CN104230425B - Aerobic fertilizer fermentation system - Google Patents
Aerobic fertilizer fermentation system Download PDFInfo
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- CN104230425B CN104230425B CN201410473600.XA CN201410473600A CN104230425B CN 104230425 B CN104230425 B CN 104230425B CN 201410473600 A CN201410473600 A CN 201410473600A CN 104230425 B CN104230425 B CN 104230425B
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- fermentation vat
- fertilizer
- cantilever
- arm
- roller
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
Abstract
The invention discloses an aerobic fertilizer fermentation system which comprises a fermenting tank, wherein a discharge port is formed in one end of the fermenting tank, tracks are arranged at the tops of two sides of the fermenting tank, a translation platform is mounted on the tracks, walking wheels are mounted on the translation platform, connected with a walking drive motor and matched with the tracks, a cantilever is mounted below the translation platform, one end of the cantilever is hinged with the translation platform, a first hydraulic cylinder is mounted between the cantilever and the translation platform, throwing rollers are mounted at the other end of the cantilever and connected with a turning driving motor, a plurality of stirring rods are arranged on the circumferential wall of each throwing roller, throwing plates are mounted at the end parts of the stirring rods, a cross beam is arranged at the top of the discharge port in one end of the fermenting tank, and a stop door is mounted below the cross beam and hinged with the cross beam. The aerobic fertilizer fermentation system can automatically layer and turn a fertilizer stack, the fertilizer can be sufficiently contacted with air, overhigh temperature of the fertilizer stack is prevented, an operator can perform remote control, close-distance operation is not required, the fertilizer treatment efficiency is high, continuous production can be achieved, and the like.
Description
Technical field
The present invention relates to a kind of fertilizer production system, specifically a kind of aerobic fertilizer fermentation system.
Background technology
Organic fertilizer containing aerobic bacteria needs constantly to absorb oxygen during the fermentation, simultaneously in the temperature meeting constantly of fertilizer
Rise, this requires to need in fertilizer sweat frequently to carry out turning to fertilizer, makes aerobic bacteria be fully contacted air, simultaneously to fertilizer
Lowered the temperature, prevented that temperature is too high to cause bacterial death.Because fermentation technology requires fertilizer temperature to be maintained at 40 DEG C -50 DEG C, people
Work stirring is difficult to, and existing method is to carry out turning operation using engineering machinery such as loaders to fertilizer heap at present, or makes
During the fermentation fertilizer is stirred with drum-type stirring equipment.Carried out during turning operation it is difficult to protect using engineering machinery
Uniformly, the fertilizer within fertilizer heap often cannot be fully contacted air to card stirring, and the heat within fertilizer heap is also difficult to effectively expand
Dissipate, the fermentation efficiency of therefore fertilizer is extremely limited, during engineering machinery long working, the temperature of fertilizer heap can along metal parts to
The driver's cabin of engineering machinery and power section conduction, lead to work machine operation ambient temperature higher, operator need to be in high temperature
Work in environment, power section temperature also can impact to the radiating of engineering machinery engine after rising, and can cause when serious
Engineering machinery is damaged.Drum-type stirring equipment is limited because of its structure, and volume is all relatively small, soil fertility quality limited efficacy, and
Cannot realize continuously producing.
Content of the invention
It is an object of the invention to provide a kind of aerobic fertilizer fermentation system, it can solve the problem that the deficiency that prior art exists.
The present invention for achieving the above object, is achieved through the following technical solutions: includes fermentation vat, fermentation vat one end is arranged out
Material mouth, fermentation vat two side roof part arrange track, track is installed traversing platform, on traversing platform install road wheel, road wheel with
Travel driving motor connects, and road wheel is coordinated with track, installs cantilever, cantilever one end and traversing platform hinge below traversing platform
Even, first hydraulic cylinder is installed between cantilever and traversing platform, the cantilever other end installs material casting roller, material casting roller and stirring motor
Connect, material casting roller periphery wall arranges multiple puddlers, stirring boom end installs material casting plate, and the discharging opening top of fermentation vat one end sets
Put crossbeam, below the crossbeam installs stock stopping door, stock stopping door is hinged with crossbeam, installs second hydraulic cylinder between crossbeam and stock stopping door, the
Two hydraulic cylinders can drive stock stopping door around crossbeam-rotating, and the fermentation vat bottom surface of discharging opening bottom opens up the first groove, the first groove
Interior installation the first belt conveyor, first belt conveyor one end is located in fermentation vat, and the first belt conveyor other end is located at
Above the hopper of packer, the fermentation vat other end bottom surface relative with discharging opening opens up the second groove, installs the in the second groove
Two belt conveyors, the width of the first belt conveyor and the second belt conveyor is all identical with fermentation vat bottom width, and first
Belt conveyor is all flushed with fermentation vat bottom surface positioned at the top surface of the portion top surface within fermentation vat and the second belt conveyor,
Traversing mesa base installs shower, and shower is connected with water storage box by flexible pipe.Stock stopping door includes the first support arm and second
Support arm, the upper end of the first support arm and the second support arm is hinged with crossbeam respectively, the first support arm and the second support arm top
Connected by support beam, between support beam and crossbeam, second hydraulic cylinder is installed, between the first support arm and the second support arm top
First support roller is installed, the second support roller, the first support roller and second are installed between first support arm and the second support arm lower end
Support roller all can rotate around respective central shaft, and the first support roller and the second support roller are connected by first annular conveyer belt,
The fermentation vat other end side wall upper part relative with discharging opening installs the 3rd support roller, defeated near the second belt below the 3rd support roller
The 4th support roller is installed in the position sending machine, and the 3rd support roller and the 4th support roller all can rotate around respective central shaft, and the 3rd
Support roller and the 4th support roller are passed through the second cycloconveyor belt and are connected.It is all provided between the side wall of fermentation vat bottom surface both sides and fermentation vat
Put clinoplain, the angle between clinoplain and fermentation vat bottom surface is 45 ° -60 °.Cantilever includes many one end and traversing platform
The arm being hinged, is respectively mounted material casting roller between adjacent arm, arm lower end is installed and installed rotating shaft, rotating shaft in bearing holder (housing, cover), bearing holder (housing, cover)
One end is connected with the material casting roller of arm side, and the rotating shaft other end arranges spline, and the material casting roller of arm opposite side opens up spline,
Spline is matched with spline.3rd hydraulic cylinder is installed on cantilever, the piston rod of the 3rd hydraulic cylinder is located at cantilever lower end, the 3rd liquid
Epidemic disaster monitoring probe is installed in the piston rod end of cylinder pressure.
It is an advantage of the current invention that: it is capable of the AUTOMATIC ZONING turning to fertilizer heap it is ensured that fertilizer is fully contacted air,
Prevent that fertilizer heap temperature is too high, operator are remote controlled, are not required to closely operate, soil fertility quality efficiency high, the company of can achieve
Continuous production etc..
Brief description
Fig. 1 is present configuration schematic diagram；
Fig. 2 is the a-a section view mplifying structure schematic diagram of Fig. 1；
Fig. 3 is the b of Fig. 1 to mplifying structure schematic diagram；
Fig. 4 is i portion mplifying structure schematic diagram in Fig. 2.
Specific embodiment
A kind of aerobic fertilizer fermentation system of the present invention include fermentation vat 1 it is characterised in that: fermentation vat 1 one end sets
Put discharging opening 9, fermentation vat two side roof part arranges track 2, and track 2 is installed traversing platform 3, traversing platform 3 is installed road wheel
4, road wheel 4 is connected with travel driving motor 19, and road wheel 4 is coordinated with track 2, and cantilever, cantilever one are installed in traversing platform 3 lower section
End is hinged with traversing platform 3, installs first hydraulic cylinder 18 between cantilever and traversing platform 3, and the cantilever other end installs material casting roller 6,
Material casting roller 6 is connected with stirring motor 20, and material casting roller 6 periphery wall arranges multiple puddlers 7, and material casting is installed in puddler 7 end
Plate 8, the discharging opening top setting crossbeam 10 of fermentation vat 1 one end, stock stopping door 11, stock stopping door 11 and crossbeam 10 are installed in crossbeam 10 lower section
It is hinged, second hydraulic cylinder 12 is installed between crossbeam 10 and stock stopping door 11, second hydraulic cylinder 12 can drive stock stopping door 11 around crossbeam
10 rotations, fermentation vat 1 bottom surface of discharging opening 9 bottom opens up the first groove 13, installs the first belt conveyor in the first groove 13
14, the first belt conveyor 14 one end is located in fermentation vat 1, and the first belt conveyor 14 other end is located at the hopper of packer 15
Top, fermentation vat 1 other end bottom surface relative with discharging opening 9 opens up the second groove 16, installs the second belt in the second groove 16
Conveyer 17, the first belt conveyor 14 is all identical with fermentation vat 1 bottom width with the width of the second belt conveyor 17, and first
Belt conveyor 14 be located at fermentation vat 1 within portion top surface and the second belt conveyor 17 top surface all with fermentation vat 1 bottom
Face flushes, and shower 21 is installed in traversing platform 3 bottom, and shower 21 is connected with water storage box 23 by flexible pipe 22.During use, by fertilizer
Material is poured in fermentation vat 1 away from one end of discharging opening 9 from fermentation vat 1, forms fertilizer heap, and stock stopping door 11 is closed, and the first belt is defeated
Machine 14 and the second belt conveyor 17 is sent to start, the now conveying direction of the first belt conveyor 14 and the second belt conveyor 17
All towards in the middle part of fermentation vat 1, fertilizer heap is pushed away the pool wall of fermentation vat 1 by the second belt conveyor 17, and cantilever is in first hydraulic cylinder
Rise under 18 driving, drive material casting roller 6 to lift, traversing platform 3 laterally moves to fertilizer under the driving of travel driving motor 19
Above stockpile, stirring motor 20 drives material casting roller 6 to rotate, and cantilever is gradually reduced, the puddler 7 on material casting roller 6 and material casting
Fertilizer in fertilizer heap is started progressively to be layered from top and turns over throwing to the direction of fermentation vat 1 other end, when material casting roller 6 is down to by plate 8
During fermentation vat 1 bottom, this fertilizer heap has all been turned over throwing to next station, turns over fertilizer layering and air contact during throwing, with
When distribute heat, be conducive to fertilizer to be fully contacted air, prevent fertilizer heap temperature too high, with constantly throwing is turned over to fertilizer heap,
When fertilizer heap is near the discharging opening 9 of fermentation vat 1, the fertilizer thrown is stopped by stock stopping door 11, drops down onto the first belt conveyor 14
On, fertilizer heap is pushed away stock stopping door 11 by the first belt conveyor 14, and now stirring motor 20 inverts, and material casting roller 6 changes to be thrown
Material direction, fertilizer heap is turned over throwing to fermentation vat 1 other end.During present invention work, fertilizer heap two end walls with fermentation vat 1 all the time
Keep at a distance, can effectively prevent material casting roller 6 and pool wall from colliding, lead to material casting roller 6 to damage, stirring can also be eliminated simultaneously
Dead angle, makes fertilizer be not accumulated in fermentation vat 1 two ends angle it is ensured that whole fertilizer all can effectively ferment.Fertilizer heap ferments
After finishing, stock stopping door 11 is opened, and the first belt conveyor 14 inverts, and material casting roller 6 is by fertilizer heap on the first belt conveyor 14
Turn over throwing, fertilizer is delivered in the hopper of packer 15 the first belt conveyor 14, carries out subsequent packages operation.Fertilizer fermented
Cheng Zhong, can be reached by shower 21 according to the humidity condition of fertilizer heap and keep the skin wet or liquid bacterial agent to fertilizer heap.The present invention
Using cantilever drive material casting roller 6 structure and conventional hydraulic cylinder piston rod directly drive the structure of equipment lifting compared with, save
Space above platform, is not required to the height of reserved hydraulic cylinder above the traversing platform 3, advantageously reduces workshop building cost,
Achieve that system is normally run in limited space.
The present invention in order to prevent because fertilizer viscosity larger, after causing fertilizer to contact with stock stopping door 11 or fermentation vat 1 end wall, glue
It is attached to and cannot participate in, on stock stopping door 11 or fermentation vat 1, the situation that next step turns over throwing, following structures can be adopted: stock stopping door 11 includes
One support arm 24 and the second support arm 25, the upper end of the first support arm 24 and the second support arm 25 is hinged with crossbeam 10 respectively, the
One support arm 24 and the second support arm 25 top are connected by support beam 29, install the second hydraulic pressure between support beam 29 and crossbeam 10
Cylinder 12, installs the first support roller 26 between the first support arm 24 and the second support arm 25 top, the first support arm 24 and second
Second support roller 27 is installed between brace 25 lower end, the first support roller 26 and the second support roller 27 all can be around respective central shafts
Rotation, the first support roller 26 and the second support roller 27 are connected by first annular conveyer belt 28, and fermentation vat 1 is relative with discharging opening 9
Other end side wall upper part the 3rd support roller 30 is installed, the 3rd support roller 30 lower section is near the position of the second belt conveyor 17 peace
Fill the 4th support roller 31, the 3rd support roller 30 and the 4th support roller 31 all can rotate around respective central shaft, the 3rd support roller
30 and the 4th support roller 31 connected by the second cycloconveyor belt 32.Fertilizer is thrown first annular conveyer belt 28 to stock stopping door 11
Or after on the second cycloconveyor belt 32 of fermentation vat 1 wall, with a large amount of adhesions of fertilizer, first annular conveyer belt 28 or the second
Cycloconveyor belt 32 occurs that side weight is more than the situation of opposite side, now conveyer belt meeting automatic moving, makes the fertilizer of adhesion
Drop down onto on the first belt conveyor 14 or the second belt conveyor 17, by the first belt conveyor 14 or the second belt conveyor 17
Again deliver in fertilizer heap.
The present invention is the dead angle eliminating between fermentation vat 1 two sides and bottom surface, can be in fermentation vat 1 bottom surface both sides and fermentation vat
It is respectively provided with clinoplain 33, the angle between clinoplain 33 and fermentation vat 1 bottom surface is 45 ° -60 ° between 1 side wall.Fertilizer exists
Voluntarily can slide to fermentation vat 1 bottom surface on clinoplain 33, be easy to material casting roller 6 and carry out turning over throwing.
Material casting roller 6, in order to eliminate the long Concentricity tolerance causing of material casting roller 6, can be made multi-segment structure by the present invention,
And arm 5 is set between adjacent material casting roller 6, concrete structure is as follows: cantilever includes many one end and hanging that traversing platform 3 is hinged
Arm 5, is respectively mounted material casting roller 6 between adjacent arm 5, bearing holder (housing, cover) 34 is installed in arm 5 lower end, installs rotating shaft 35 in bearing holder (housing, cover) 34, turns
Axle 35 one end is connected with the material casting roller 6 of arm 5 side, and rotating shaft 35 other end arranges spline 36, the material casting roller 6 of arm 5 opposite side
On open up spline 37, spline 36 is matched with spline 37.Said structure is prevented from material casting roller 6 due to own wt reason
Cause to deform, lead to concentricity that deviation occurs, cause situation about significantly swinging when rotating, between adjacent material casting roller 6, pass through spline
36 and spline 37 be connected the stress that can eliminate between adjacent material casting roller 6 it is ensured that the smooth rotation of material casting roller 6.
The present invention, in order to automatically measure to the temperature and humidity of fertilizer heap, can install the 3rd hydraulic pressure on cantilever
Cylinder 38, the piston rod of the 3rd hydraulic cylinder 38 is located at cantilever lower end, and the piston rod end of the 3rd hydraulic cylinder is installed epidemic disaster monitoring and visited
39.Hydraulic cylinder can be reached by by epidemic disaster monitoring probe 39 insertion fertilizer heap, epidemic disaster is supervised in fertilizer sweat
The real time data that probing 39 records is used for adjusting stirring speed and rate of water make-up.
Claims (3)
1. a kind of aerobic fertilizer fermentation system, including fermentation vat (1) it is characterised in that: fermentation vat (1) one end setting discharging opening
(9), fermentation vat two side roof part setting track (2), track (2) is upper to install traversing platform (3), and traversing platform (3) is upper to install walking
Wheel (4), road wheel (4) is connected with travel driving motor (19), and road wheel (4) is coordinated with track (2), below traversing platform (3)
Cantilever is installed, cantilever one end is hinged with traversing platform (3), installs first hydraulic cylinder (18) between cantilever and traversing platform (3), hangs
The arm other end installs material casting roller (6), and material casting roller (6) is connected with stirring motor (20), and the setting of material casting roller (6) periphery wall is multiple
Puddler (7), material casting plate (8), discharging opening top setting crossbeam (10) of fermentation vat (1) one end, horizontal stroke are installed in puddler (7) end
Stock stopping door (11) is installed below beam (10), stock stopping door (11) is hinged with crossbeam (10), pacifies between crossbeam (10) and stock stopping door (11)
Dress second hydraulic cylinder (12), second hydraulic cylinder (12) can drive stock stopping door (11) to rotate around crossbeam (10), discharging opening (9) bottom
Fermentation vat (1) bottom surface open up the first groove (13), the first belt conveyor (14), the first belt are installed in the first groove (13)
Conveyer (14) one end is located in fermentation vat (1), and the first belt conveyor (14) other end is located on the hopper of packer (15)
Side, fermentation vat (1) other end bottom surface relative with discharging opening (9) open up the second groove (16), installation the in the second groove (16)
Two belt conveyors (17), the width of the first belt conveyor (14) and the second belt conveyor (17) all with fermentation vat (1) bottom
Face width is identical, and the first belt conveyor (14) is located at the internal portion top surface of fermentation vat (1) and the second belt conveyor
(17) top surface is all flushed with fermentation vat (1) bottom surface, and shower (21) is installed in traversing platform (3) bottom, and shower (21) passes through
Flexible pipe (22) is connected with water storage box (23), and stock stopping door (11) includes the first support arm (24) and the second support arm (25), first
The upper end of brace (24) and the second support arm (25) is hinged with crossbeam (10) respectively, the first support arm (24) and the second support arm
(25) support beam (29) connection is passed through on top, installation second hydraulic cylinder (12) between support beam (29) and crossbeam (10), first
First support roller (26), the first support arm (24) and the second support arm are installed between brace (24) and the second support arm (25) top
(25) the second support roller (27) is installed between lower end, the first support roller (26) and the second support roller (27) all can be in respective
Heart axle rotates, and the first support roller (26) and the second support roller (27) are passed through first annular conveyer belt (28) and connected, fermentation vat (1) and
The relative other end side wall upper part of discharging opening (9) installs the 3rd support roller (30), near the second skin below the 3rd support roller (30)
The 4th support roller (31) is installed in position with conveyer (17), and the 3rd support roller (30) and the 4th support roller (31) all can be around each
From central shaft rotation, the 3rd support roller (30) and the 4th support roller (31) pass through the second cycloconveyor belt (32) connection, fertilizer
Thrown after going up to the first annular conveyer belt (28) of stock stopping door (11) or second cycloconveyor belt (32) of fermentation vat (1) wall,
With a large amount of adhesions of fertilizer, first annular conveyer belt (28) or the second cycloconveyor belt (32) occur that side weight is more than separately
The situation of side, now conveyer belt can automatic moving, make that the fertilizer of adhesion drops down onto the first belt conveyor 14 or the second belt is defeated
Send on machine (17), again deliver in fertilizer heap by the first belt conveyor (14) or the second belt conveyor (17), fermentation vat (1)
Be respectively provided with clinoplain (33) between the side wall of bottom surface both sides and fermentation vat (1), clinoplain (33) and fermentation vat (1) bottom surface it
Between angle be 45 ° -60 °, fertilizer on clinoplain (33) can voluntarily to fermentation vat 1 bottom surface slide.
2. a kind of aerobic fertilizer fermentation system according to claim 1 it is characterised in that: cantilever include many one end with horizontal
Move the arm (5) that platform (3) is hinged, between adjacent arm (5), be respectively mounted material casting roller (6), bearing holder (housing, cover) is installed in arm (5) lower end
(34) rotating shaft (35), is installed in bearing holder (housing, cover) (34), rotating shaft (35) one end is connected with the material casting roller (6) of arm (5) side, rotating shaft
(35) other end setting spline (36), the material casting roller (6) of arm (5) opposite side opens up spline (37), spline (36) and flower
Keyway (37) matches.
3. a kind of aerobic fertilizer fermentation system according to claim 1 it is characterised in that: on cantilever install the 3rd hydraulic cylinder
(38), the piston rod of the 3rd hydraulic cylinder (38) is located at cantilever lower end, and epidemic disaster monitoring is installed in the piston rod end of the 3rd hydraulic cylinder
Probe (39).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410473600.XA CN104230425B (en) | 2014-09-17 | 2014-09-17 | Aerobic fertilizer fermentation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410473600.XA CN104230425B (en) | 2014-09-17 | 2014-09-17 | Aerobic fertilizer fermentation system |
Publications (2)
| Publication Number | Publication Date |
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| CN104230425A CN104230425A (en) | 2014-12-24 |
| CN104230425B true CN104230425B (en) | 2017-02-01 |
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| CN201410473600.XA Active CN104230425B (en) | 2014-09-17 | 2014-09-17 | Aerobic fertilizer fermentation system |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104773936B (en) * | 2015-03-27 | 2017-08-25 | 成都科仪同创环保科技有限公司 | A kind of automatic turner of milling cutter type |
| CN107759264A (en) * | 2017-12-06 | 2018-03-06 | 无锡启集智能科技有限公司 | A kind of fertilizer zymotechnique |
| CN108519744A (en) * | 2018-04-10 | 2018-09-11 | 北京合清环保技术有限公司 | A kind of aerobic fermentation condition monitoring system |
| CN112341252A (en) * | 2020-11-17 | 2021-02-09 | 武汉木兰山水生态农业发展有限公司 | Fermentation and pile-turning method for aerobic microbial fertilizer |
| CN113620739B (en) * | 2021-09-15 | 2023-08-04 | 安徽惠禾壮生物科技股份有限公司 | Adjusting device for closed fermentation organic fertilizer and adjusting method thereof |
| CN113831168A (en) * | 2021-11-16 | 2021-12-24 | 广州稳德农业科技有限公司 | Composting process of groove type pile turning machine |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1789522A1 (en) * | 1990-10-31 | 1993-01-23 | Vnii Mekh Selskogo Khoz | Bird droppings reprocessing apparatus |
| CN2640987Y (en) * | 2003-09-03 | 2004-09-15 | 丁科峰 | Track type pile turning conveyer |
| CN2666911Y (en) * | 2003-12-12 | 2004-12-29 | 刘国明 | Equipment for turning over compost heap |
| CN100484903C (en) * | 2006-05-15 | 2009-05-06 | 朱华伦 | Fermentation treater of zero-discharge fowl and animal excrement |
| KR100717718B1 (en) * | 2006-10-18 | 2007-05-11 | 이수룡 | Mixing and transporting device for producing fermented fertilizer using organic waste |
| KR101391638B1 (en) * | 2012-10-15 | 2014-05-30 | 최홍림 | Dry ananerobic composting facility |
| CN203768250U (en) * | 2014-04-05 | 2014-08-13 | 秦皇岛易森自动控制设备有限公司 | Quick environment-friendly treating machine for waste livestock and poultry |
| CN204125395U (en) * | 2014-09-17 | 2015-01-28 | 郑晓东 | A kind of aerobic fertilizer fermentation system |
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