipe of diameter glacing flatness difference in ￠ 5 ~ ￠ 10 or stainless steel tube are aligned:
1. pipeline straightener 10 is installed in multifunctional electric erector station.
2. longer for length, the copper pipe of diameter glacing flatness difference in ￠ 5 ~ ￠ 10 or stainless steel tube, one of pipeline directly can be inserted between the movable smoothing roll of upper row 21 in the installation frame 19 of pipeline straightener 10 and the fixed smoothing roll 22 of lower row, intubating length exceeds pipeline straightener 10 slightly.By the distance in adjustment chute between the fixed smoothing roll 22 of two movable smoothing rolls 21 and lower row two ends, carry out the diameter of adaptive inserted pipeline, until pipeline is clamped between movable smoothing roll 21 and fixed smoothing roll 22, then the clamping screw in movable smoothing roll 21 axle center is tightened.
3. insert the manifold headers of pipeline straightener 10 with artificial hand traction, whole pipeline is passed between two rows smoothing roll, the principle of straight line is well by the copper pipe of glacing flatness difference or stainless steel tube aligning to utilize determine at 2.
4. long especially for length and dish rolling, the copper pipe of diameter in ￠ 5 ~ ￠ 10 or stainless steel tube, can with the use of coiled tube supports frame, can the pipeline of dish rolling be launched easily.First prolong the direction of inserting pipeline at pipeline straightener 10 before using, select smooth place to be well placed by two bracket bases 26.Unscrew clamping screw 25, adjust four " U " shape fork arm formula sleeve pipes 27 and be inserted into the corresponding degree of depth of fixing between vertical rod 24, to be slightly less than the pipeline internal diameter of dish rolling, the pipeline being convenient to coil rolling can be nested into " U " shape prong and be advisable, then tighten clamping screw 25, in the bracket base 26 be inserted into one end of rotating shaft 28, be inserted in the pipeline of dish rolling after four " U " shape prongs from the other end of rotating shaft 28, again another bracket base is nested into rotating shaft, countershaft forms 2 supports.Last symmetrical adjustment " U " shape fork arm formula sleeve pipe 27 is again inserted into the degree of depth between corresponding fixing vertical rod 24, makes it to conform to the pipeline internal diameter coiling rolling.
5. repeat 2. above-mentioned ~ 3. step can complete the straightening operation of pipeline to dish rolling.(4) manually bending to the seamless steel pipe within copper pipe, stainless steel tube and ￠ 14 etc.:
1. Manual pipe-bending device 16 is installed in multifunctional electric erector station.
2. adjust turnbarrel 33, make the curve bend cutting edge 34 and stop tab 30 homonymy that are vertically welded in revoling tube 33 lateral surface.
3. the required processing prefabricated pipe 35 bent is close to stop tab 30 through curve bend cutting edge 34, one hand steered processing prefabricated pipe 35 makes it to be close to stop tab 30, the hand-tight handle holding welding on revoling tube 33 of another, rotate turnbarrel 33 clockwise, can bend processing prefabricated pipe 35.Diameter is greater than to stainless steel tube or the seamless steel pipe of ￠ 10, one section of sleeve pipe can be inserted to increase torque on the handle of revoling tube 33.
Protection scope of the present invention is not limited to the above embodiments, and obviously, those skilled in the art can carry out various change and distortion to the present invention and not depart from the scope of the present invention and spirit.If these are changed and distortion belongs in the scope of the claims in the present invention and equivalent technologies thereof, then the intent of the present invention also comprises these changes and distortion.
Claims (6)
1. multifunctional electric erector station, include dismountable Working gantry, and the pipeline straightener be arranged on above dismountable Working gantry, manual clod wash swan neck system, it is characterized in that: described dismountable table surface steel plate makes, panel is processed with two parallel guide slots, guide groove both sides are processed with installing hole; Described parallel guide slots is other is provided with long position block location parallel with it, and parallel guide slots end is provided with short position block; Parallel guide slots is also provided with multiple scale block vertical with it, and in the middle of scale block, one piece strong magnetic magnet is housed, the spacing between scale block can adjust flexibly; Described pipeline straightener is made up of installation frame and two rows smoothing roll etc., and top is movable smoothing roll, and below is fixing smoothing roll.
2. multifunctional electric erector station as claimed in claim 1, is characterized in that: the making such as described support of table angle steel, is made up of, is bolted four columns, two front stulls and two pairs of side diagonal braces etc., fastening.Four columns of Working gantry are processed into length two-section respectively, and one section of short direct vertical welding of difference forms one to the corner of panel bottom surface, and short one section is connected with long one section by fastening bolt, make table top can dismantle be separated with one section that grows.
3. multifunctional electric erector station as claimed in claim 1, it is characterized in that: the installation frame of described pipeline straightener selects channel-section steel material, and be processed with chute in the wide face of channel-section steel, for installing two movable smoothing rolls, lower row installs three fixing smoothing rolls.
4. the multifunctional electric erector station as described in claim 1 or 3, it is characterized in that: described pipeline straightener side is provided with coiled tube supports frame, coiled tube supports frame includes 2 bracket bases, 1 rotating shaft, 4 fixed bars, 4 cover " U " shape fork arm formula sleeve pipes.Each bracket base is welded into firm triangle by 2 coating steel pipes, 1 section of sleeve pipe and 1 angle steel, connects in the middle of two bracket bases with rotating shaft; 4 fixed bars select coating steel pipe uniform with 90 °, are welded on vertically, symmetrically in the middle of rotating shaft and form a rotating disk.
5. multifunctional electric erector station as claimed in claim 4, is characterized in that: the coating steel pipe that described " U " shape fork arm formula sleeve pipe is respectively greater than fixed bar external diameter by 1 " U " shape coating steel pipe bent and 1 root canal orifice internal diameter is welded." U " shape fork arm formula sleeve pipe correspondence is inserted in and can be adjusted disk diameter flexibly according to the difference of pipeline coil diameters in fixed bar and adapt with it, is then locked by clamping screw.
6. multifunctional electric erector station as claimed in claim 1, is characterized in that: described manual clod wash swan neck system includes base, mounting ear, vertical shaft, revoling tube, stop tab; Base selects channel-section steel material, at corner, channel steel base both sides angle steel welded and installed ear so that install in multifunctional electric erector station, and welds one piece with the stop tab strengthening gusset at channel steel base left-external side.In channel-section steel plane, vertical welding one section of welded still pipe is as vertical shaft, with the spout diameter welded still pipe slightly larger than spindle outer diameter as revoling tube, is welded with a handle at revoling tube one end steel plate; Process one piece of inverted "L" shaped bend pipe cutting edge with steel plate, be vertically welded in revoling tube lateral surface, and the long limit relative with revoling tube is met clockwise be grinding into circular arc, in order to avoid damaged by keen edge when pipeline bends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310263796.5A CN104249354B (en) | 2013-06-28 | 2013-06-28 | Multifunctional electric erector's station |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310263796.5A CN104249354B (en) | 2013-06-28 | 2013-06-28 | Multifunctional electric erector's station |
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| CN104249354A true CN104249354A (en) | 2014-12-31 |
| CN104249354B CN104249354B (en) | 2016-12-07 |
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| CN201310263796.5A Active CN104249354B (en) | 2013-06-28 | 2013-06-28 | Multifunctional electric erector's station |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108942813A (en) * | 2017-05-19 | 2018-12-07 | 宁波市峻茂环保设备有限公司 | Self-positioning connector and workbench and its manufacturing method with self-positioning connector |
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| CN101947577A (en) * | 2010-08-25 | 2011-01-19 | 中国一冶集团有限公司 | Method for bending component by bending machine |
| CN101947576A (en) * | 2010-08-25 | 2011-01-19 | 中国一冶集团有限公司 | Device for bending component by bending machine |
| CN102489621A (en) * | 2011-12-01 | 2012-06-13 | 中国重型机械研究院有限公司 | Vertical lifting flexible feeding system of bar straightening machine |
| CN203426986U (en) * | 2013-06-28 | 2014-02-12 | 中国一冶集团有限公司 | Multifunctional electric installation work bench |
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2013
- 2013-06-28 CN CN201310263796.5A patent/CN104249354B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US3921424A (en) * | 1974-09-18 | 1975-11-25 | Greenlee Bros & Co | Portable electric driven conduit bender |
| CN101947577A (en) * | 2010-08-25 | 2011-01-19 | 中国一冶集团有限公司 | Method for bending component by bending machine |
| CN101947576A (en) * | 2010-08-25 | 2011-01-19 | 中国一冶集团有限公司 | Device for bending component by bending machine |
| CN102489621A (en) * | 2011-12-01 | 2012-06-13 | 中国重型机械研究院有限公司 | Vertical lifting flexible feeding system of bar straightening machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108942813A (en) * | 2017-05-19 | 2018-12-07 | 宁波市峻茂环保设备有限公司 | Self-positioning connector and workbench and its manufacturing method with self-positioning connector |
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| CN104249354B (en) | 2016-12-07 |
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