CN104209991A - Baffle plate-adjustable planer - Google Patents

Baffle plate-adjustable planer Download PDF

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Publication number
CN104209991A
CN104209991A CN201310215813.8A CN201310215813A CN104209991A CN 104209991 A CN104209991 A CN 104209991A CN 201310215813 A CN201310215813 A CN 201310215813A CN 104209991 A CN104209991 A CN 104209991A
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CN
China
Prior art keywords
baffle plate
steel
workbench
planing
mount pad
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201310215813.8A
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Chinese (zh)
Inventor
黄礼奎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Nondo Furniture Co Ltd
Original Assignee
Chengdu Nondo Furniture Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Chengdu Nondo Furniture Co Ltd filed Critical Chengdu Nondo Furniture Co Ltd
Priority to CN201310215813.8A priority Critical patent/CN104209991A/en
Publication of CN104209991A publication Critical patent/CN104209991A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a baffle plate-adjustable planer. The planer comprises a driving motor (1), a transmission mechanism (2), a workbench (3) and a planing mechanism (6), and also comprises a cutter groove (4), a baffle block (7), a baffle plate (8) and a mounting mechanism (9), the mounting mechanism (9) comprises a mounting seat (901), an adjusting handle (902), a fine adjusting handle (904) and a hand wheel (903), the baffle plate (8) is mounted on the mounting mechanism (9), and the mounting mechanism (9) is fixed on the workbench (3); and the middle position of the workbench (3) is provided with the cutter groove (4), the planing mechanism (6) is mounted in the cutter groove (4), and the transmission mechanism (2) is in transmission connection with the drive motor (1) and the planing mechanism (6). The baffle plate-adjustable planer has the advantages of stable, efficient and reliable pushing of members along grains, good planing quality, high outturn percentage and low production cost.

Description

The adjustable planer of a kind of baffle plate
Technical field
The present invention relates to woodworking machinery field, particularly a kind of plate processing device, is more specifically the adjustable planer of a kind of baffle plate.
Background technology
Over nearly 20 years, rapidly, industry growth rate is per year over 18%, and 2011, the gross output value of China furniture industry was 10,100 hundred million RMB for China's furniture industry development.Current China has furniture enterprise family more than 70,000, and form huge furniture industry cluster, China has become the manufacturing center of global furniture.
The propelling of urbanization, the construction of a large amount of public space in various places, the commercial house, guarantee house, the improvement of life and living conditions, the modernization of office conditions, the renewal of hotel, all bring opportunity to furniture industry, estimate the domestic Furniture manufacturing growth by 15% of " 12 " period, export growth 12%.
The continuous renewal of consumption idea, furniture market presents demand diversification, and style varied, material are abundanter, product more fashion, the design feature such as more artistic.Realize lower cost control, the fulfillment capability promoting design is the basis that businessman obtains competitiveness in quality war and price war.
Thicknessing and planning machine be exactly by sawing after the plane of component woollen or forming face carry out planing operation, remove unnecessary material, obtain thickness that component needs, face flatness, line rib are directly spent, face angle.
The operation principle of thicknessing and planning machine: be adjust forward and backward workbench relative position to determine planing thickness, by planing mechanism and component woollen between relative rectilinear move back and forth reach planing component surface object.Furniture component adds man-hour, and staff must rift grain feeding, the product lines rule that rift grain processes, attractive in appearance, falls line, broken pattern easily to cause component surface coarse.In order to realize rift grain feeding, usually adopt baffle plate as guide locating device provided.Baffle plate used in current production has two kinds, be the baffle plate be fixed on work top, this baffle plate can only process the straight sheet material of texture, and another kind is the baffle plate that can move and rotate, the but mechanism of this adjustment angle not only complexity but also loaded down with trivial details, and mobile plate washer can not simplify the operation.
In daily production, because component kind is many, size span large, the texture difference of different materials is large, add overhead gage and tool member is not mated, frequent appearance: component two adjacent surfaces angle is undesirable, component surface is fluffed, face has a lot of lint shape wood-fibred, and component surface has longitudinal raised line or groove mark.
Planer tool member is the processing of only expecting size, and its work quality is directly connected to the realization degree of furniture design, and its volume recovery is directly connected to product cost, and its production efficiency is the guarantee delivered goods on schedule.
Summary of the invention
Add man-hour in order to overcome prior art at component, baffle plate can not adjust according to the texture of component, i.e. enable adjustment, and guiding mechanism is complicated, and method of adjustment is loaded down with trivial details, the uncertain technological deficiency that can adjust to the right place, the invention provides the adjustable planer of a kind of baffle plate.
For solving above-mentioned technical problem, the present invention by the following technical solutions:
The adjustable planer of a kind of baffle plate, comprise drive motors, transmission mechanism, workbench, the planing mechanism for timber of planing, two workbench labial laminas, also comprise cutter groove, block, baffle plate, for installing the installing mechanism of baffle plate, described installing mechanism comprises mount pad, regulating handle, trimming handle, handwheel, described regulating handle is connected to the front of mount pad, described trimming handle is connected to the side of mount pad, described handwheel is arranged on mount pad, described baffle plate is arranged on installing mechanism, and described installing mechanism is fixing on the table; The interposition of described workbench is equipped with cutter groove, described workbench labial lamina is fixed on the workbench on cutter groove both sides, described planing mechanism is arranged in cutter groove, described transmission mechanism be in transmission connection drive motors and planing mechanism, described block is fixed on the workbench of cutter groove away from transmission mechanism one end, and is pressed on workbench labial lamina.
When the present invention drops into application, component woollen is deposited on feeding table by operational procedure by staff, according to the thickness of component woollen, width and texture feature, formulate planing scheme, select suitable baffle position and angular orientation, first fixed mounting on the table, then baffle plate is arranged on mount pad, install, mount pad is regulated with regulating handle, make the direction orientation of baffle plate and required basically identical, then try to push timber on the table, propelling movement limit, limit trimming handle controllable register.After having debugged, locking mount pad and baffle plate.Start drive motors power supply, allow planing mechanism empty wagons test running, after rotating speed is normal, again through dry run in 2-3 minute, confirm without exception after, the component that staff will process is adjacent to workbench along baffle plate, to the feeding of planing mechanism, when the front end of component arrives workbench labial lamina, reduce feeding speed, on the table by component compacting simultaneously.First carry out sample planing during work, the effect of sample planing meets the requirements, then carries out batch planing.Add man-hour, large face of first planing, rear planing side, then with the two sides of planing for benchmark, two opposite faces of planing, until the timber after planing is of the required size.
Because regulating handle and trimming handle are connected on mount pad, and mount pad forms an entirety, adds stability and the reliability of installing mechanism; The use of regulating handle and trimming handle, the moment of different directions can be provided when mounted quickly and accurately baffle plate to be installed, simultaneously also can the angle of Fast transforms baffle plate to adapt to the planing needs of the component of different size, can easily fix by handwheel and unload baffle plate.
Adopt workbench as propelling movement platform, the component that planing surface area is large just seems light; Utilize work top and baffle-panels as datum level, add the positioning action of block side direction, the precision of component location is high, and the stability of conveying is strong, can ensure that component realizes rift grain and pushes; Due to planing, mechanism is arranged on fixed position in cutter groove, and the contact stabilization of planing mechanism and component, accurately, the component surface after planing is smooth, and line rib is straight, has also ensured the processing safety of staff simultaneously.
Being locked at better on installing mechanism to realize baffle plate, facilitating the height of controllable register simultaneously, as preferably, described mount pad is screw clamping mechanism.
Screw clamping mechanism is combined formed by screw pair, pressing plate, pad, screw, component is implemented to the mechanism of clamping, and mechanism has the features such as structure is simple, clamping stroke is large, self-locking property good, force increasing ratio is large.Screw clamping mechanism, can the setting height(from bottom) of regulating fender easily by regulating the position of its assembly, thus adapts to the planing demand of different-thickness component.
In order to ensure that baffle plate can be on the table fastening, baffle plate working face is in stable condition, deflection is not produced during work, as preferably, described baffle plate comprises two baffle plate installation sheets, columnar projections, described columnar projections is connected to the below of baffle plate one end, and described baffle plate installation sheet is connected to the middle part of baffle plate.
Two installation sheets in the middle of baffle plate, can by baffle plate by mount pad, and locking on the table; Columnar projections below baffle plate contacts with work top, can produce larger coefficient of friction, is conducive to pinning baffle plate, and the working face of baffle plate is consistent at work.
For guaranteeing that baffle plate works long hours under dynamic loading environmental condition, stable performance, long service life, as preferably, described barrier material is any one in silicon-manganese spring steel, silicochromium spring steel, chromium manganese spring steel, chrome alum spring steel, tungsten chrome alum spring steel.
Adopting the baffle plate of above spring steel manufacture to have very high yield strength and fatigue strength, not causing plastic deformation when bearing heavy load, have very long service life at long-term shock and vibration or under handing over ambient stress.
In order to make that planing mechanism structure is simple, good operating stability, be easy to safeguard, as preferentially, described planing mechanism comprises three so that cutter, cutter shaft, the press strip the same with knife number, press strip screw, described cutter shaft to have wedge-shaped slot, described blade is fixed in the wedge-shaped slot on cutter shaft by press strip screw, described press strip is filled in the space of installing wedge-shaped slot after blade.
Mechanism of more than planing adopts split type, modularized design, and structure is simple, maintain easily; Adopt three with the planing mechanism of cutter, during High Rotation Speed, stability is high: adopt the push type broach bar of special shape to fill up wedge-shaped slot space on cutter hub, pneumatic noise is low, shake little, planing accuracy is high, overcomes external waviness phenomenon, roughness value reduces, edge wear reduces, and blade increases service time, and fault rate reduces.
For making cutter shaft have good intensity, toughness, wearability, as preferentially, described cutter shaft material is any one in 37SiMn2MoV steel, 38CrMoAlA steel, 20Cr steel, 20CrMnTi steel, 40MnB steel, 40CrNi steel, 40Cr steel, wolfram steel.The cutter shaft adopting above material to make can have very long service life at long-term shock and vibration or under handing over ambient stress.
Can work long hours under the environment of high load capacity for making blade, blade loss is little, there is longer service life, as preferably, described blade material is any one in M42 high-speed steel, W6Mo5Cr4V2 high-speed steel, W18Cr4V high-speed steel, W9Mo3Cr4V high-speed steel, K10 hard alloy steel, K15 hard alloy steel.The blade adopting above material to make, has the feature of high rigidity, high tenacity, high strength, high-wearing feature, high-fire resistance, has very high cutting accuracy simultaneously, the smooth surface of planing, long working life.
Compared with prior art, the invention has the beneficial effects as follows:
Because baffle plate can simply, fast and accurately be in place by installing mechanism, guarantee to push component rift grain; Because employing baffle-panels, work top are datum level, longitudinally being located by block, ensure that the accuracy of component working position and angle; Again because planing mechanism adopts split type, modularized design, structure is simple, maintain easily; Again owing to adopting more than three groups set of blades, when planing mechanism rotates, dynamic stability is good, and planing accuracy is high, by planing face flat smooth; Device more owing to the present invention relates to is selected materials superior, and the matching between assembly is good, can meet high speed, full load, for a long time operational requirements.Final realization safety, stable, efficiently, reliably process various sheet material, planing quality is good, volume recovery is high, production cost is low.
Accompanying drawing explanation
Fig. 1 is the front view of installing mechanism of the present invention and baffle plate.
Fig. 2 is the structure chart of planing mechanism of the present invention.
Fig. 3 is top view of the present invention.
In figure, Reference numeral is expressed as: 1-drive motors, 2-transmission mechanism, 3-workbench, 4-cutter groove, 5-workbench labial lamina, 6-planes mechanism, 7-block, 8-baffle plate, 9-installing mechanism, 601-cutter shaft, 602-blade, 603-press strip, 604-screw, 801-baffle plate installation sheet, 802-columnar projections, 901-mount pad, 902-regulating handle, 903-handwheel, 904-trimming handle.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further elaborated, and embodiments of the invention are not limited thereto.
Embodiment one:
As shown in Figure 3, the present invention includes drive motors 1, transmission mechanism 2, workbench 3, for the planing mechanism 6 of timber of planing, two workbench labial laminas 5, also comprise cutter groove 4, block 7, baffle plate 8, for installing the installing mechanism 9 of baffle plate, described installing mechanism 9 comprises mount pad 901, regulating handle 902, trimming handle 904, handwheel 903, described regulating handle 902 is connected to the front of mount pad 901, described trimming handle 904 is connected to the side of mount pad 901, described handwheel 903 is arranged on mount pad 901, described baffle plate 8 is arranged on installing mechanism 9, described installing mechanism 9 is fixed on workbench 3, the interposition of described workbench 3 is equipped with cutter groove 4, described workbench labial lamina 5 is fixed on the workbench 3 on cutter groove 4 both sides, described planing mechanism 6 is arranged in cutter groove 4, described transmission mechanism 2 is in transmission connection drive motors 1 and planing mechanism 6, described block 7 is fixed on cutter groove 4 away from the workbench 3 of transmission mechanism one end, and is pressed on workbench labial lamina 5.
The part that the present invention does not relate to prior art that maybe can adopt all same as the prior art is realized.
The concrete data of mechanism assembly of the present invention are: workbench 3 is 1, and concrete size (mm) (long * is wide) is 1700*570; Cutter groove 4 is 1, and concrete width (mm) is 32; Baffle plate 7 is 1, and the wide * of concrete size (mm) long * is high) be 1200*20*60; Drive motors 1 is 1, and concrete motor speed (rpm) is 2840, and the power of motor (kw) 2.2 of drive motors, controlling rotation speed of main shaft of motor (rpm) is 5000.Those skilled in the art can according to the parameter of the requirement unrestricted choice assembly of practice of construction environment and component.
Embodiment two:
In order to ensure that baffle plate is locked on installing mechanism, controllable register height is convenient, and the present embodiment improves further on the basis of embodiment one, and the mount pad 901 of the present embodiment is screw clamping mechanism.
Embodiment three:
In order to ensure baffle plate locking on the table, in work, baffle plane keeps stable, do not produce deflection, the present embodiment improves further on the basis of any one embodiment of embodiment one ~ bis-, the baffle plate 8 of the present embodiment includes two baffle plate installation sheets 801, columnar projections 802, and described columnar projections 802 is connected to the below of baffle plate 8 one end, and described baffle plate installation sheet 801 is connected to the middle part of baffle plate 8.
Embodiment four:
For guaranteeing that baffle plate can work long hours under dynamic loading environment, stable performance, long service life, the present embodiment improves further on the basis of any one embodiment of embodiment one ~ tri-, and baffle plate 8 material of the present embodiment is any one in silicon-manganese spring steel, silicochromium spring steel, chromium manganese spring steel, chrome alum spring steel, tungsten chrome alum spring steel.
Embodiment five:
In order to make that planing mechanism structure is simple, good operating stability, be easy to safeguard, the present embodiment improves further on the basis of any one embodiment of embodiment one ~ tetra-, as shown in Figure 3, the planing mechanism 6 of the present embodiment comprises three so that cutter 602, cutter shaft 601, the press strip 603 the same with blade 602 quantity, press strip screw 604, described cutter shaft 601 to have wedge-shaped slot, described blade 602 is fixed in the wedge-shaped slot on cutter shaft 601 by press strip screw 604, and described press strip 603 is filled in the space of installing the rear wedge-shaped slot of blade 602.
Embodiment six:
For making cutter shaft, there is good intensity, toughness, wearability, the present embodiment improves further on the basis of embodiment five, and cutter shaft 601 material of the present embodiment is any one in 37SiMn2MoV steel, 38CrMoAlA steel, 20Cr steel, 20CrMnTi steel, 40MnB steel, 40CrNi steel, 40Cr steel, wolfram steel.
Embodiment seven:
Effective planning operation can be carried out for various component surface for making planing mechanism, the present embodiment improves further on the basis of any one embodiment of embodiment five ~ six, and blade 602 material of the present embodiment is any one in M42 high-speed steel, W6Mo5Cr4V2 high-speed steel, W18Cr4V high-speed steel, W9Mo3Cr4V high-speed steel, K10 hard alloy steel, K15 hard alloy steel.
Just this invention can be realized as mentioned above.

Claims (7)

1. the adjustable planer of baffle plate, comprise drive motors (1), transmission mechanism (2), workbench (3), for the planing mechanism (6) of timber of planing, two workbench labial laminas (5), it is characterized in that: also comprise cutter groove (4), block (7), baffle plate (8), for installing the installing mechanism (9) of baffle plate, described installing mechanism (9) comprises mount pad (901), regulating handle (902), trimming handle (904), handwheel (903), described regulating handle (902) is connected to the front of mount pad (901), described trimming handle (904) is connected to the side of mount pad (901), described handwheel (903) is arranged on mount pad (901), described baffle plate (8) is arranged on installing mechanism (9), described installing mechanism (9) is fixed on workbench (3), the interposition of described workbench (3) is equipped with cutter groove (4), described workbench labial lamina (5) is fixed on the workbench (3) on cutter groove (4) both sides, described planing mechanism (6) is arranged in cutter groove (4), described transmission mechanism (2) be in transmission connection drive motors (1) and planing mechanism (6), described block (7) is fixed on cutter groove (4) away from the workbench (3) of transmission mechanism one end, and is pressed on workbench labial lamina (5).
2. the adjustable planer of baffle plate according to claim 1, is characterized in that: described mount pad (901) is screw clamping mechanism.
3. the adjustable planer of baffle plate according to claim 1, it is characterized in that: described baffle plate (8) comprises two baffle plate installation sheets (801), columnar projections (802), described columnar projections (802) is connected to the below of baffle plate (8) one end, and described baffle plate installation sheet (801) is connected to the middle part of baffle plate (8).
4. the adjustable planer of baffle plate according to claim 1, is characterized in that: described baffle plate (8) material is any one in silicon-manganese spring steel, silicochromium spring steel, chromium manganese spring steel, chrome alum spring steel, tungsten chrome alum spring steel.
5. the adjustable planer of baffle plate according to claim 1, it is characterized in that: described planing mechanism (6) comprises three with cutter (602), cutter shaft (601), the press strip (603) the same with blade (602) quantity, press strip screw (604), (601) have wedge-shaped slot with described cutter shaft, described blade (602) is fixed in the wedge-shaped slot on cutter shaft (601) by press strip screw (604), and described press strip (603) is filled in the space of installing blade (602) wedge-shaped slot afterwards.
6. the adjustable planer of baffle plate according to claim 5, is characterized in that: described cutter shaft (601) material is any one in 37SiMn2MoV steel, 38CrMoAlA steel, 20Cr steel, 20CrMnTi steel, 40MnB steel, 40CrNi steel, 40Cr steel, wolfram steel.
7. the adjustable planer of baffle plate according to claim 5, is characterized in that: described blade (602) material is any one in M42 high-speed steel, W6Mo5Cr4V2 high-speed steel, W18Cr4V high-speed steel, W9Mo3Cr4V high-speed steel, K10 hard alloy steel, K15 hard alloy steel.
CN201310215813.8A 2013-06-03 2013-06-03 Baffle plate-adjustable planer Pending CN104209991A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310215813.8A CN104209991A (en) 2013-06-03 2013-06-03 Baffle plate-adjustable planer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310215813.8A CN104209991A (en) 2013-06-03 2013-06-03 Baffle plate-adjustable planer

Publications (1)

Publication Number Publication Date
CN104209991A true CN104209991A (en) 2014-12-17

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CN201310215813.8A Pending CN104209991A (en) 2013-06-03 2013-06-03 Baffle plate-adjustable planer

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108908503A (en) * 2018-09-26 2018-11-30 泰州智艺门业有限公司 A kind of woodworker's bench table top convenient for controllable register position
CN109910119A (en) * 2019-04-02 2019-06-21 六安市恒伟标识有限公司 The timber processing machine tool of automatic push timber

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108908503A (en) * 2018-09-26 2018-11-30 泰州智艺门业有限公司 A kind of woodworker's bench table top convenient for controllable register position
CN108908503B (en) * 2018-09-26 2023-10-27 泰州智艺门业有限公司 Woodworking workbench surface structure convenient for adjusting baffle position
CN109910119A (en) * 2019-04-02 2019-06-21 六安市恒伟标识有限公司 The timber processing machine tool of automatic push timber
CN109910119B (en) * 2019-04-02 2020-12-01 日照市冠通木业有限公司 Wood processing machine tool capable of automatically pushing wood

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Application publication date: 20141217