CN104233848A - High-strength fabric and preparation method thereof - Google Patents

High-strength fabric and preparation method thereof Download PDF

Info

Publication number
CN104233848A
CN104233848A CN201310247180.9A CN201310247180A CN104233848A CN 104233848 A CN104233848 A CN 104233848A CN 201310247180 A CN201310247180 A CN 201310247180A CN 104233848 A CN104233848 A CN 104233848A
Authority
CN
China
Prior art keywords
preparation
high strength
single thread
fabric
strength fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201310247180.9A
Other languages
Chinese (zh)
Inventor
姬长干
阴瑞文
马军营
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHENGZHOU ZHONGYUAN DEFENSE MATERIAL Co Ltd
Original Assignee
ZHENGZHOU ZHONGYUAN DEFENSE MATERIAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHENGZHOU ZHONGYUAN DEFENSE MATERIAL Co Ltd filed Critical ZHENGZHOU ZHONGYUAN DEFENSE MATERIAL Co Ltd
Priority to CN201310247180.9A priority Critical patent/CN104233848A/en
Publication of CN104233848A publication Critical patent/CN104233848A/en
Pending legal-status Critical Current

Links

Abstract

The invention relates to a high-strength fabric and a preparation method thereof. The preparation method of the high-strength fabric at least comprises the step of connecting at least one group of single yarn according to a certain rule to obtain a fabric body. The high-strength fabric at least comprises the fabric body; the single yarn is formed by bundling or bundling and twisting an ultra high molecular weight polyethylene film or strip. Various high-strength fabrics are developed and prepared from single yarns, which are formed by bundling or bundling and twisting ultra high molecular weight polyethylene films or strips, instead of traditional ultra high molecular weight polyethylene fibers; the prepared fabric has one or more advantages of being good in structural integrity, simple in preparation technology, high in production efficiency, high in strength, high in strength utilization rate, light in weight, free from pollution, good in bulletproof property, etc.

Description

High strength fabric and preparation method thereof
Technical field
The present invention relates to macromolecular material Application Areas, particularly relate to a kind of high strength fabric and preparation method thereof.
Background technology
Ultra-high molecular weight polyethylene (Ultra High Molecular Weight Polyethylene, be called for short UHMW-PE) be a kind of thermoplastic engineering plastic with Good All-around Property of linear structure, based on this material, make high-intensity fiber is one of its most important purposes.
Superhigh molecular weight polyethylene fibers is a kind of high-performance fiber, there is the advantages such as intensity is high, wear-resisting, shock-resistant, corrosion-resistant, resistance to ultraviolet, multiple field can be widely used in, such as: superhigh molecular weight polyethylene fibers can be used for preparing the civil areas such as rope, fishing net and each kind fabric, can be applicable to prepare the individual protection such as bullet-proof vest, bulletproof halmet product scope, also can be applicable to shellproof floor, armor facing Ban Deng national defence troops need field.
Because superhigh molecular weight polyethylene fibers is filament (about filament number 2.5 dawn), therefore preparing in the process of each kind fabric based on superhigh molecular weight polyethylene fibers, need to arrange respectively the fiber of multi-filament shape structure, interweave or the connection of non-interwoven formula, complex process, cost is high.In product preparation process, fiber surface easily produces burr by friction, each fiber tension can not keep uniformity, the phenomenons such as easy generation fracture of wire, distortion, winding, be unfavorable for the overall uniform stressed of plurality of fibers, cause the bulk strength of the product obtained often lower than the intensity of many superhigh molecular weight polyethylene fibers, rate of utilization of strength is lower.
Summary of the invention
Provide hereinafter about brief overview of the present invention, to provide about the basic comprehension in some of the present invention.Should be appreciated that this general introduction is not summarize about exhaustive of the present invention.It is not that intention determines key of the present invention or pith, and nor is it intended to limit the scope of the present invention.Its object is only provide some concept in simplified form, in this, as the preorder in greater detail discussed after a while.
The invention provides high strength fabric that a kind of technique is simple, cost is low and preparation method thereof.
On the one hand, the invention provides a kind of preparation method of high strength fabric, at least comprise the following steps: at least one group of single thread is connected obtained fabric body with certain rule, described high strength fabric at least comprises described fabric body, and described single thread collects or collects twisting by ultra-high molecular weight polyethylene film or band and forms.
Optionally, described at least one group of single thread is connected obtained described fabric body with certain rule, comprising: being interweaved with certain rule by described at least one group of single thread is integrated, and obtains described fabric body.
Optionally, described at least one group of single thread is interweaved with certain rule and is integrated, comprising: by described at least one group of single thread to be integrated certain rule 2-dimensional interleaving or three-dimensional intertexture.
Optionally, described intertexture comprises: woven, knitting or braiding.
Optionally, described at least one group of single thread is connected obtained described fabric body with certain rule, comprising: described at least one group of single thread is connected as one with certain rule non-interwoven formula.
Optionally, often organize single thread and comprise many single thread, described fabric body comprises at least one single layer structure, and the method preparing described single layer structure comprises: be arranged in order along a direction by many single thread and non-interwoven formula connects as one.
Optionally, described non-interwoven formula connection comprises: binding connects, glued joint or hot pressing connects.
Optionally, the preparation method of described high strength fabric also comprises: multiple described single layer structure is intersected at an angle laminated being integrated.
Optionally, the intersecting angle of two single layer structures of arbitrary neighborhood is identical.
Optionally, described intersecting angle is 0-90 degree.
Optionally, described intersecting angle is 45 degree or 90 degree.
Optionally, in each single layer structure, the intersecting angle of at least two single layer structures is different from the intersecting angle of other single layer structures.
Optionally, in first single layer structure to an end single layer structure, the intersecting angle of each adjacent two single layer structures increases gradually.
Optionally, the relevant parameter of described ultra-high molecular weight polyethylene film at least meet following one or more:
Line density is more than 5000 dawn;
More than width 100mm;
Below thickness 0.2mm;
Fracture strength is more than 10 grams/dawn;
Stretch modulus is more than 800 grams/dawn;
Elongation at break is below 6%.
Optionally, the relevant parameter of described tapes of ultra high molecular weight polyethylene at least meet following one or more:
Line density is more than 100 dawn;
Width 1-100mm;
Below thickness 0.2mm;
Fracture strength is more than 10 grams/dawn;
Stretch modulus is more than 800 grams/dawn;
Elongation at break is below 6%.
On the other hand, present invention also offers a kind of high strength fabric, this high strength fabric adopts above-mentioned preparation method to obtain.
Technical scheme provided by the invention, the conventional art applied with ultra-high molecular weight polyethylene is essentially different, it is the revolutionary character innovation that conventional art is proposed, collect or collect the obtained single thread of twisting by ultra-high molecular weight polyethylene film or band, substitute traditional superhigh molecular weight polyethylene fibers, research and develop and prepare all kinds of high strength fabric.That is, the preparation process of high strength fabric is based on single thread, carry out the processing process of fabric body, tradition carries out processing the fabric processing and obtain based on superhigh molecular weight polyethylene fibers relatively, the fabric that the present invention obtains is single thread at carrying load is overall stressed, has one or more advantages such as structural integrity is good, preparation technology is simple, production efficiency is high, intensity is high, rate of utilization of strength is high, lightweight, pollution-free, ballistic performance is good.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The alternate configurations schematic diagram of the ultra high molecular polyethylene film that Fig. 1 a provides for the embodiment of the present invention;
The alternate configurations schematic diagram of the ultra high molecular polyethylene band that Fig. 1 b provides for the embodiment of the present invention;
The alternate configurations schematic diagram of the monofilament after the film that Fig. 2 provides for the embodiment of the present invention or band collect;
The alternate configurations schematic diagram of the two-dimentional knitted cloth that Fig. 3 provides for the embodiment of the present invention;
The alternate configurations schematic diagram of the three-dimensional woven fabric that Fig. 4 provides for the embodiment of the present invention;
The alternate configurations schematic diagram of the netting gear fabric that Fig. 5 provides for the embodiment of the present invention;
The alternate configurations schematic diagram of the unidirectional cloth that Fig. 6 provides for the embodiment of the present invention;
Fig. 7 for intersecting angle that the embodiment of the present invention provides be the alternate configurations schematic diagram without latitude cloth of 90 degree;
The alternate configurations schematic diagram without latitude cloth that the intersecting angle that Fig. 8 provides for the embodiment of the present invention increases gradually.
Detailed description of the invention
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.The element described in an accompanying drawing of the present invention or a kind of embodiment and feature can combine with the element shown in one or more other accompanying drawing or embodiment and feature.It should be noted that for purposes of clarity, accompanying drawing and eliminate expression and the description of unrelated to the invention, parts known to persons of ordinary skill in the art and process in illustrating.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under the prerequisite not paying creative work, all belongs to the scope of protection of the invention.
Ultra-high molecular weight polyethylene is the polyethylene of molecular weight more than 1,000,000.The conventional art of ultra-high molecular weight polyethylene application prepares various product based on ultra high molecular polyethylene fiber.The technical scheme that various embodiments of the present invention provide, the conventional art applied with ultra-high molecular weight polyethylene is essentially different, it is the revolutionary character innovation that conventional art is proposed, research and development and the preparation that ultra-high molecular weight fibers carries out application product is substituted by ultra-high molecular weight polyethylene film or band, its core concept mainly comprises: will be collected or collected the single thread of twisting by ultra-high molecular weight polyethylene film or band, substitute traditional superhigh molecular weight polyethylene fibers, research and develop and prepare each kind fabric.
Wherein, as shown in Figure 1a, ultra-high molecular weight polyethylene film 101 is a kind of thin slices being become by ultrahigh molecular weight polyethylene, have one fixed width and thickness, and width is far longer than thickness.As shown in Figure 1 b, tapes of ultra high molecular weight polyethylene 102 independently can be prepared or can by the strip thin slice carrying out point cutting process before and after this film stretching and formed, and the width of band is less than the width of film, and thickness and film are quite or be greater than the thickness of film.
Ultra-high molecular weight polyethylene film provided by the invention or band, different from superhigh molecular weight polyethylene fibers, from gluedd joint the plane formed by many superhigh molecular weight polyethylene fibers also different, their remarkable difference is: ultra-high molecular weight polyethylene film provided by the invention or band itself have certain width and thickness, is a kind of overall structure not having binding site or cutting line.
The single thread that various embodiments of the present invention provide obtains based on ultra-high molecular weight polyethylene film or band.In described single thread preparation process, that ultra-high molecular weight polyethylene film or band are integrally processed, structural integrity is good, preparation technology is simple, eliminate the complicated technology that plurality of fibers silk is arranged respectively, the surface significantly reducing film or band produces the probability of burr, and also obviously the probability of the phenomenons such as fracture of wire, distortion, winding appears in reduction film or interior strips.During single thread carrying load ultra-high molecular weight polyethylene film or band collected, ultra-high molecular weight polyethylene film or band are overall stressed, make the intensity of this single thread higher, effectively improve rate of utilization of strength.Therefore, adopt the intensity of the single thread of ultra-high molecular weight polyethylene film or band, higher than the product adopting the superhigh molecular weight polyethylene fibers of same Denier to prepare, and the former cost is starkly lower than the latter.
The single thread that various embodiments of the present invention provide has the advantages such as structural integrity is good, intensity is high, rate of utilization of strength is high, production efficiency is high, processing cost is low, lightweight, surface density is little, flexible, and complete alternative traditional superhigh molecular weight polyethylene fibers preparing product is widely used in every field.Specifically, described single thread can be substituted superhigh molecular weight polyethylene fibers and prepares all kinds of high strength fabric by various embodiments of the present invention.In the preparation process of high strength fabric, it is the processing process carrying out fabric body based on single thread, tradition is carried out processing and is processed the fabric that obtains based on superhigh molecular weight polyethylene fibers relatively, the obtained fabric construction good integrity of various embodiments of the present invention, preparation technology is simple, production efficiency is high, intensity is high, rate of utilization of strength is high, lightweight, flexible.During fabric carrying load, each single thread is overall stressed, makes the intensity of fabric higher, effectively improves rate of utilization of strength.Therefore, the intensity of the single thread goods adopting described single thread to prepare, far away higher than the product prepared based on superhigh molecular weight polyethylene fibers adopting same Denier, and the former cost is starkly lower than the latter.
In various embodiments of the present invention, this high strength fabric can comprise fabric body self, also can comprise as the miscellaneous part such as protective layer, reinforcement; The method preparation that fabric body can adopt following each embodiment to provide, the preparation method of the miscellaneous part except fabric body can adopt related art to realize, and various embodiments of the present invention all do not limit this; In addition, single thread is previously prepared before can preparing prior to fabric body, or single thread can be prepared in fabric body preparation process, and various embodiments of the present invention also all do not limit this.
Below, for several alternate configurations of high strength fabric and preparation method thereof, technical scheme of the present invention is further illustrated.
Embodiment one
The high strength fabric that the present embodiment provides at least comprises fabric body, and fabric body is integrated with certain rule intertexture by least one group of single thread, and described single thread collects or collects twisting by ultra-high molecular weight polyethylene film or band and forms.
This high strength fabric is preparation method comprise: being interweaved with certain rule by least one group of single thread is integrated, must the fabric body of this high strength fabric.Optionally, single thread is preparation method comprise: ultra-high molecular weight polyethylene film or band collected or collect twisting, obtains described single thread.
The single thread 201(that the present embodiment obtains being collected or collected twisting by ultra-high molecular weight polyethylene film or band as shown in Figure 2), substitute conventional ultra high molecular weight polyethylene fiber, and adopt interweaving process to prepare high strength fabric, preparation technology is simple, production efficiency is high, the fabric of preparation has the advantages such as structural integrity is good, intensity is high, rate of utilization of strength is high, lightweight, flexible, can be widely used in civilian, individual protection, the every field such as national defence troops' need, civil engineering, industrial building, operation on the sea, fishery are fished for, shipbuilding, sports goods.
Optionally, in the preparation process of the fabric body of high strength fabric, can by least one group of single thread to be integrated certain rule 2-dimensional interleaving or three-dimensional intertexture, interweaving process can include but not limited to woven, knitting or braiding.
Example 1: the single thread that ultra high molecular polyethylene film or band can be collected or collect twisting obtained substitutes traditional superhigh molecular weight polyethylene fibers as raw material, and prepares high strength fabric based on weaving.
Can be divided at least one group of warp thread and at least one group of weft yarn by organizing single thread, warp thread and weft yarn are mutually vertical and crisscrossly according to certain rules on loom be made into two-dimentional woven fabric more.Optional technical process is as the single thread-warping-opening-warp let-off-wefting insertion-beat up-batch-woven fabric.The product form of high strength fabric prepared by the program is unrestricted, such as can be but be not limited to the products such as high strength structure part, high-strength case and bag, bulletproof jacket, armour, geo-grid, shellproof anti-riot case and bag, better meeting the particular/special requirement of these products to the performance such as fabric intensity, weight.
Example 2: the single thread that ultra high molecular polyethylene film or band can be collected or collect twisting obtained substitutes traditional superhigh molecular weight polyethylene fibers as raw material, and prepares high strength fabric based on knitting.
As shown in Figure 3, one or more groups single thread mutually can be gone here and there cover lopping with certain rule on knitting machine and connect obtained two-dimentional knitted cloth 301.Optional technical process is as single thread-send yarn-braiding-transmission-tractive to batch-knitted cloth.The product form of high strength fabric prepared by the program is unrestricted, such as, can be but be not limited to strengthen the product such as structural member, anti-cutting gloves, better meeting the particular/special requirement of these products to performances such as fabric intensity, shape, weight.
Example 3: the single thread that ultra high molecular polyethylene film or band can be collected or collect twisting obtained substitutes traditional superhigh molecular weight polyethylene fibers as raw material, and prepares high strength fabric based on three-dimensional woven technique.
As shown in Figure 4, at least one group of warp thread and at least one group of weft yarn can be divided into by organizing single thread more, and by the single thread that thickness direction is introduced, mutual vertical warps and weft yarn laying are being interweaved in one, must have the fabric 401 of 3 D stereo machine-knitted structure, this fabric can have loom global formation.Optional technical process is as the fabric body of the single thread-gait-opening-wefting insertion-3 D stereo machine-knitted structure that interweaves-beat up-batch-have.The product form of high strength fabric prepared by the program is unrestricted, such as, can be but be not limited to strengthen the products such as structural member, armour, shock-resistant plate, better meeting the particular/special requirement of these products to performances such as fabric intensity, shape, weight.
Example 4: the single thread that ultra high molecular polyethylene film or band can be collected or collect twisting obtained substitutes traditional superhigh molecular weight polyethylene fibers as raw material, and prepares high strength fabric based on 3 D weaving technique.
The near few one group of single thread of 3 D weaving machinery can be utilized to be woven into the fabric with 3 D stereo braided structure.Optional technical process is as the fabric of: single thread-weave-have 3 D stereo braided structure.The product form of high strength fabric prepared by the program is unrestricted, such as, can be but be not limited to strengthen the products such as structural member, armour, shock-resistant plate, better meeting the particular/special requirement of these products to performances such as fabric intensity, shape, weight.
Example 5: the single thread that ultra high molecular polyethylene film or band can be collected or collect twisting obtained substitutes traditional superhigh molecular weight polyethylene fibers as raw material, and prepares high strength fabric based on netting gear weaving.
As shown in Figure 5, at least one group of single thread or the single thread goods of single thread after twisting or braiding can be utilized, intersect with certain rule and intert, make knots or do not make knots the two-dimensional fabric 501 or three dimensional fabric that are woven into and there is mesh.Optional technical process is as two-dimensional fabric or the three dimensional fabric of: single thread-twist thread-netting twine-have mesh.The product form of high strength fabric prepared by the program is unrestricted, such as, can be but be not limited to the products such as mesh sheet, deep water mesh cage, ocean trawlnet, better meeting the particular/special requirement of these products to the performance such as fabric intensity, weight.
It is raw material that the single thread collecting or collect twisting based on ultra-high molecular weight polyethylene film or band is substituted traditional ultra-high molecular weight fibers by the above-mentioned each scheme of the present embodiment, adopt the interweaving process such as woven, knitting, braiding, obtained each kind fabric with two-dimension plane structure or 3-D solid structure, the fabric of preparation has one or more advantages such as structural integrity is good, intensity is high, rate of utilization of strength is high, lightweight, flexible, the alternative each kind fabric prepared based on superhigh molecular weight polyethylene fibers, has broad application prospects.
Embodiment two
The high strength fabric that the present embodiment provides at least comprises fabric body, and fabric body is connected as one with certain rule non-interwoven formula by least one group of single thread, and described single thread collects or collects twisting by ultra-high molecular weight polyethylene film or band and forms.
This high strength fabric is preparation method comprise: connected as one with certain rule non-interwoven formula by least one group of single thread, must the fabric body of this high strength fabric.Optionally, single thread is preparation method comprise: ultra-high molecular weight polyethylene film or band collected or collect twisting, obtains described single thread.
The single thread that the present embodiment obtains being collected or collected twisting by ultra-high molecular weight polyethylene film or band substitutes conventional ultra high molecular weight polyethylene fiber, and adopt non-interwoven prepare high strength fabric without spinning process, preparation technology is simple, production efficiency is high, the fabric of preparation has the advantages such as structural integrity is good, intensity is high, rate of utilization of strength is high, lightweight, flexible, can be widely used in civilian, individual protection, the every field such as national defence troops' need, civil engineering, industrial building, operation on the sea, fishery are fished for, shipbuilding, sports goods.
Optionally, in the preparation process of the fabric body of high strength fabric, can connect as one with certain rule non-interwoven formula based on without the near few one group of single thread of spinning process, described intertexture formula connects and can include but not limited to: binding connects, glued joint or hot pressing connects.The high strength fabric of preparation can comprise one or more single layer structure.Many single thread can be arranged in order along a direction and non-interwoven formula connects as one, an obtained single layer structure.If any multiple single layer structure, can adopt and multiple described single layer structure be intersected at an angle the laminated method be integrated, preparation high strength fabric.
Example 6: the single thread that ultra high molecular polyethylene film or band can be collected or collect twisting obtained substitutes traditional superhigh molecular weight polyethylene fibers as raw material, and based on preparing without spinning process as unidirectional cloth etc. has the high strength fabric of single layer structure.
Many single thread can be arranged in order along a direction, and by binding yarn, each single thread binding be connected as one; The yarn such as synthetic fiber, high-intensity fiber can be selected as binding yarn, binding yarn vertical single thread length direction interval is arranged, relative single thread, and the fiber number of binding yarn can be less, each single thread binding connected as one under the effect of binding yarn, the high strength fabric obtained thus is called unidirectional cloth.A selective process process of unidirectional cloth is as single thread-warping-binding yarn-weave-batch-unidirectional cloth.Unidirectional cloth prepared by the program can be used for but is not limited to preparation as without latitude cloth, product such as enhancing structural member, high-strength case and bag, armour, shock-resistant plate, shellproof anti-riot case and bag etc., better can meet the particular/special requirement of these products to fabric intensity, weight, the performance such as shellproof.
Certainly, have in the preparation process of the high strength fabric of single layer structure at such as unidirectional cloth etc., other connected modes except binding yarn also can be adopted between each single thread, such as overall for each single thread good for unidirectional array impregnation or gluing are integrated to be gluedd joint by each single thread, obtained unidirectional cloth 601(as shown in Figure 6); Or adopt the temperature lower than ultra high molecular polyethylene film or band fusing point and certain pressure, each single thread good to unidirectional array carries out hot-pressing processing to be connected as one by each single thread, etc.
Example 7: the single thread that ultra high molecular polyethylene film or band can be collected or collect twisting obtained substitutes traditional superhigh molecular weight polyethylene fibers as raw material, and prepare as single layer structures such as unidirectional cloths based on without spinning process, and each single layer structure is intersected at an angle laminated being integrated, obtained as without high strength fabric such as latitude cloth.
Wherein: the intersecting angle of two single layer structures of arbitrary neighborhood can be identical, and intersecting angle can be the unspecified angle of 0-90 degree, as: intersecting angle is 45 degree; Or intersecting angle is 90 degree, as by multilayer unidirectional cloth 601 successively with 0/90 degree of right-angled intersection stacked (as shown in Figure 7), and each layer unidirectional cloth can gluedd joint or hot pressing connection, obtained without latitude cloth 701.Obtained high without latitude cloth intensity of the program, when being subject to the outside strong impact force such as injecting as bullet, stress point can be diffused as stress surface, rapid propagation energy, ballistic performance is good.
Or, in each single layer structure, the intersecting angle of at least two single layer structures is different with the intersecting angle of other single layer structures, as in first single layer structure to an end single layer structure, the intersecting angle of each adjacent two single layer structures increases gradually, so the single layer structure of different intersecting angle is laminated for one, obtained without latitude cloth 801(as shown in Figure 8) intensity of fabric, the performance such as shellproof can be improved better.
Prepared by the program can be used for without latitude cloth but be not limited to preparation as strengthened the products such as structural member, high-strength case and bag, armour, shock-resistant plate, bulletproof halmet, shellproof anti-riot case and bag, better can meet the particular/special requirement of these products to fabric intensity, weight, the performance such as shellproof.
It is raw material that the single thread collecting or collect twisting based on ultra-high molecular weight polyethylene film or band is substituted traditional ultra-high molecular weight fibers by the above-mentioned each scheme of the present embodiment, binding many single thread unidirectional array is also adopted to connect, glued joint, the non-interwoven formula connected mode one such as hot pressing connection connect to be prepared as unidirectional cloth, without high strength fabric such as latitude cloth, the warping technology of the ultra-high molecular weight fibers that the warping technology of single thread is relatively traditional is simple, glue consumption can be reduced and even do not use glue, thus the pollution reduced environment, and the fabric of preparation to have structural integrity good, intensity is high, rate of utilization of strength is high, lightweight, ballistic performance waits one or more advantages well, the alternative each kind fabric prepared based on superhigh molecular weight polyethylene fibers, have broad application prospects.
Further, optionally, in various embodiments of the present invention, the relevant parameter of described ultra-high molecular weight polyethylene film at least meet following one or more: line density is more than 5000 dawn; More than width 100mm; Below thickness 0.2mm; Fracture strength is more than 10 grams/dawn; Stretch modulus is more than 800 grams/dawn; Elongation at break is below 6%.Based on the ultra-high molecular weight polyethylene film preparation fabric with one or more characteristics above-mentioned, make fabric unit intensity higher, better can meet the preparation demand of high strength load, the fabric product such as shellproof.
Optionally, in various embodiments of the present invention, the relevant parameter of described ultra-high molecular weight polyethylene film at least meet following one or more: line density is more than 100 dawn; Width 1-100mm; Below thickness 0.2mm; Fracture strength is more than 10 grams/dawn; Stretch modulus is more than 800 grams/dawn; Elongation at break is below 6%.Prepare fabric based on the tapes of ultra high molecular weight polyethylene with one or more characteristics above-mentioned, make fabric unit intensity higher, better can meet the preparation demand of high strength load, the fabric product such as shellproof.
State in each embodiment on the invention, the sequence number of embodiment and/or sequencing are only convenient to describe, and do not represent the quality of embodiment.The description of each embodiment is all emphasized particularly on different fields, in certain embodiment, there is no the part described in detail, can see the associated description of other embodiments.
In the embodiments such as apparatus and method of the present invention, obviously, each parts or each step reconfigure after can decomposing, combine and/or decomposing.These decompose and/or reconfigure and should be considered as equivalents of the present invention.Simultaneously, above in the description of the specific embodiment of the invention, the feature described for a kind of embodiment and/or illustrate can use in one or more other embodiment in same or similar mode, combined with the feature in other embodiment, or substitute the feature in other embodiment.
Should emphasize, term " comprises/comprises " existence referring to feature, key element, step or assembly when using herein, but does not get rid of the existence or additional of one or more further feature, key element, step or assembly.
Although last it is noted that described the present invention and advantage thereof in detail above, be to be understood that and can carry out various change when not exceeding the spirit and scope of the present invention limited by appended claim, substituting and converting.And scope of the present invention is not limited only to the specific embodiment of process, equipment, means, method and step described by description.One of ordinary skilled in the art will readily appreciate that from disclosure of the present invention, can use perform the function substantially identical with corresponding embodiment described herein or obtain and its substantially identical result, existing and that will be developed in the future process, equipment, means, method or step according to the present invention.Therefore, appended claim is intended to comprise such process, equipment, means, method or step in their scope.

Claims (16)

1. a preparation method for high strength fabric, is characterized in that, at least comprises the following steps:
At least one group of single thread is connected obtained fabric body with certain rule, and described high strength fabric at least comprises described fabric body, and described single thread collects or collects twisting by ultra-high molecular weight polyethylene film or band and forms.
2. the preparation method of high strength fabric according to claim 1, it is characterized in that, described at least one group of single thread is connected obtained described fabric body with certain rule, comprising: being interweaved with certain rule by described at least one group of single thread is integrated, and obtains described fabric body.
3. the preparation method of high strength fabric according to claim 2, is characterized in that, being interweaved with certain rule by described at least one group of single thread is integrated, and comprising: by described at least one group of single thread to be integrated certain rule 2-dimensional interleaving or three-dimensional intertexture.
4. the preparation method of the high strength fabric according to Claims 2 or 3, is characterized in that, described intertexture comprises: woven, knitting or braiding.
5. the preparation method of high strength fabric according to claim 1, is characterized in that, described at least one group of single thread is connected obtained described fabric body with certain rule, comprising: connected as one with certain rule non-interwoven formula by described at least one group of single thread.
6. the preparation method of high strength fabric according to claim 5, it is characterized in that, often organize single thread and comprise many single thread, described fabric body comprises at least one single layer structure, and the method preparing described single layer structure comprises: be arranged in order along a direction by many single thread and non-interwoven formula connects as one.
7. the preparation method of high strength fabric according to claim 6, is characterized in that, described non-interwoven formula connects and comprises: binding connects, glued joint or hot pressing connects.
8. the preparation method of the high strength fabric according to claim 6 or 7, is characterized in that, also comprises: multiple described single layer structure is intersected at an angle laminated being integrated.
9. the preparation method of high strength fabric according to claim 8, is characterized in that, the intersecting angle of two single layer structures of arbitrary neighborhood is identical.
10. the preparation method of high strength fabric according to claim 9, is characterized in that, described intersecting angle is 0-90 degree.
The preparation method of 11. high strength fabric according to claim 10, is characterized in that, described intersecting angle is 45 degree or 90 degree.
The preparation method of 12. high strength fabric according to claim 8, is characterized in that, in each single layer structure, the intersecting angle of at least two single layer structures is different with the intersecting angle of other single layer structures.
The preparation method of 13. high strength fabric according to claim 12, is characterized in that, in first single layer structure to an end single layer structure, the intersecting angle of each adjacent two single layer structures increases gradually.
The preparation method of 14. high strength fabric according to claim 1, is characterized in that, the relevant parameter of described ultra-high molecular weight polyethylene film at least meet following one or more:
Line density is more than 5000 dawn;
More than width 100mm;
Below thickness 0.2mm;
Fracture strength is more than 10 grams/dawn;
Stretch modulus is more than 800 grams/dawn;
Elongation at break is below 6%.
The preparation method of 15. high strength fabric according to claim 1, is characterized in that, the relevant parameter of described tapes of ultra high molecular weight polyethylene at least meet following one or more:
Line density is more than 100 dawn;
Width 1-100mm;
Below thickness 0.2mm;
Fracture strength is more than 10 grams/dawn;
Stretch modulus is more than 800 grams/dawn;
Elongation at break is below 6%.
16. 1 kinds of high strength fabric, is characterized in that, are obtained by the preparation method of the arbitrary described high strength fabric of claim 1-15.
CN201310247180.9A 2013-06-20 2013-06-20 High-strength fabric and preparation method thereof Pending CN104233848A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310247180.9A CN104233848A (en) 2013-06-20 2013-06-20 High-strength fabric and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310247180.9A CN104233848A (en) 2013-06-20 2013-06-20 High-strength fabric and preparation method thereof

Publications (1)

Publication Number Publication Date
CN104233848A true CN104233848A (en) 2014-12-24

Family

ID=52222693

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310247180.9A Pending CN104233848A (en) 2013-06-20 2013-06-20 High-strength fabric and preparation method thereof

Country Status (1)

Country Link
CN (1) CN104233848A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106393937A (en) * 2016-09-27 2017-02-15 山东通佳机械有限公司 Continuous preparation equipment and process for no-woven cloth
CN112004965A (en) * 2018-04-20 2020-11-27 应用材料公司 Cleaning member and method in electroplating system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1033848A (en) * 1987-11-09 1989-07-12 三井石油化学工业株式会社 Aggregate of fibers and the WEB of forming by it
CN2309353Y (en) * 1997-07-02 1999-03-03 陈江德 Single yarn wrapped rope
CN101678603A (en) * 2007-04-12 2010-03-24 帝人单丝德有限公司 Preparation high-strength polyolefin band, fabric and the purposes that in protector, provides shellproof protection by the method and the latter of its engineering flaky material of making etc.
CN101891912A (en) * 2010-07-29 2010-11-24 任意 High-strength and high-modulus polyethylene film and continuous solid-state extrusion overstretching production method thereof
CN102574340A (en) * 2009-08-11 2012-07-11 霍尼韦尔国际公司 High strength ultra-high molecular weight polyethylene tape articles

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1033848A (en) * 1987-11-09 1989-07-12 三井石油化学工业株式会社 Aggregate of fibers and the WEB of forming by it
CN2309353Y (en) * 1997-07-02 1999-03-03 陈江德 Single yarn wrapped rope
CN101678603A (en) * 2007-04-12 2010-03-24 帝人单丝德有限公司 Preparation high-strength polyolefin band, fabric and the purposes that in protector, provides shellproof protection by the method and the latter of its engineering flaky material of making etc.
CN102574340A (en) * 2009-08-11 2012-07-11 霍尼韦尔国际公司 High strength ultra-high molecular weight polyethylene tape articles
CN101891912A (en) * 2010-07-29 2010-11-24 任意 High-strength and high-modulus polyethylene film and continuous solid-state extrusion overstretching production method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
姚穆等: "《纺织材料学》", 31 January 2000, 中国纺织出版社 *
李国能等: "《塑料模压成型技术问答》", 31 December 2011, 印刷工业出版社 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106393937A (en) * 2016-09-27 2017-02-15 山东通佳机械有限公司 Continuous preparation equipment and process for no-woven cloth
CN112004965A (en) * 2018-04-20 2020-11-27 应用材料公司 Cleaning member and method in electroplating system
CN112004965B (en) * 2018-04-20 2023-02-28 应用材料公司 Cleaning member and method in electroplating system

Similar Documents

Publication Publication Date Title
US11358308B2 (en) Products comprising reinforcing fibres and shape memory alloy wires and methods of making thereof
RU2017131528A (en) REINFORCING FIBROUS STRUCTURE FOR PARTS FROM COMPOSITE MATERIAL WITH A LARGE RANGE OF THICKNESS
CN205974773U (en) Single yarn and single yarn goods
CN202786626U (en) Aramid fiber and glass fiber braided cloth
CN206204500U (en) High strength fabric
CN104233848A (en) High-strength fabric and preparation method thereof
RU2015101889A (en) GEOTEXTILES NET WITH HIGH MECHANICAL RESISTANCE AND REINFORCED CONNECTION FOR LAYED NETWORKS OR DEVICES IN THE EARTH
CN203198342U (en) Multiaxial fabric without warp-knitted yarns
CN104233547A (en) Single yarn, manufacturing method of single yarn, single yarn products and manufacturing method of single yarn product
CN102230759A (en) Base fabric and manufacturing method thereof
CN104233584B (en) Interlayer intertexture sheet material fabric and weaving method thereof
CN104358031A (en) Glass fiber-aramid fiber mixed fabric and production method thereof
Guo Developments in 3D knitted structures
RU2732638C1 (en) Ballistic layered material comprising textile elements, in which ballistic threads cross non-ballistic threads
CN103132246A (en) Production method of warp-free multi-axial fabric
CN103132245A (en) Warp-free multiaxial textile
EP2732084A1 (en) Homogeneous and stretchable high modulus material structure
RU125519U1 (en) BASED MULTIAXIAL REINFORCEMENT GRILLE
CN115386995A (en) Easily deformable multi-layer woven braid and weaving method thereof
CN201835081U (en) 0-degree and 90-degree biaxial carbon fiber warp knitting fabrics
CN201835083U (en) 90-degree carbon fiber warp knitting fabrics
Bogdanovich North Carolina State University, Raleigh, NC, USA
Malik et al. 3-D FABRICS–An Overview

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20141224

RJ01 Rejection of invention patent application after publication