CN104227043B - A kind of radially overflow the patch system of glue and method thereof for alleviating tyre adjustable die - Google Patents
A kind of radially overflow the patch system of glue and method thereof for alleviating tyre adjustable die Download PDFInfo
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- CN104227043B CN104227043B CN201310239998.6A CN201310239998A CN104227043B CN 104227043 B CN104227043 B CN 104227043B CN 201310239998 A CN201310239998 A CN 201310239998A CN 104227043 B CN104227043 B CN 104227043B
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- data
- repairing
- alleviating
- processing equipment
- adjustable die
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- 238000000034 method Methods 0.000 title claims abstract description 43
- 239000003292 glue Substances 0.000 title claims abstract description 27
- 238000005259 measurement Methods 0.000 claims abstract description 25
- 230000003213 activating effect Effects 0.000 claims abstract description 9
- 238000013500 data storage Methods 0.000 claims abstract description 9
- 239000011324 bead Substances 0.000 claims description 10
- 230000002159 abnormal effect Effects 0.000 claims description 4
- 238000004364 calculation method Methods 0.000 claims description 4
- 230000008439 repair process Effects 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000005476 soldering Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C33/74—Repairing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/70—Maintenance
- B29C2033/705—Mould inspection means, e.g. cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Tyre Moulding (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of patch system for alleviating the most excessive glue of tyre adjustable die, including controlling device, parameter measuring apparatus for measurement data, data processing equipment and performing device, control device to control connect measurement apparatus and perform device, the input of the outfan electrical connection data processing equipment of measurement apparatus, the outfan electrical connection of data processing equipment performs device；Data processing equipment includes data storage and data processor, and data storage is for storing the normal data of setting, and data processor is for carrying out calculating process by the data that parameter measuring apparatus is measured；It is processed to result afterwards transmit to performing device；The invention also discloses a kind of method for repairing and mending；Use patch system provided by the present invention and method for repairing and mending so that the every size of goods of production all can meet GB, improves simultaneously and repairs mould efficiency, reduce repair cost, reduces the activating mold requirement to employee skill.
Description
Technical field
The present invention relates to tire art, specifically, relate to a kind of for alleviating the most excessive glue of tyre adjustable die
Patch system and method thereof.
Background technology
The activating mold of general tire is by 8 pieces of pattern blocks, and upper and lower two pieces of tyre beads composition;In use, pattern block
Between wear and tear due to extruding etc., cause the fit clearance of pattern block to become big, after combination completes, it is impossible to complete Guan Bi, have gap,
Cause the glue that overflows；Therefore activating mold is repaired, be allowed to not affect the molding of tyre tread.
But the repair scheme of activating mold is generally soldering, although processing ease, but soldering is easily caused activating mold
Local deformation, make final tire can not meet technological requirement, thus affect the stability of product.
Summary of the invention
For solving above-mentioned technical problem, it is an object of the invention to provide a kind of goods equal energy of every size making and producing
Meet GB, improve simultaneously and repair mould efficiency, reduce repair cost, reduce the one use that employee skill is required by activating mold
In the patch system and the method thereof that alleviate the most excessive glue of tyre adjustable die.
For reaching above-mentioned purpose, technical scheme is as follows: one is used for alleviating the most excessive glue of tyre adjustable die
Patch system, including controlling device, parameter measuring apparatus for measurement data, data processing equipment and performing device,
Described control device controls connect described measurement apparatus and perform device, and the outfan of described measurement apparatus electrically connects described number
According to the input of processing means, the outfan of described data processing equipment electrically connects described execution device；
Described data processing equipment includes that data storage and data processor, described data storage are used for storing setting
Reference value, described data processor carries out calculating process for the data measured by described parameter measuring apparatus；Afterwards by it
Result is transmitted to performing device.
Further, described parameter measuring apparatus is clearance meter and/or laser range finder.
Further, described control device is PLC or industrial computer.
Further, described execution device is numerically controlled lathe.
Further, described patch system also includes for video data and the display screen of data calculation processes.
A kind of method for repairing and mending for alleviating the most excessive glue of tyre adjustable die, its step is as follows:
One: described parameter measuring apparatus carries out the measurement of related data: measure the total backlash amount of pattern block, measure decorative pattern
Block and the gap value examining and treating tool；Measure the SD diameter after pattern block combination, measure the SD diameter of upper and lower tyre bead, and will
Above-mentioned measurement data sends data processing equipment to；
Two: described data processing equipment carries out the calculating of related data: calculate gap variable quantity by correlation formula, straight
Footpath variable quantity, measure gap value and pattern block actual Guan Bi difference in diameter' and the actual car amount of repairing Φ, and by reality
The car amount of repairing Φ is converted to perform instruction and sends execution device to；
Three: after receiving the actual car amount of the repairing Φ instruction that described step 2 draws, described execution device carries out repairing mould.
Further, described gap variable quantityCalculating process be:,On the basis of be worth；Described
Diameter variable quantityCalculating process be:。
Further, described measurement gap value Guan Bi actual with pattern block difference in diameter' calculating process be:'
=Φ1-Φ2；The actual car amount of repairing Φ=-'+the magnitude of interference, wherein, the magnitude of interference takes empirical value.
Further, need with examining and treating tool, mould is done constant temperature process before measuring related data.
Further, after carrying out described constant temperature process, also need to enter mould and the abnormal jut examining and treating tool junction
Row milled processed.
Using technique scheme, technical solution of the present invention provides the benefit that: use the patch system that the present invention provides
And method for repairing and mending so that tire is during producing, and glue phenomenon of overflowing alleviates significantly, and meanwhile, the goods produced have following excellent
Point: one, the product properties produced with revise before the properties such as homogeneity be not affected；Two, the goods produced are every
Size all can meet national standard；Three, improve repairing mould efficiency, reduce repair cost；Four, activating mold is reduced to employee's skill
The requirement of energy；Five, the magnitude of interference is increased, it is easier to mould assembles and adjusts, and promotes the efficiency of assembly jig.On the whole, overturn
The mode of conventional repair mould, with the relation of pattern block Yu bead diameter, is changed into repairing mould car and goes part tyre bead amount
Reach to repair purpose, overcome soldering and make die deformation and the high shortcoming of repair cost.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme in embodiment of the present invention technology, in embodiment technology being described below
The required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only some realities of the present invention
Execute example, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to according to these accompanying drawings
Obtain other accompanying drawing.
Fig. 1 is the structured flowchart of a kind of patch system for alleviating the most excessive glue of tyre adjustable die of the present invention；
Fig. 2 is the flow chart of a kind of method for repairing and mending for alleviating the most excessive glue of tyre adjustable die of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
Embodiment 1
As it is shown in figure 1, a kind of patch system for alleviating the most excessive glue of tyre adjustable die, including controlling device, use
In the parameter measuring apparatus of measurement data, data processing equipment and perform device, control device control to connect measurement apparatus with
And execution device, the input of the outfan electrical connection data processing equipment of measurement apparatus, the outfan electricity of data processing equipment
Connect and perform device；
Data processing equipment includes data storage and data processor, and data storage is for storing the benchmark of setting
Value, data processor is for carrying out calculating process by the data that parameter measuring apparatus is measured；It is processed to result afterwards transmit extremely
Perform device；Patch system also includes for video data and the display screen of data calculation processes.
The operation principle of the present invention is described below: related data is measured by parameter measuring apparatus, is transferred to number afterwards
According to processing means, data processing equipment is processed by internal formula calculating automatically, by result (i.e. according to the data of transmission
The actual car amount of repairing Φ) it is transferred to perform device, after receiving the instruction of data processing equipment, control device and will control to perform dress
Put and operate accordingly.
Embodiment 2
Remaining is same as the previously described embodiments, and difference is, parameter measuring apparatus is clearance meter and/or Laser Measuring
Distance meter.
Embodiment 3
Remaining is same as in Example 1, and difference is, controlling device is PLC or industrial computer.
Embodiment 4
Remaining is same as in Example 1, and difference is, execution device is numerically controlled lathe.
Embodiment 5
As in figure 2 it is shown, a kind of method for repairing and mending for alleviating the most excessive glue of tyre adjustable die, its step is as follows:
One, mould with examine and treat tool pretreatment: to mould and examine and treat tool do constant temperature process；Afterwards by mould with examine and treat conjunction of signing an undertaking
The abnormal jut at place is ground processing；
Two: parameter measuring apparatus carries out the measurement of related data: measure the total backlash amount of pattern block, measure pattern block with
Examine and treat the gap value of tool；Measure the SD diameter after pattern block combination, measure the SD diameter of upper and lower tyre bead, and by above-mentioned
Measurement data sends data processing equipment to；
Three: data processing equipment carries out the calculating of related data: calculate gap variable quantity by correlation formula, diameter become
Change amount, measure gap value and pattern block actual Guan Bi difference in diameter' and the actual car amount of repairing Φ, and actual car is repaiied
Amount Φ is converted to perform instruction and sends execution device to；
Four: after receiving the actual car amount of the repairing Φ instruction that step 3 draws, perform device and carry out repairing mould.
Wherein, gap variable quantityCalculating process be:,On the basis of be worth；Diameter variable quantityCalculating process be:；Measure gap value Guan Bi actual with pattern block difference in diameter' calculating process
For:'=Φ1-Φ2；The actual car amount of repairing Φ=-'+the magnitude of interference, the magnitude of interference takes empirical value.
Embodiment 6
This process is carried out in mould detection room, uses 195/45R16 KR20 02# mould, and detailed process is as follows:
The first step: mould is placed in 25 DEG C of environment of constant temperature 24 hours with examining and treating tool, makes mould and examine and treat tool bulk temperature
It is in 25 DEG C, carries out constant temperature process, in order to follow-up survey calculation；
Second step: the abnormal projection part of mould with the junction examining and treating tool is ground off, so that the accuracy of measurement data；
3rd step: use laser range finder and/or measurement to draw related data: SD diameter of phi 1=528.13mm；SD is straight
Footpath Φ 2=528mm；Total backlash δ 1=2.74mm, measures the pattern block back side and gap delta 2=0mm(examined and treated between tool finds reference value
For: δ 4=2.22mm)；Reference value is pre-stored within data storage, then can automatically call in data when carrying out calculating and processing.
4th step: the formula that data processor is arranged by inside calculates related data, calculates process as follows:
1)=2.74-2.22=0.52mm, show that gap variable quantity δ 3 is for 0.52mm；
2)=0.52/3.1416=0.166mm, draws diameter variable quantityFor 0.166mm.
3) measuring gap value Guan Bi actual with pattern block difference in diameter is:
'=Φ1-Φ2=528.13-528=0.13mm
4) data processor increases the magnitude of interference of 0.08mm automatically, draws the actual car amount of repairing:
The actual car amount of repairing Φ=-'+the magnitude of interference=0.166-0.13=0.08=0.116mm
Mould outside dimension tolerance: +/-5.268mm, mould needs car to repair 0.116mm in the margin of tolerance, after finishing, raw
The tire produced meets national standard.
5th step: after receiving the 4th step actual car amount of repairing Φ instruction, numerical control machine wheeled litter removes tyre bead 0.116mm.
By technique scheme, technical solution of the present invention provides the benefit that: use the patch system that the present invention provides
And method for repairing and mending so that tire is during producing, and glue phenomenon of overflowing alleviates significantly, and meanwhile, the goods produced have following excellent
Point: one, the properties such as homogeneity before the product properties of production and amendment is not affected；Two, the goods produced are every
Size all can meet national standard；Three, improve repairing mould efficiency, reduce repair cost；Four, activating mold is reduced to employee's skill
The requirement of energy；Five, the magnitude of interference is increased, it is easier to mould assembles and adjusts, and promotes the efficiency of assembly jig.On the whole, overturn
Which part wears of traditional moulds, repairs the mode of appropriate section, with the relation of pattern block Yu bead diameter, is turned by repairing mould
Becoming car goes part tyre bead amount to reach to repair purpose, overcomes soldering and makes die deformation and the high shortcoming of repair cost.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention.
Multiple amendment to these embodiments will be apparent from for those skilled in the art, as defined herein
General Principle can realize without departing from the spirit or scope of the present invention in other embodiments.Therefore, the present invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein and features of novelty phase one
The widest scope caused.
Claims (10)
1. one kind radially overflows the patch system of glue for alleviating tyre adjustable die, it is characterised in that include controlling device, for
The parameter measuring apparatus of measurement data, data processing equipment and execution device, described control device controls to connect described parameter
Measurement apparatus and execution device, the outfan of described measurement apparatus electrically connects the input of described data processing equipment, described
The outfan of data processing equipment electrically connects described execution device；
Described data processing equipment includes data storage and data processor, and described data storage is for storing the base of setting
Quasi-value, described data processor carries out calculating process for the data measured by described parameter measuring apparatus；It is processed to afterwards
Result is transmitted to performing device:
Described repaired by following step for alleviating radially the overflow patch system of glue of tyre adjustable die, specifically include with
Lower step:
One: described parameter measuring apparatus carries out the measurement of related data: measure total backlash amount δ of pattern block1, measure pattern block with
Examine and treat the gap value δ of tool2；Measure the SD diameter of phi after pattern block combination1, measure the SD diameter of phi of upper and lower tyre bead2；And by above-mentioned
Measurement data sends described data processing equipment to；
Two: described data processing equipment carries out the calculating of related data: calculate gap variable quantity δ by correlation formula3, diameter become
Change amount ΔΦ, measurement gap value Guan Bi actual with pattern block difference in diameter ΔΦ ' and the actual car amount of repairing Φ；And actual car is repaiied
Amount Φ is converted to perform instruction and sends described execution device to；
Three: after receiving the actual car amount of the repairing Φ instruction that described step 2 draws, described execution device carries out repairing mould.
The most according to claim 1 for alleviating the patch system of the most excessive glue of tyre adjustable die, it is characterised in that described
Parameter measuring apparatus is clearance meter and/or laser range finder.
The most according to claim 1 for alleviating the patch system of the most excessive glue of tyre adjustable die, it is characterised in that described
Controlling device is PLC or industrial computer.
The most according to claim 1 for alleviating the patch system of the most excessive glue of tyre adjustable die, it is characterised in that described
Execution device is numerically controlled lathe.
The most according to claim 1 for alleviating the patch system of the most excessive glue of tyre adjustable die, it is characterised in that described
Also include for video data and data calculation processes for alleviating radially the overflow patch system of glue of tyre adjustable die
Display screen.
6., for alleviating a method for repairing and mending for the most excessive glue of tyre adjustable die, use and be used for as claimed in claim 1 subtracting
The patch system of the most excessive glue of passenger tyre activating mold, it is characterised in that its step is as follows:
One: described parameter measuring apparatus carries out the measurement of related data: measure total backlash amount δ of pattern block1, measure pattern block with
Examine and treat the gap value δ of tool2；Measure the SD diameter of phi after pattern block combination1, measure the SD diameter of phi of upper and lower tyre bead2；And by above-mentioned
Measurement data sends data processing equipment to；
Two: described data processing equipment carries out the calculating of related data: calculate gap variable quantity δ by correlation formula3, diameter become
Change amount ΔΦ, measurement gap value Guan Bi actual with pattern block difference in diameter ΔΦ ' and the actual car amount of repairing Φ；And actual car is repaiied
Amount Φ is converted to perform instruction and sends execution device to；
Three: after receiving the actual car amount of the repairing Φ instruction that described step 2 draws, described execution device carries out repairing mould.
The most according to claim 6 for alleviating the method for repairing and mending of the most excessive glue of tyre adjustable die, it is characterised in that described
In step 2, described gap variable quantity δ3Calculating process be: δ3=δ1-δ2-δ4, δ4On the basis of be worth；Described diameter variation delta
The calculating process of Φ is: ΔΦ=δ3/π。
The most according to claim 6 for alleviating the method for repairing and mending of the most excessive glue of tyre adjustable die, it is characterised in that described
The calculating process measuring gap value Guan Bi actual with pattern block difference in diameter ΔΦ ' in step 2 is: ΔΦ '=Φ1-Φ2；Real
The border car amount of repairing Φ=ΔΦ-ΔΦ '+magnitude of interference, wherein, the magnitude of interference takes empirical value.
The most according to claim 6 for alleviating the method for repairing and mending of the most excessive glue of tyre adjustable die, it is characterised in that surveying
Need before amount related data with examining and treating tool, mould is done constant temperature process.
The most according to claim 9 for alleviating the method for repairing and mending of the most excessive glue of tyre adjustable die, it is characterised in that enter
After the described constant temperature of row processes, also need to be ground processing by mould and the abnormal jut examining and treating tool junction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310239998.6A CN104227043B (en) | 2013-06-18 | 2013-06-18 | A kind of radially overflow the patch system of glue and method thereof for alleviating tyre adjustable die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310239998.6A CN104227043B (en) | 2013-06-18 | 2013-06-18 | A kind of radially overflow the patch system of glue and method thereof for alleviating tyre adjustable die |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104227043A CN104227043A (en) | 2014-12-24 |
| CN104227043B true CN104227043B (en) | 2016-12-28 |
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| CN201310239998.6A Active CN104227043B (en) | 2013-06-18 | 2013-06-18 | A kind of radially overflow the patch system of glue and method thereof for alleviating tyre adjustable die |
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| CN (1) | CN104227043B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2555121Y (en) * | 2001-05-20 | 2003-06-11 | 缪山林 | Self-adaptive functional digital control full automatic spindle disk special finish turning machine with workpiece sensing and tool carrier positioning |
| TW552188B (en) * | 2001-11-16 | 2003-09-11 | Towa Corp | Apparatus and method for evaluating degree of adhesion of adherents to mold surface, apparatus and method for surface treatment of mold surface and method and apparatus for cleaning mold used for molding resin |
| US7300270B2 (en) * | 2005-07-30 | 2007-11-27 | D-M-E Company | Apparatus for injection molding |
| CN101693298B (en) * | 2009-10-13 | 2012-09-19 | 潘吕建 | Automatic edge turning chamfering machine |
| CN202677159U (en) * | 2012-05-31 | 2013-01-16 | 建大橡胶（中国）有限公司 | Tyre sulfuration group control system |
| CN203304583U (en) * | 2013-06-18 | 2013-11-27 | 建大橡胶（中国）有限公司 | Repairing system used for relieving radial glue overflow of tyre segmental mold |
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2013
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| Publication number | Publication date |
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