CN104249099A - Automatic heating straightening machine - Google Patents
Automatic heating straightening machine Download PDFInfo
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- CN104249099A CN104249099A CN201410432780.7A CN201410432780A CN104249099A CN 104249099 A CN104249099 A CN 104249099A CN 201410432780 A CN201410432780 A CN 201410432780A CN 104249099 A CN104249099 A CN 104249099A
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Abstract
The invention relates to an automatic heating straightening machine. The automatic heating straightening machine comprises a tube placing device, a tube distributing device, a conveying device, a heating device and a straightening device, wherein the tube placing device is connected to the top of a machine body; the tube distributing device is positioned below the tube placing device and is connected with a workstation seat on the conveying device; the heating device is positioned right above a workstation seat on an outermost side of the automatic heating straightening machine and is connected with the machine body; the straightening device is positioned on the back of the heating device and is divided into an upper layer and a lower layer; the upper layer consists of an upper support and an upper straightening roll which are connected to each other; the lower layer consists of a lower support and a lower straightening roll which are connected to each other; the upper straightening roll and the lower straightening roll are crossed in an X-shaped manner; the top of the upper support is connected with a hydraulic cylinder; and an angle adjusting mechanism is connected with the upper support through the hydraulic cylinder. By the automatic heating straightening machine, clamping degree between the upper straightening roll and the lower straightening roll is adjustable, and the practical performance of the automatic heating straightening machine is improved, so that the automatic heating straightening machine can be used for straightening tubes with different pore diameters.
Description
Technical field
The invention belongs to machinery manufacturing technology field, particularly a kind of automation heating straightener.
Background technology
Straightener in heat treatment process, produces distortion to the various axial workpieces of automobile and other machinery industry extensive uses, and carry out the equipment of alignment.In steel pipe's production industry, the steel pipe produced is aligned, and the smoothing roll aligning employing is at present metallic roll, but metallic roll can cause certain wearing and tearing to steel tube surface thus affect quality and the service life of steel pipe.
Automatic alignment machine is the automatic detection coalignment occuring bending and deformation after heat treatment for axostylus axostyle series products and design, it be a kind of integrate machinery, electrically, hydraulic pressure, pneumatic, computer measurement and control analysis high-tech product, there is excellent technique performance, embody a concentrated reflection of certainty of measurement high, productive temp is fast, the advantages such as workpiece is adaptable, can realize Measurement accuracy to the circular runout at the positions such as the reference circle of the pure circular section of axle rod workpieces, D type cross section and gear or spline.
No. 201,755,603 U, Chinese invention patent CN discloses a kind of tube straightening device, its structure comprises motor, power transmission shaft and at least one group of smoothing roll, often organize smoothing roll and comprise upper and lower two smoothing rolls, upper and lower two smoothing rolls become X shape to intersect, each smoothing roll is connected with motor by power transmission shaft, and described smoothing roll is that nylon material is made.The present invention, by changing the manufactured materials of smoothing roll, greatly reduces the wearing and tearing that when steel pipe is aligned, smoothing roll causes steel tube surface, improves the service life of machine, reduce the percent defective that steel pipe manufactures.But the angle between upper and lower two smoothing rolls in this structure cannot adjust, and cannot carry out alignment, there is significant limitation to the tubing of different bore.
Summary of the invention
The technical issues that need to address of the present invention make the clamping between upper straightening roll and lower smoothing roll become adjustable, enhances its Practical Performance, thus make it can carry out alignment to the tubing of different bore; A kind of automation is provided to heat straightener.
For solving above-mentioned technical problem, structure of the present invention comprises puts pipe device, separation device, conveyer, heater and coalignment, put the top that pipe device is connected to fuselage, separation device is positioned at puts issuing of pipe device, separation device is connected with the station seat on conveyer, heater to be positioned at directly over the station seat of the rightmost side and to be connected with fuselage, coalignment is positioned at the dead astern of heater, described coalignment is divided into two-layer up and down, upper strata is connected to form by upper bracket and upper straightening roll, lower floor is connected to form by lower carriage and lower smoothing roll, upper straightening roll is that X-shaped intersects with lower smoothing roll, the top of upper bracket is connected with hydraulic cylinder, angle adjusting mechanism is connected with upper bracket by hydraulic cylinder.
Further: described to put the baffle plate being provided with tilting guide plate below pipe device and vertically placing, separation device is between guide plate and baffle plate immediately below gap.
Further again: described pipe device of putting comprises the first cylinder, the first angle steel, the second angle steel and " L " type contiguous block, first angle steel is fixedly connected on fuselage, second angle steel is flexibly connected with the first angle steel, and the first cylinder is connected with the second angle steel by " L " type contiguous block.
Further again: described separation device is ined succession by distribution plate and the first motor and formed, four dispensing sheet that the excircle of distribution plate is evenly arranged, in distribution plate and dispensing sheet, corresponding position all offers groove.
Further again: described heater comprises conducting strip and heating furnace, conducting strip is arranged on the below of heating furnace, and electric furnace is connected with fuselage by the second cylinder.
Further again: to be provided with cylinder between described heater and coalignment, cylinder is connected with the second motor, and cylinder to be positioned at directly over the station seat of the rightmost side and to be connected with fuselage 1 by the 3rd cylinder.
Further again: described angle adjusting mechanism comprises the 3rd motor, the first gear, the second gear and turning cylinder, the 3rd motor is connected with the second gear, and the second gear is connected with the first gear, and the first gear is connected with hydraulic cylinder by turning cylinder.
Further again: described conveyer is sprocket wheel conveyer
After adopting said structure, the present invention can not only make the clamping between upper straightening roll and lower smoothing roll become adjustable, enhances its Practical Performance, thus makes it can carry out alignment to the tubing of different bore; And can heat tubing before alignment, make tubing be more prone to straighten, thus improve the efficiency of alignment; And the design adopts Automated condtrol, serve and accelerate Aligning speed and cost-saving effect.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is structural representation of the present invention.
Fig. 2 is that the present invention is from the structural representation being heated to alignment.
Fig. 3 is the structural representation putting pipe device.
In figure: 1 is fuselage, 2 is guide plate, and 3 is baffle plate, and 4 is separation device, 5 is conveyer, and 6 is station seat, and 7 is the second cylinder, and 8 is heating furnace, 9 is conducting strip, and 10 is cylinder, and 11 is upper bracket, and 12 is lower carriage, 13 is upper straightening roll, and 14 is lower smoothing roll, and 15 is hydraulic cylinder, and 16 is the first gear, 17 is turning cylinder, and 18 is the second gear, and 19 is the 3rd motor, and 20 is the first cylinder, 21 is " L " type contiguous block, and 22 is the first angle steel, and 23 is the second angle steel.
Detailed description of the invention
A kind of automation heating straightener as shown in Figure 1, comprise and put pipe device, separation device 4, conveyer 5, heater and coalignment, put the top that pipe device is connected to fuselage 1, separation device 4 is positioned at puts issuing of pipe device, separation device 4 is connected with the station seat 6 on conveyer 5, heater to be positioned at directly over rightmost side station seat 6 and to be connected with fuselage 1, coalignment is positioned at the dead astern of heater, described coalignment is divided into two-layer up and down, upper strata is connected to form by upper bracket 11 and upper straightening roll 13, lower floor is connected to form by lower carriage 12 and lower smoothing roll 14, upper straightening roll 13 intersects in X-shaped with lower smoothing roll 14, the top of upper bracket 11 is connected with hydraulic cylinder 15, angle adjusting mechanism is connected with upper bracket 11 by hydraulic cylinder 15, described conveyer 5 is sprocket wheel conveyer.Described put the baffle plate 3 being provided with tilting guide plate 2 below pipe device and vertically placing, separation device is between guide plate 2 and baffle plate 3 immediately below gap.Be provided with cylinder 10 between described heater and coalignment, cylinder 10 is connected with the second motor, and cylinder 10 to be positioned at directly over rightmost side station seat 6 and to be connected with fuselage 1 by the 3rd cylinder.First pipe device is put needing the tubing of alignment to be stored in before work, start when starting to carry out alignment and put pipe device and make tubing fall in separation device 4 from the gap between guide plate 2 and baffle plate 3, to enter on conveyer 5 in station seat 6 by separation device 4, and be delivered to the rightmost side by conveyer 5, start heater to heat tubing, starting the 3rd cylinder makes cylinder 10 contact with tubing, start the second motor makes the second motor rotate with cylinder 10 simultaneously, thus tubing is delivered into coalignment from heater, now by angle adjusting mechanism, the angle between upper straightening roll 13 and lower smoothing roll 14 is regulated, primer fluid cylinder pressure 15 after angle meets the demands, contact with upper straightening roll 13 and lower smoothing roll 14 while of moving downward by upper bracket 11 make tubing with upper straightening roll 13, rotation upper straightening roll 13 and lower smoothing roll 14 utilize upper straightening roll 13 to carry out alignment with the routing motion of lower smoothing roll 14 to tubing.The design, by heating tubing before alignment, makes tubing be more prone to straighten, thus improves the success rate of alignment; And the design adopts Automated condtrol, greatly improve its Aligning speed.
Pipe device of putting as shown in Figure 3 comprises the first cylinder 20, first angle steel 22, second angle steel 23 and " L " type contiguous block 21, first angle steel 22 is fixedly connected with on the fuselage 1, second angle steel 23 is flexibly connected with the first angle steel 22, and the first cylinder 20 is connected with the second angle steel 23 by " L " type contiguous block 21.When needs carry out starting the first cylinder 20 when putting pipe, first cylinder 20 is rotated around the first angle steel 22 with the second angle steel 23 by " L " type contiguous block 21, thus tubing fall in separation device 4 under the effect of self gravitation from the gap between guide plate 2 and baffle plate 3.The present invention is undertaken depositing tubing by Automated condtrol, decreases the output of manpower, plays cost-saving effect.
Separation device 4 is as shown in Figure 1 ined succession by distribution plate and the first motor and is formed, four dispensing sheet that the excircle of distribution plate is evenly arranged, and in distribution plate and dispensing sheet, corresponding position all offers groove.When dropping in the groove on distribution plate and dispensing sheet under the effect of tubing at self gravitation, then starting the first motor and making it be with disc in rotation, thus in the station seat 6 that tubing is fallen on conveyer 5 under the Action of Gravity Field of self again.The design can accelerate the transporting velocity of tubing greatly by separation device 4, thus improves alignment efficiency.
Heater as depicted in figs. 1 and 2 comprises conducting strip 9 and heating furnace 8, and conducting strip 9 is arranged on the below of heating furnace 8, and heating furnace 8 is connected with fuselage 1 by the second cylinder 7.When tubing is delivered to low order end under the effect of conveyer 5, starting the second cylinder 7 makes the conducting strip 9 below heating furnace 8 contact with tubing, start heating furnace 8 makes heating furnace 8, by conducting strip 9, heat be transmitted tubing simultaneously, thus completes the heating operation to tubing.The design, by heating tubing before alignment, makes tubing be more prone to straighten, thus improves the success rate of alignment.
Angle adjusting mechanism as shown in Figure 2 comprises the 3rd motor 19, first gear 16, second gear 18 and turning cylinder 17,3rd motor 19 is connected with the second gear 18, second gear 18 is connected with the first gear 16, and the first gear 16 is connected with hydraulic cylinder 15 by turning cylinder 17.When needing to adjust the angle between upper straightening roll 13 and lower smoothing roll 14, starting the 3rd motor 19 makes it be rotated with the first gear 16 by the second gear 18, upper bracket 11 is rotated under the drive of turning cylinder 17, thus completes the adjustment work to angle between upper straightening roll 13 and lower smoothing roll 14.The design becomes adjustable by making angle between upper straightening roll 13 and lower smoothing roll 14, adds its Practical Performance, can carry out alignment operation to the tubing of different bore.
Claims (8)
1. an automation heating straightener, it is characterized in that: comprise and put pipe device, separation device (4), conveyer (5), heater and coalignment, put the top that pipe device is connected to fuselage (1), separation device (4) is positioned at puts issuing of pipe device, separation device (4) is connected with the station seat (6) on conveyer (5), heater to be positioned at directly over rightmost side station seat (6) and to be connected with fuselage (1), coalignment is positioned at the dead astern of heater, described coalignment is divided into two-layer up and down, upper strata is connected to form by upper bracket (11) and upper straightening roll (13), lower floor is connected to form by lower carriage (12) and lower smoothing roll (14), upper straightening roll (13) intersects in X-shaped with lower smoothing roll (14), the top of upper bracket (11) is connected with hydraulic cylinder (15), angle adjusting mechanism is connected with upper bracket (11) by hydraulic cylinder (15).
2. a kind of automation heating straightener according to claim 1, it is characterized in that: described put the baffle plate (3) being provided with tilting guide plate (2) below pipe device and vertically placing, separation device to be positioned between guide plate (2) and baffle plate (3) immediately below gap.
3. a kind of automation heating straightener according to any one of claim 1 or 2, it is characterized in that: described pipe device of putting comprises the first cylinder (20), the first angle steel (22), the second angle steel (23) and " L " type contiguous block (21), first angle steel (22) is fixedly connected on fuselage (1), second angle steel (23) is flexibly connected with the first angle steel (22), and the first cylinder (20) is connected with the second angle steel (23) by " L " type contiguous block (21).
4. a kind of automation heating straightener according to claim 1, it is characterized in that: described separation device (4) is ined succession by distribution plate and the first motor and formed, the excircle of distribution plate is evenly arranged four dispensing sheet, in distribution plate and dispensing sheet, corresponding position all offers groove.
5. a kind of automation heating straightener according to claim 1, it is characterized in that: described heater comprises conducting strip (9) and heating furnace (8), conducting strip (9) is arranged on the below of heating furnace (8), and electric furnace (8) is connected with fuselage (1) by the second cylinder (7).
6. a kind of automation heating straightener according to claim 1, it is characterized in that: between described heater and coalignment, be provided with cylinder (10), cylinder (10) is connected with the second motor, and cylinder (10) is positioned at directly over rightmost side station seat (6) and is also connected with fuselage (1) by the 3rd cylinder.
7. a kind of automation heating straightener according to claim 1, it is characterized in that: described angle adjusting mechanism comprises the 3rd motor (19), the first gear (16), the second gear (18) and turning cylinder (17), 3rd motor (19) is connected with the second gear (18), second gear (18) is connected with the first gear (16), and the first gear (16) is connected with hydraulic cylinder (15) by turning cylinder (17).
8. a kind of automation heating straightener according to claim 1, is characterized in that: described conveyer (5) is sprocket wheel conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410432780.7A CN104249099A (en) | 2014-08-29 | 2014-08-29 | Automatic heating straightening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410432780.7A CN104249099A (en) | 2014-08-29 | 2014-08-29 | Automatic heating straightening machine |
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| CN104249099A true CN104249099A (en) | 2014-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410432780.7A Pending CN104249099A (en) | 2014-08-29 | 2014-08-29 | Automatic heating straightening machine |
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| CN (1) | CN104249099A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414988A (en) * | 2017-07-05 | 2017-12-01 | 广东工业大学 | A kind of device of straightening bamboo |
| CN112916678A (en) * | 2021-01-21 | 2021-06-08 | 青岛沃明钢管有限公司 | Steel pipe bending machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10305305A (en) * | 1997-05-12 | 1998-11-17 | Sumitomo Metal Ind Ltd | Method and device for seamless steel tube production |
| CN101376149A (en) * | 2008-09-08 | 2009-03-04 | 江苏合丰机械制造有限公司 | Feeding device on pipe-winding machine |
| CN201755603U (en) * | 2010-05-28 | 2011-03-09 | 常州市联谊特种不锈钢管有限公司 | Steel pipe straightening device |
| CN102059278A (en) * | 2009-11-13 | 2011-05-18 | 扬州光辉内燃机配件有限公司 | Full-automatic valve heating neck and stem straightener |
| CN102764799A (en) * | 2012-07-03 | 2012-11-07 | 安徽浙泰不锈钢集团有限公司 | Steel correction device |
| CN202655501U (en) * | 2012-06-06 | 2013-01-09 | 浙江友谊菲诺伞业有限公司 | Feeder |
| CN203991843U (en) * | 2014-08-29 | 2014-12-10 | 德清县宏泰钢管制造有限公司 | A kind of automation heating straightener |
-
2014
- 2014-08-29 CN CN201410432780.7A patent/CN104249099A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10305305A (en) * | 1997-05-12 | 1998-11-17 | Sumitomo Metal Ind Ltd | Method and device for seamless steel tube production |
| CN101376149A (en) * | 2008-09-08 | 2009-03-04 | 江苏合丰机械制造有限公司 | Feeding device on pipe-winding machine |
| CN102059278A (en) * | 2009-11-13 | 2011-05-18 | 扬州光辉内燃机配件有限公司 | Full-automatic valve heating neck and stem straightener |
| CN201755603U (en) * | 2010-05-28 | 2011-03-09 | 常州市联谊特种不锈钢管有限公司 | Steel pipe straightening device |
| CN202655501U (en) * | 2012-06-06 | 2013-01-09 | 浙江友谊菲诺伞业有限公司 | Feeder |
| CN102764799A (en) * | 2012-07-03 | 2012-11-07 | 安徽浙泰不锈钢集团有限公司 | Steel correction device |
| CN203991843U (en) * | 2014-08-29 | 2014-12-10 | 德清县宏泰钢管制造有限公司 | A kind of automation heating straightener |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414988A (en) * | 2017-07-05 | 2017-12-01 | 广东工业大学 | A kind of device of straightening bamboo |
| CN112916678A (en) * | 2021-01-21 | 2021-06-08 | 青岛沃明钢管有限公司 | Steel pipe bending machine |
| CN112916678B (en) * | 2021-01-21 | 2022-08-19 | 青岛沃明汽车管制造有限公司 | Steel pipe bending machine |
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Application publication date: 20141231 |