CN104217900A - High-speed electromagnetic mechanism long in service life - Google Patents
High-speed electromagnetic mechanism long in service life Download PDFInfo
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- CN104217900A CN104217900A CN201410428295.2A CN201410428295A CN104217900A CN 104217900 A CN104217900 A CN 104217900A CN 201410428295 A CN201410428295 A CN 201410428295A CN 104217900 A CN104217900 A CN 104217900A
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Abstract
The invention relates to a high-speed electromagnetic mechanism long in service life and relates to the technical field of electromagnetic mechanisms. The high-speed electromagnetic mechanism is characterized in that a lower shell and an upper shell are fixedly connected, a damping pad is mounted at the bottom of the lower shell, a static iron core is mounted on the damping pad, and the static iron core is fixed on the lower shell through a static iron core fixing pressing plate; a maintaining electromagnet shell sleeves and is fixed on the lower shell, a maintaining electromagnet coil is nested into the maintaining electromagnet shell, a maintaining electromagnet movement mandrel is nested into the maintaining electromagnet coil, one end of a maintaining electromagnet reset spring attaches to the maintaining electromagnet coil movement mandrel, and the other end of the maintaining electromagnet reset spring attaches to the maintaining electromagnet coil; a self-locking mechanism shell sleeves and is fixed on the static iron core, a slide connecting rod is hinged and slidably fixed in the self-locking mechanism shell, a self-locking movable pull rod is fixedly hinged in the self-locking mechanism shell, and a reset stretching spring is mounted below the self-locking movable pull rod. By the high-speed electromagnetic mechanism, the problems that an existing electromagnetic mechanism is high in energy consumption, slow in closing and separating of an upper iron core and a lower iron core, easy in burning of upper and lower contacts, and easy is arc discharge of the upper and lower contacts are solved.
Description
Technical field:
The present invention relates to electromagnetic mechanism technical field, be specifically related to a kind of high speed long-life electromagnetic mechanism.
Background technology:
Existing electromagnetic mechanism is all utilize coil electricity that upper and lower iron core is closed, in order to remain closed, solenoid is in the energized state always, not only reduce the useful life of solenoid like this, the temperature of solenoid remains on higher level always, cause solenoid aging speed to be exceedingly fast, have a strong impact on adhesive dynamics and the closing speed of electromagnet.Therefore contactor electromagnet coil burnout situation is also more common.
Have again be exactly iron core in closing course, overcome the resistance of back-moving spring, so just cause the reduction of iron core closing speed, when in use, contactor is generally in closed state long-term, causes damping spring, under tripping spring is in energy storage state for a long time.By the physical characteristic of spring, can show that contactor is after operation a period of time, time of its opening velocity upper and prevent closed spring performance on worse and worse.So, often there will be contactor point/close load time contact burnt/burn.The coil blackout when discharging, automatically reset by back-moving spring, opening speed reduces greatly, also very easily produces contact arc discharge phenomenon, makes the life-span of upper and lower contact also greatly reduce like this.
Also have a kind of energy-saving electrical magnetic mechanism to be generally that magnetic keeps, this kind of electromagnetic mechanism is coil energization, keeps attracting state by permanent magnet, the coil blackout when hold mode, and runs in low-power consumption electricity consumption situation.In attracting process, the resistance of back-moving spring to be overcome equally, reduce the closing speed of iron core, make contact easily produce phenomenon of arc discharge equally in closing course, the life-span of upper and lower contact is also reduced greatly.
Summary of the invention:
The object of this invention is to provide a kind of high speed long-life electromagnetic mechanism, it can solve high, the upper and lower iron core of existing electromagnetic mechanism energy consumption and to close and opening velocity is slow, upper and lower contact easily burns, the problem of the easy arcing of upper and lower contact.
In order to solve the problem existing for background technology, the present invention is by the following technical solutions: it comprises dynamic ram, upper shell, dynamic iron core, dynamic iron core mounting plate, static iron core, coil, static iron core fixation clip, beam, lower house, keep electromagnet casing, keep electromagnet coil, keep electromagnet back-moving spring, keep electromagnet action core bar, keep the external movable rod of electromagnet, reset extension spring, slide link, self-locking active pull rod, self-locking mechanism shell, self-locking connects core bar, upper reset push rod, upper reset driving lever, upper boosting spring core rod, upper boosting spring, upper self-locking knocker, upper self-lock switch fixation clip, back-moving spring, lower reset driving lever, lower reset push rod, lower self-lock switch fixation clip, lower self-locking knocker, lower boosting spring and lower boosting spring core rod, described lower house is fixedly connected with upper shell, and beam is arranged on the bottom of lower house, and be provided with static iron core above beam, static iron core is fixed on lower house by static iron core fixation clip, electromagnet casing suit is kept to be fixed on lower house, electromagnet coil is kept to be sleeved on the inside keeping electromagnet casing, keeping electromagnet action core bar to be sleeved on keeps inside electromagnet coil, keep electromagnet back-moving spring one end to touch and keep electromagnet action core bar, the other end touch maintenance electromagnet coil, self-locking mechanism outer cover suit is fixed on static iron core, the hinged slip of slide link is fixed on the inside of self-locking mechanism shell, the hinged the inside being fixedly mounted on self-locking mechanism shell of self-locking active pull rod, reset extension spring is installed below self-locking active pull rod, keeps one end of the external movable rod of electromagnet to be hinged with slide link and keep electromagnet action core bar, mounting coil is fixed on static iron core, dynamic iron core mounting plate is sleeved on dynamic iron core and is fixed on dynamic ram together, and self-locking connects core bar and to be fixed on dynamic iron core and to be sleeved on self-locking mechanism housings, upper reset push rod is fixed on dynamic ram, upper reset driving lever is hingedly fixed on upper shell, upper boosting spring core rod is sleeved on upper shell, upper boosting spring housing is contained on boosting spring core rod, one end of upper boosting spring is attached to the bottom of boosting spring core rod, and the other end of upper boosting spring is attached to the inside of upper shell, upper self-locking knocker is fixed on upper shell by upper self-lock switch fixation clip, one end suit of back-moving spring is fixed on the inside of lower house, and the other end suit of back-moving spring is fixed on below dynamic iron core mounting plate, lower reset driving lever is hingedly fixed on lower house, and lower reset push rod is fixed on dynamic ram, lower self-locking knocker is fixed on lower house by lower self-lock switch fixation clip, and lower boosting spring housing is contained on lower boosting spring core rod, and one end of lower boosting spring is attached to above lower boosting spring core rod, and the other end of lower boosting spring is attached to below lower house.
The principle of the invention is as follows:
(1) add the boosting spring in the past playing drag effect, accelerate the closing speed of iron core;
(2) under, boosting spring is when iron core closes, and because iron core closing face is lower than the self-locking maintenance plane of lower boosting spring, in closing course, lower boosting spring serves cushioning effect again like this.
(3) upper boosting spring is when iron core disconnects, and keep plane to keep plane lower than the self-locking of upper boosting spring because iron core disconnects, on like this in disconnection process, boosting spring also serves cushioning effect.
(4) in attracting process, coil energization is due to can be little in the magnetic force of dynamic iron core apart from large causation, and initial velocity can be low, by increasing the thrust of upper boosting spring, iron core is made to accelerate to run downwards, in descending mistake two/for the moment, the magnetic force of coil to dynamic iron core effect is all the more larger, adds the inertia of operation, the downstream rate of dynamic iron core is also sharply accelerated, iron core and static iron core are accelerated closed, stopped upper and lower contact phenomenon of arc discharge, added the useful life of contact.
(5) in disconnection process, the release rapidly of back-moving spring adds the thrust of upper and lower boosting spring, makes that iron core is very fast upwards to be run, and separates rapidly, stop the generation of upper and lower contact phenomenon of arc discharge, add the useful life of contact equally with static iron core.
(6) when the unexpected power-off of electrical network, maintaining body can be opened automatically, and iron core is separated with static iron core rapidly, makes this device really achieve the condition of safe operation.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention,
Fig. 2 be the A-A of Fig. 1 to cutaway view,
Fig. 3 be the B-B of Fig. 2 to cutaway view,
Fig. 4 is that the C-C of Fig. 1 is to cutaway view;
Reference numeral: 1-moves ram, 2-upper shell, 3-moves iron core, 4-moves iron core mounting plate, 5-static iron core, 6-coil, 7-static iron core fixation clip, 8-beam, 9-lower house, 10-keeps electromagnet casing, 11-keeps electromagnet coil, 12-keeps electromagnet back-moving spring, 13-keeps electromagnet action core bar, 14-keeps the external movable rod of electromagnet, 15-reset extension spring, 16-slide link, 17-self-locking active pull rod, 18-self-locking mechanism shell, 19-self-locking connects core bar, 20-resets push rod, 21-resets driving lever, the upper boosting spring core rod of 22-, the upper boosting spring of 23-, the upper self-locking knocker of 24-, the upper self-lock switch fixation clip of 25-, 26-back-moving spring, reset under 27-driving lever, reset under 28-push rod, self-lock switch fixation clip under 29-, self-locking knocker under 30-, boosting spring under 31-, boosting spring core rod under 32-.
Embodiment:
Below in conjunction with accompanying drawing, the present invention is described in further detail: the present embodiment is implemented under premised on technical solution of the present invention, gives detailed execution mode, but protection scope of the present invention is not limited to following embodiment.
With reference to Fig. 1-Fig. 4, this embodiment by the following technical solutions: it comprises dynamic ram 1, upper shell 2, dynamic iron core 3, dynamic iron core mounting plate 4, static iron core 5, coil 6, static iron core fixation clip 7, beam 8, lower house 9, keep electromagnet casing 10, keep electromagnet coil 11, keep electromagnet back-moving spring 12, keep electromagnet action core bar 13, keep the external movable rod 14 of electromagnet, reset extension spring 15, slide link 16, self-locking active pull rod 17, self-locking mechanism shell 18, self-locking connects core bar 19, upper reset push rod 20, upper reset driving lever 21, upper boosting spring core rod 22, upper boosting spring 23, upper self-locking knocker 24, upper self-lock switch fixation clip 25, back-moving spring 26, lower reset driving lever 27, lower reset push rod 28, lower self-lock switch fixation clip 29, lower self-locking knocker 30, lower boosting spring 31 and lower boosting spring core rod 32, described lower house 9 is fixedly connected with upper shell 2, and beam 8 is arranged on the bottom of lower house 9, and be provided with static iron core 5 above beam 8, static iron core 5 is fixed on lower house 9 by static iron core fixation clip 7, electromagnet casing 10 suit is kept to be fixed on lower house 9, electromagnet coil 11 is kept to be sleeved on the inside keeping electromagnet casing 10, keeping electromagnet action core bar 13 to be sleeved on keeps inside electromagnet coil 11, keep electromagnet back-moving spring 12 one end to touch and keep electromagnet action core bar 13, the other end touch and keeps electromagnet coil 11, self-locking mechanism shell 18 suit is fixed on static iron core 5, the hinged slip of slide link 16 is fixed on the inside of self-locking mechanism shell 18, the hinged the inside being fixedly mounted on self-locking mechanism shell 18 of self-locking active pull rod 17, reset extension spring 15 is installed below self-locking active pull rod 17, keeps one end of the external movable rod 14 of electromagnet to be hinged with slide link 16 and keep electromagnet action core bar 13, coil 6 suit is fixed on static iron core 5, dynamic iron core mounting plate 4 is sleeved on dynamic iron core 3 and is fixed on dynamic ram 1 together, and self-locking connects core bar 19 and to be fixed on dynamic iron core 3 and to be sleeved on inside self-locking mechanism shell 18, upper reset push rod 20 is fixed on dynamic ram 1, upper reset driving lever 21 is hingedly fixed on upper shell 2, upper boosting spring core rod 22 is sleeved on upper shell 2, upper boosting spring 23 is sleeved on boosting spring core rod 22, one end of upper boosting spring 23 is attached to the bottom of boosting spring core rod 22, and the other end of upper boosting spring 23 is attached to the inside of upper shell 2, upper self-locking knocker 24 is fixed on upper shell 2 by upper self-lock switch fixation clip 25, one end suit of back-moving spring 26 is fixed on the inside of lower house 9, and the other end suit of back-moving spring 26 is fixed on below dynamic iron core mounting plate 4, lower reset driving lever 27 is hingedly fixed on lower house 9, and lower reset push rod 28 is fixed on dynamic ram 1, lower self-locking knocker 30 is fixed on lower house 9 by lower self-lock switch fixation clip 29, lower boosting spring 31 is sleeved on lower boosting spring core rod 32, one end of lower boosting spring 31 is attached to above lower boosting spring core rod 32, and the other end of lower boosting spring 31 is attached to below lower house 9.
The workflow of this embodiment is:
When coil 6 powers on, make ram 1 and dynamic iron core 3 coil magnetic force and on boosting spring 23 (in promotion boosting spring core rod 22) promote iron core mounting plate 4 while very fast with static iron core 5 adhesive under effect, back-moving spring 26 is compressed, and lower self-locking knocker 30 is opened.Keep electromagnet coil 11 to power on simultaneously, electromagnet action core bar 13 is kept to be kept electromagnet back-moving spring 12 to be compressed by adhesive, keep electromagnet action core bar 13 to drive keeping the external movable rod of electromagnet 14 to promote slide link 16 to rotate up the mobile self-locking active pull rod 17 that simultaneously promotes and rotate and the self-locking of dynamic iron core is connected core bar 19 pin, reset extension spring 15 is stretched.Coil 6 power-off, keeps electromagnet coil 11 to remain on power-up state.(when boosting spring 23 on two/a period of time that dynamic iron core drives to total kilometres reset on passing through under the effect of reset driving lever 21 push rod 20 and on boosting spring core rod 22 upper boosting spring 23 is pushed back home position, upper boosting spring core rod 22 is pinned by upper self-locking knocker 24, completes closed action process.)
When needs disconnect, keep electromagnet coil 11 power-off, keep electromagnet back-moving spring 12 to promote to keep electromagnet action core bar 13 to pull downwards and keep the external movable rod 14 of electromagnet, the external movable rod of electromagnet 14 is kept to pull slide link 16 to do downwards in rotary moving, self-locking active pull rod 17 rotates and leaves the self-locking connection core bar 14 of dynamic iron core under the effect of reset extension spring 15, dynamic iron core boosting spring core rod 32 under back-moving spring 26 promotes with lower boosting spring 31 promotes iron core mounting plate 4 simultaneously and moves very fast the separation with static iron core 5 of iron core and get back to original position, upper self-door-locking is cramped out simultaneously, remain on and treat operating state.
When dynamic iron core 3 drive to total kilometres 1/2nd at present boosting spring 31 under the effect of lower reset driving lever 27, by lower reset push rod 28 and lower boosting spring core rod 32, lower boosting spring 31 is pushed back home position, lower boosting spring core rod 32 is also pinned by lower self-locking knocker 30, completes disconnection process.
The above; be only the present invention's preferably embodiment; these embodiments are all based on the different implementations under general idea of the present invention; and protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection range of claims.
Claims (2)
1. high speed long-life electromagnetic mechanism, is characterized in that it comprises dynamic ram (1), upper shell (2), dynamic iron core (3), dynamic iron core mounting plate (4), static iron core (5), coil (6), static iron core fixation clip (7), beam (8), lower house (9), keep electromagnet casing (10), keep electromagnet coil (11), keep electromagnet back-moving spring (12), keep electromagnet action core bar (13), keep the external movable rod of electromagnet (14), reset extension spring (15), slide link (16), self-locking active pull rod (17), self-locking mechanism shell (18), self-locking connects core bar (19), upper reset push rod (20), upper reset driving lever (21), upper boosting spring core rod (22), upper boosting spring (23), upper self-locking knocker (24), upper self-lock switch fixation clip (25), back-moving spring (26), lower reset driving lever (27), lower reset push rod (28), lower self-lock switch fixation clip (29), lower self-locking knocker (30), lower boosting spring (31) and lower boosting spring core rod (32), described lower house (9) is fixedly connected with upper shell (2), beam (8) is arranged on the bottom of lower house (9), be provided with static iron core (5) above beam (8), static iron core (5) is fixed on lower house (9) by static iron core fixation clip (7), electromagnet casing (10) suit is kept to be fixed on lower house (9), electromagnet coil (11) is kept to be sleeved on the inside keeping electromagnet casing (10), keep electromagnet action core bar (13) to be sleeved on and keep electromagnet coil (11) the inside, keep electromagnet back-moving spring (12) one end to touch and keep electromagnet action core bar (13), the other end touch and keeps electromagnet coil (11), self-locking mechanism shell (18) suit is fixed on static iron core (5), slide link (16) hinged slip is fixed on the inside of self-locking mechanism shell (18), the hinged the inside being fixedly mounted on self-locking mechanism shell (18) of self-locking active pull rod (17), reset extension spring (15) is installed below self-locking active pull rod (17), keeps one end of the external movable rod of electromagnet (14) be hinged with slide link (16) and keep electromagnet action core bar (13), coil (6) suit is fixed on static iron core (5), dynamic iron core mounting plate (4) is sleeved on dynamic iron core (3) and is fixed on dynamic ram (1) together, and self-locking connection core bar (19) is fixed on dynamic iron core (3) and goes up and be sleeved on self-locking mechanism shell (18) the inside, upper reset push rod (20) is fixed on dynamic ram (1), upper reset driving lever (21) is hingedly fixed on upper shell (2), upper boosting spring core rod (22) is sleeved on upper shell (2), upper boosting spring (23) is sleeved on boosting spring core rod (22), one end of upper boosting spring (23) is attached to the bottom of boosting spring core rod (22), and the other end of upper boosting spring (23) is attached to the inside of upper shell (2), upper self-locking knocker (24) is fixed on upper shell (2) by upper self-lock switch fixation clip (25), one end suit of back-moving spring (26) is fixed on the inside of lower house (9), and the other end suit of back-moving spring (26) is fixed on below dynamic iron core mounting plate (4), lower reset driving lever (27) is hingedly fixed on lower house (9), and lower reset push rod (28) is fixed on dynamic ram (1), lower self-locking knocker (30) is fixed on lower house (9) by lower self-lock switch fixation clip (29), lower boosting spring (31) is sleeved on lower boosting spring core rod (32), one end of lower boosting spring (31) is attached to above lower boosting spring core rod (32), and the other end of lower boosting spring (31) is attached to below lower house (9).
2. high speed long-life electromagnetic mechanism, is characterized in that its workflow is:
When coil (6) powers on, make ram (1) and dynamic iron core (3) coil magnetic force and on boosting spring (23), boosting spring core rod (22) in promotion, while promoting iron core mounting plate (4), effect is lower very fast with static iron core (5) adhesive, back-moving spring (26) is compressed, lower self-locking knocker (30) is opened, keep electromagnet coil (11) to power on simultaneously, electromagnet action core bar (13) is kept to be kept electromagnet back-moving spring (12) to be compressed by adhesive, maintenance electromagnet action core bar (13) drive keeps the external movable rod of electromagnet (14) promotion slide link (16) to rotate up the mobile rotation of promotion self-locking active pull rod (17) simultaneously and the self-locking of dynamic iron core is connected core bar (19) pinning, reset extension spring (15) is stretched, coil (6) power-off, keeps electromagnet coil (11) to remain on power-up state, when upper boosting spring (23) is pushed back home position by upper reset push rod (20) and upper boosting spring core rod (22) by boosting spring (23) on two/a period of time that dynamic iron core drives to total kilometres under the effect of reset driving lever (21), upper boosting spring core rod (22) is pinned by upper self-locking knocker (24), completes closed action process,
When needs disconnect, keep electromagnet coil (11) power-off, keep electromagnet back-moving spring (12) to promote to keep electromagnet action core bar (13) to pull downwards and keep the external movable rod of electromagnet (14), the external movable rod of electromagnet (14) is kept to pull slide link (16) to do in rotary moving downwards, self-locking active pull rod (17) rotates and leaves the self-locking connection core bar 14 of dynamic iron core under the effect of reset extension spring (15), dynamic iron core boosting spring core rod (32) under back-moving spring (26) promotes with lower boosting spring (31) promotes very fast the separation with static iron core (5) of the dynamic iron core of iron core mounting plate (4) simultaneously and gets back to original position, upper self-door-locking is cramped out simultaneously, remain on and treat operating state,
When dynamic iron core (3) drive to total kilometres 1/2nd at present boosting spring (31) under the effect of lower reset driving lever (27), by lower reset push rod (28) and lower boosting spring core rod (32), lower boosting spring (31) is pushed back home position, lower boosting spring core rod (32) is also pinned by lower self-locking knocker (30), completes disconnection process.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410428295.2A CN104217900B (en) | 2014-08-27 | 2014-08-27 | High speed long-life electromagnetic mechanism |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410428295.2A CN104217900B (en) | 2014-08-27 | 2014-08-27 | High speed long-life electromagnetic mechanism |
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| CN104217900A true CN104217900A (en) | 2014-12-17 |
| CN104217900B CN104217900B (en) | 2016-08-17 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108288568A (en) * | 2018-03-27 | 2018-07-17 | 芜湖美的厨卫电器制造有限公司 | Power circuit breaker and household electrical appliance |
| CN109619887A (en) * | 2018-12-29 | 2019-04-16 | 徐彬皓 | A kind of Automatic rocking chair boost motor and its driving method |
| CN112554664A (en) * | 2020-12-31 | 2021-03-26 | 柳忠洋 | Multifunctional electric suction door lock |
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| CN109619887A (en) * | 2018-12-29 | 2019-04-16 | 徐彬皓 | A kind of Automatic rocking chair boost motor and its driving method |
| CN112554664A (en) * | 2020-12-31 | 2021-03-26 | 柳忠洋 | Multifunctional electric suction door lock |
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| CN104217900B (en) | 2016-08-17 |
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