CN104226736B - A kind of accurate web plate levelling machine - Google Patents
A kind of accurate web plate levelling machine Download PDFInfo
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- CN104226736B CN104226736B CN201410452604.XA CN201410452604A CN104226736B CN 104226736 B CN104226736 B CN 104226736B CN 201410452604 A CN201410452604 A CN 201410452604A CN 104226736 B CN104226736 B CN 104226736B
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Abstract
A kind of accurate web plate levelling machine, relates to a kind of levelling machine, solves because die cut causes the problem of veneer.Comprise support, sill, entablature and smoothing unit, also comprise transmission case, be separately fixed at the support bracket fastened left and right sides, transmission case internal fixtion has multiple gear train, described gear train comprises driving bevel gear, driven bevel pinion and roller gear, interval is fixing uniformly is in the same way enclosed within driving shaft for driving bevel gear, one end of described working roll is stretched in transmission case through fixed support, small cylinder gear is fixed with at end, two small cylinder gears engage with a roller gear respectively, make a roller gear can drive two small cylinder gears; Described working roll and the diameter of intermediate calender rolls are 30mm.The working roll that the present invention adopts 30mm diameter superfine, is convenient to make plate in smoothing process, produce enough bending so that its generation plastic deformations, thus is convenient to the smoothing of plate.
Description
Technical field
The present invention relates to a kind of levelling machine, specifically a kind of accurate web plate levelling machine.
Background technology
At present, have considerable to a dull and stereotyped punching process on the market, could continue after the PROCESS FOR TREATMENT such as many places multi-angle cutting process to use, but, with these process, the flatness in plate face is impacted, plate face is caused to produce various bending defect, because web plate distortion is irregular, it must be made to produce plastic deformation just can make it smooth, find in practice that working roll more carefully more easily makes plate produce plastic deformation, but along with the size of the corresponding traditional transmission gear that attenuates of working roll will become large, and the diameter that will reach in theory, traditional transmission gear will become huge, integral device is caused to use, solution also not good at present.
Summary of the invention
The object of the present invention is to provide a kind of accurate web plate levelling machine, solve because die cut causes the problem of veneer.
The technical solution adopted for the present invention to solve the technical problems is: a kind of accurate web plate levelling machine, comprise support, sill, entablature and smoothing unit, described smoothing unit comprises two groups of working rolls, intermediate calender rolls and backing roll, two groups of working rolls are oppositely arranged, two groups of intermediate calender rolls lay respectively at the outside of working roll, two groups of backing rolls lay respectively at the outside of intermediate calender rolls, sill is fixed on support, entablature is fixed on sill top, smoothing unit is fixed between entablature and sill, the two ends of working roll are separately fixed on the fixed support between entablature and sill, it is characterized in that, also comprise transmission case, transmission case is divided into upper gear box and lower transmission case, be separately fixed at the support bracket fastened left and right sides, transmission case internal fixtion has multiple gear train, described gear train comprises driving bevel gear, driven bevel pinion and roller gear, interval is fixing uniformly is in the same way enclosed within driving shaft for driving bevel gear, both ends of main drive shaft is fixed on transmission tank wall, and one end is connected with the output of hydraulic motor by shaft coupling, one end of what driven bevel pinion was fixed be enclosed within driven shaft, the other end of driven shaft is fixed on fixed support by bearing block, driven bevel pinion one end is engaged with driving bevel gear one_to_one corresponding, the other end of driven bevel pinion is fixed with roller gear, roller gear and driven bevel pinion are integrated part, one end of described working roll is stretched in transmission case through fixed support, and be fixed with small cylinder gear at end, two small cylinder gears engage with a roller gear respectively, make a roller gear can drive two small cylinder gears, working roll and the assembly of upper gear box internal gear of top are closed, and working roll and the assembly of lower transmission case internal gear of below are closed, described working roll and the diameter of intermediate calender rolls are 30mm.
Described working roll two ends are fixed by brasses.
Be respectively equipped with Quenching Sheet up and down inside described fixed support, the two ends of intermediate calender rolls are embedded with steel ball respectively, and steel ball withstands in Quenching Sheet.
The inner side of described entablature and sill is fixed with the uniform supporting seat in interval in the horizontal direction respectively, and backing roll is fixed in supporting seat, and described backing roll is roller bearing.
The invention has the beneficial effects as follows:
1. adopt the working roll that 30mm diameter is superfine, be convenient to make plate in smoothing process, produce enough bending so that its generation plastic deformations, thus be convenient to the smoothing of plate.
2. by adopting bevel gear group to solve because working roll attenuates the huge problem causing transmission Cylinder Gear roller box size to become, both ensure that required driving force, the size of reducing again, transmission case is divided into two, the mode adopting the left and right sides to fix respectively, can solve the problem that homonymy be can not let go because space is little.
3. backing roll adopts high accuracy roller bearing, and arrangement is as far as possible many in the direction of the width, gives intermediate calender rolls and the enough support of working roll.
Accompanying drawing explanation
Fig. 1 is front view of the present invention,
Fig. 2 is the top view of Fig. 1,
Fig. 3 is the partial enlarged drawing of Fig. 1.
In figure: 1 support, 2 sills, 3 entablatures, 4 working rolls, 5 intermediate calender rolls, 6 backing rolls, 7 fixed supports, 8 transmission cases, 9 driving bevel gears, 10 driven bevel pinions, 11 roller gears, 12 driving shafts, 13 hydraulic motors, 14 driven shafts, 15 small cylinder gears, 16 Quenching Sheet, 17 steel balls, 18 supporting seats.
Detailed description of the invention
As Fig. 1, Fig. 2, shown in Fig. 3, a kind of accurate web plate levelling machine, comprise support 1, sill 2, entablature 3 and smoothing unit, described smoothing unit comprises two groups of working rolls 4, intermediate calender rolls 5 and backing roll 6, two groups of working rolls 4 are oppositely arranged, two groups of intermediate calender rolls 5 lay respectively at the outside of working roll 4, two groups of backing rolls 6 lay respectively at the outside of intermediate calender rolls 5, sill 2 is fixed on support 1, entablature 3 is fixed on sill 2 top, smoothing unit is fixed between entablature 3 and sill 2, the two ends of working roll 4 are separately fixed on the fixed support 7 between entablature 3 and sill 2, also comprise transmission case 8, transmission case 8 is divided into upper gear box and lower transmission case, be separately fixed at the left and right sides of fixed support 7, transmission case 8 internal fixtion has multiple gear train, described gear train comprises driving bevel gear 9, driven bevel pinion 10 and roller gear 11, interval is fixing uniformly is in the same way enclosed within driving shaft 12 for driving bevel gear 9, driving shaft 12 two ends are fixed on transmission case 8 wall, and one end is connected by the output of shaft coupling with hydraulic motor 13, one end being enclosed within driven shaft 14 that driven bevel pinion 10 is fixing, the other end of driven shaft 14 is fixed on fixed support 7 by bearing block, driven bevel pinion 10 engages with driving bevel gear 9 one_to_one corresponding, the other end of driven bevel pinion 10 is fixed with roller gear 11, roller gear 11 and driven bevel pinion 10 are integrated part, one end of described working roll 4 is stretched in transmission case 8 through fixed support 7, and be fixed with small cylinder gear 15 at end, two small cylinder gears 15 engage with a roller gear 11 respectively, make a roller gear 11 can drive two small cylinder gears 15, working roll 4 and the assembly of upper gear box internal gear of top are closed, and working roll 4 and the assembly of lower transmission case internal gear of below are closed, described working roll 4 and the diameter of intermediate calender rolls 5 are 30mm.Driving shaft 12 is rotated by hydraulic motor 13, each driving bevel gear 9 on driving shaft 12 is made to drive a driven bevel pinion 10 to rotate, driven bevel pinion 10 and a roller gear 11 are made of one simultaneously, thus, driven bevel pinion 10 drives this roller gear 11 to rotate when rotating, roller gear 11 drives two small cylinder gears 15 of working roll 4 end to rotate, and working roll 4 rotates thus.
Further, working roll 4 two ends are fixed by brasses, give working roll axial location and give its radial support high-speed rotation provide support and lubricate.Use the benefit of brasses to be that its installing space is little, substitute bearing.
Further, as shown in Figure 3, be respectively equipped with Quenching Sheet 16 inside fixed support 7, the two ends of intermediate calender rolls 5 are embedded with steel ball 17 respectively, and steel ball 17 withstands in Quenching Sheet 16, prevent it from axially producing greatly apart from mobile.
Further, the inner side of entablature 3 and sill 2 is fixed with the uniform supporting seat 18 in interval in the horizontal direction respectively, and backing roll 6 is fixed in supporting seat 18, and described backing roll 6 is roller bearing, arrangement is as far as possible many in the direction of the width, gives intermediate calender rolls and the enough support of working roll.
Claims (4)
1. an accurate web plate levelling machine, comprise support, sill, entablature and smoothing unit, described smoothing unit comprises two groups of working rolls, intermediate calender rolls and backing roll, two groups of working rolls are oppositely arranged, two groups of intermediate calender rolls lay respectively at the outside of working roll, two groups of backing rolls lay respectively at the outside of intermediate calender rolls, sill is fixed on support, entablature is fixed on sill top, smoothing unit is fixed between entablature and sill, the two ends of working roll are separately fixed on the fixed support between entablature and sill, it is characterized in that, also comprise transmission case, transmission case is divided into upper gear box and lower transmission case, be separately fixed at the support bracket fastened left and right sides, transmission case internal fixtion has multiple gear train, described gear train comprises driving bevel gear, driven bevel pinion and roller gear, interval is fixing uniformly is in the same way enclosed within driving shaft for driving bevel gear, both ends of main drive shaft is fixed on transmission tank wall, and one end is connected with the output of hydraulic motor by shaft coupling, one end of what driven bevel pinion was fixed be enclosed within driven shaft, the other end of driven shaft is fixed on fixed support by bearing block, driven bevel pinion one end is engaged with driving bevel gear one_to_one corresponding, the other end of driven bevel pinion is fixed with roller gear, roller gear and driven bevel pinion are integrated part, one end of described working roll is stretched in transmission case through fixed support, and be fixed with small cylinder gear at end, two small cylinder gears engage with a roller gear respectively, make a roller gear can drive two small cylinder gears, working roll and the assembly of upper gear box internal gear of top are closed, and working roll and the assembly of lower transmission case internal gear of below are closed, described working roll and the diameter of intermediate calender rolls are 30mm.
2. the accurate web plate levelling machine of one according to claim 1, is characterized in that, described working roll two ends are fixed by brasses.
3. the accurate web plate levelling machine of one according to claim 1, is characterized in that, be respectively equipped with Quenching Sheet up and down inside described fixed support, the two ends of intermediate calender rolls are embedded with steel ball respectively, and steel ball withstands in Quenching Sheet.
4. the accurate web plate levelling machine of the one according to any one of claim 1-3, it is characterized in that, the inner side of described entablature and sill is fixed with the uniform supporting seat in interval in the horizontal direction respectively, and backing roll is fixed in supporting seat, and described backing roll is roller bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410452604.XA CN104226736B (en) | 2014-09-05 | 2014-09-05 | A kind of accurate web plate levelling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410452604.XA CN104226736B (en) | 2014-09-05 | 2014-09-05 | A kind of accurate web plate levelling machine |
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| Publication Number | Publication Date |
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| CN104226736A CN104226736A (en) | 2014-12-24 |
| CN104226736B true CN104226736B (en) | 2016-02-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410452604.XA Active CN104226736B (en) | 2014-09-05 | 2014-09-05 | A kind of accurate web plate levelling machine |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112935015A (en) * | 2021-02-08 | 2021-06-11 | 江门市新会区园达工具有限公司 | Leveling machine capable of dynamically adjusting leveling gap |
| CN113020328B (en) * | 2021-02-08 | 2024-01-19 | 江门市新会区园达工具有限公司 | High-precision roller type leveler |
| CN114101389B (en) * | 2022-01-27 | 2022-04-19 | 广东库迪数控技术有限公司 | Leveling device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63199023A (en) * | 1987-02-12 | 1988-08-17 | Fuji Photo Film Co Ltd | Roll leveler |
| CN1535775A (en) * | 2003-04-04 | 2004-10-13 | 徐全德 | Improved structure of metal plate levelling table seat |
| CN201371178Y (en) * | 2009-01-16 | 2009-12-30 | 陈桢粦 | Leveling machine driven by multi-stage gear |
| CN203018493U (en) * | 2012-10-26 | 2013-06-26 | 南京新立讯电器有限责任公司 | Leveling machine |
| CN203380220U (en) * | 2013-07-08 | 2014-01-08 | 江苏中海重型机床有限公司 | High-efficiency board levelling machine |
| CN204148297U (en) * | 2014-09-05 | 2015-02-11 | 济南艺高数控机械有限公司 | A kind of accurate web plate levelling machine |
-
2014
- 2014-09-05 CN CN201410452604.XA patent/CN104226736B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63199023A (en) * | 1987-02-12 | 1988-08-17 | Fuji Photo Film Co Ltd | Roll leveler |
| CN1535775A (en) * | 2003-04-04 | 2004-10-13 | 徐全德 | Improved structure of metal plate levelling table seat |
| CN201371178Y (en) * | 2009-01-16 | 2009-12-30 | 陈桢粦 | Leveling machine driven by multi-stage gear |
| CN203018493U (en) * | 2012-10-26 | 2013-06-26 | 南京新立讯电器有限责任公司 | Leveling machine |
| CN203380220U (en) * | 2013-07-08 | 2014-01-08 | 江苏中海重型机床有限公司 | High-efficiency board levelling machine |
| CN204148297U (en) * | 2014-09-05 | 2015-02-11 | 济南艺高数控机械有限公司 | A kind of accurate web plate levelling machine |
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| CN104226736A (en) | 2014-12-24 |
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