CN104209990A - Cutter protection planer - Google Patents
Cutter protection planer Download PDFInfo
- Publication number
- CN104209990A CN104209990A CN201310215789.8A CN201310215789A CN104209990A CN 104209990 A CN104209990 A CN 104209990A CN 201310215789 A CN201310215789 A CN 201310215789A CN 104209990 A CN104209990 A CN 104209990A
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- steel
- cutter
- baffle plate
- planing
- rim
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Abstract
The invention discloses a cutter protection planer. The cutting protection planer comprises a driving motor (1), a transmission mechanism (2), a workbench (3), a planing mechanism (6) and a bridge shield (10), and also comprises a cutter groove (4), two edges (5), a baffle block (7), a baffle plate (8) and a mounting mechanism (9), the middle position of the workbench (3) is provided with the cutter groove (4), each of the edges (5) comprises an edge matrix (501) and a plurality of edge notches (502) arranged at the edges of the edge matrix, and the edges (5) are arranged on the workbench (3) at two sides of the cutter groove (4); and the planing mechanism (6) is mounted in the cutter groove (4), the bridge shield (10) is mounted on the planing mechanism (6), the baffle plate (8) is mounted on the mounting mechanism (9), and the mounting mechanism (9) is fixed on the workbench (3). The cutting protection planer has the characteristics of simple structure, safe operation, stability, good planing quality and the like.
Description
Technical field
The present invention relates to woodworking machinery field, particularly a kind of plate processing device, is more specifically a kind of cutter protection moulding plane bed.
Background technology
Over nearly 20 years, rapidly, industry growth rate is per year over 18%, and 2011, the gross output value of China furniture industry was 10,100 hundred million RMB for China's furniture industry development.Current China has furniture enterprise family more than 70,000, and form huge furniture industry cluster, China has become the manufacturing center of global furniture.
The propelling of urbanization, the construction of a large amount of public space in various places, the commercial house, guarantee house, the improvement of life and living conditions, the modernization of office conditions, the renewal of hotel, all bring opportunity to furniture industry, estimate the domestic Furniture manufacturing growth by 15% of " 12 " period, export growth 12%.
The continuous renewal of consumption idea, furniture market presents demand diversification, and style varied, material are abundanter, product more fashion, the design feature such as more artistic.Realize lower cost control, the fulfillment capability promoting design is the basis that businessman obtains competitiveness in quality war and price war.
Thicknessing and planning machine be exactly by sawing after the plane of component woollen or forming face carry out planing operation, remove unnecessary material, obtain thickness that component needs, face flatness, line rib are directly spent, face angle.
The operation principle of thicknessing and planning machine: be adjust forward and backward workbench relative position to determine planing thickness, by planing mechanism and component woollen between relative rectilinear move back and forth reach planing component surface object.The planing mechanism of this High Rotation Speed, cutter is sharp, needs to push down sheet material and just can effectively work.This working method just, safety problem is the significant problem that should be noted that in producing always.
When staff pushes materials and parts to planing mechanism, often there is the clothes of staff, institute's baldric thing, the even part of health be rolled in the planing mechanism run up, cause security incident.
In actual production, the gap blade in planing mechanism is often filled up by wood chip, and planing ability declines greatly, and quality and the efficiency of planing reduce greatly, blade heating simultaneously, the service life of impact planing mechanism.
No matter be personal security accident, or planing mechanism-trouble, all to shut down process.
Planer tool member is the processing of only expecting size, and its work quality is directly connected to the realization degree of furniture design, and its volume recovery is directly connected to product cost, and its production efficiency is the guarantee delivered goods on schedule.
Summary of the invention
Add man-hour in order to overcome prior art at component, planing mechanism is filled up by wood chip and causes planing accuracy reduction, production efficiency decline, volume recovery to reduce, and the technological deficiency of security incident appears in staff aborning, the invention provides a kind of cutter protection moulding plane bed.
For solving above-mentioned technical problem, the present invention by the following technical solutions:
A kind of cutter protection moulding plane bed, include drive motors, transmission mechanism, workbench, planing mechanism, bridge-type guard shield, also include cutter groove, two rims, block, baffle plate, installing mechanisms, described baffle plate includes two baffle plate installation sheets, columnar projections, described columnar projections is connected to the below of baffle plate one end, described baffle plate installation sheet is connected to the middle part of baffle plate, and described baffle plate is arranged on installing mechanism by baffle plate installation sheet, and described installing mechanism is fixing on the table; The interposition of described workbench is equipped with cutter groove, described rim, and comprise rim matrix and open the multiple rim notches at rim matrix border place, described rim is fixed on the workbench on cutter groove both sides; Described planing mechanism is arranged in cutter groove, described transmission mechanism be in transmission connection drive motors and planing mechanism, described bridge-type guard shield be arranged on planing mechanism, described block is fixed on the workbench of cutter groove away from transmission mechanism one end, and is pressed on rim.
When the present invention drops into application, component woollen is deposited in feeding table by operational procedure by staff, starts the power supply of drive motors, allows the empty wagons test running of planing mechanism, after rotating speed is normal, again through dry run in 2-3 minute, confirm without exception after, the component that staff will process is adjacent to workbench along baffle plate, to the feeding of planing mechanism, when the front end of component arrives rim, reduce feeding speed, on the table by component compacting simultaneously.First carry out sample planing during work, the effect of sample planing meets the requirements, then carries out batch planing.Add man-hour, large face of first planing, rear planing side, then with the two sides of planing for benchmark, two opposite faces of planing, until the timber after planing is of the required size.
Bridge-type guard shield has been installed by planing mechanism, in clothing can not only being avoided and wearing the planing mechanism that is involved in and runs up, the larger wood chip that planing produces also can be blocked on bridge-type guard shield, even if there is less wood chip to fall in planing mechanism, also can be put aside by the planing mechanism run up; The rim having multiple notch has been installed on the both sides of cutter groove, and wood chip falls through leak, is concentrated siphon away by bits-suction device, avoids wood chip to drop in planing mechanism, affects planing quality and increase the frequency changing planing mechanism.
Baffle plate adopts columnar projections and mount pad to fix on the table, and during work, the working face of baffle plate is highly stable; Adopt workbench for pushing platform, the component that planing surface area is large seems very light; Adopt work top and baffle-panels to be datum level, add the location of block in side direction, the precision of component location is high, and conveying stability is strong; Planing mechanism is arranged on fixed position in cutter groove, and the contact stabilization of planing mechanism and component, accurately, the component surface after planing is smooth, and line rib is straight, adds the security of operated by personnel.
In order to ensure that rim can work long hours under dynamic loading environmental condition, stable performance, long service life, as preferably, rim material is stainless steel.
The rim adopting stainless steel to manufacture, having very high yield strength and fatigue strength, not causing plastic deformation when bearing heavy load, has very long service life when ensureing at long-term shock and vibration or use under handing over stress; Stainless steel surfaces is smooth, wearability is strong, does not produce iron rust, can not pollute tool member.
In order to make that planing mechanism structure is simple, good operating stability, be easy to safeguard, as preferentially, described planing mechanism comprises three so that cutter, cutter shaft, the press strip the same with knife number, press strip screw, described cutter shaft to have wedge-shaped slot, described blade is fixed in the wedge-shaped slot on cutter shaft by press strip screw, described press strip is filled in the space of installing wedge-shaped slot after blade.
Mechanism of more than planing adopts split type, modularized design, and structure is simple, maintain easily; Adopt three with the planing mechanism of cutter, during High Rotation Speed, dynamic stability is high: adopt the push type broach bar of special shape to fill up wedge-shaped slot space on cutter hub, pneumatic noise is low, shake little, planing accuracy is high, overcomes external waviness phenomenon, roughness value reduces, edge wear reduces, and blade increases service time, and fault rate reduces.
For making cutter shaft have good intensity, toughness, wearability, as preferentially, described cutter shaft material is any one in 37SiMn2MoV steel, 38CrMoAlA steel, 20Cr steel, 20CrMnTi steel, 40MnB steel, 40CrNi steel, 40Cr steel, wolfram steel.Adopt the cutter shaft that above material is made, very long service life can be had at long-term shock and vibration or under handing over ambient stress.
Can work long hours under the environment of high load capacity for making blade, blade loss is little, there is longer service life, as preferably, described blade material is any one in M42 high-speed steel, W6Mo5Cr4V2 high-speed steel, W18Cr4V high-speed steel, W9Mo3Cr4V high-speed steel, K10 hard alloy steel, K15 hard alloy steel.The blade adopting above material to make, has the feature of high rigidity, high tenacity, high strength, high-wearing feature, high-fire resistance, has very high cutting accuracy simultaneously, the smooth surface of planing, long working life.
For the ease of install and adjust baffle plate, as preferably, described installing mechanism includes mount pad, regulating handle, trimming handle, handwheel, described regulating handle is connected to the front of mount pad, and described trimming handle is connected to the side of mount pad, and handwheel is arranged on mount pad.
Regulating handle and trimming handle are connected on mount pad, and mount pad forms an entirety, add stability and the reliability of installing mechanism; The use of regulating handle and trimming handle, the moment of different directions can be provided in an installation quickly and accurately baffle plate to be installed, simultaneously also can the angle of Fast transforms baffle plate to adapt to the planing needs of the component of different size, can easily fix by handwheel and unload baffle plate.
Being locked at better on installing mechanism to realize baffle plate, facilitating the height of controllable register simultaneously, as preferably, described mount pad is screw clamping mechanism.
Screw clamping mechanism is combined formed by screw pair, pressing plate, pad, screw, workpiece is implemented to the mechanism of clamping, and mechanism has the features such as structure is simple, clamping stroke is large, self-locking property good, force increasing ratio is large.Simultaneously by regulating the position of its assembly, can the installation site of regulating fender easily, thus adapt to the planing demand of the component of different-thickness.
Can work long hours under dynamic loading environmental condition in order to ensure baffle plate, stable performance, long service life, as preferably, described barrier material is any one in silicon-manganese spring steel, silicochromium spring steel, chromium manganese spring steel, chrome alum spring steel, tungsten chrome alum spring steel.
Adopting the baffle plate of above spring steel manufacture to have very high yield strength and fatigue strength, not causing plastic deformation when bearing heavy load, for a long time at shock and vibration or under handing over stress, there is very long service life.
Compared with prior art, the invention has the beneficial effects as follows:
Owing to adopting guard shield and rim, planing mechanism, component and staff are effectively isolated, has both ensured the safety of staff, in turn ensure that the safety of planing mechanism; Owing to adopting baffle-panels and work top to be datum level, block positions component in side direction, ensure that the accuracy of working position and angle; Again because planing mechanism adopts split type, modularized design, structure is simple, maintain easily; Again owing to adopting more than three groups set of blades, it is good that planing mechanism rotates dynamic stability, and planing accuracy is high, by planing face flat smooth; Also because installing mechanism is reasonable in design, facilitate the installation of baffle plate, debugging, realize the accurate of timber location; Device more owing to the present invention relates to is selected materials superior, and the matching between assembly is good, can meet equipment full load, at a high speed, operates for a long time.Final realize safety, stable, efficiently, reliably to various material and specification sheet material is processed, planing quality is good, volume recovery is high, production cost is low.
Accompanying drawing explanation
Fig. 1 is the top view of rim of the present invention.
Fig. 2 is the structure chart of planing mechanism of the present invention.
Fig. 3 is top view of the present invention.
Fig. 4 is the front view of installing mechanism of the present invention and baffle plate.
In figure, Reference numeral is expressed as: 1-drive motors, 2-transmission mechanism, 3-workbench, 4-cutter groove, 5-rim, 6-planes mechanism, 7-block, 8-baffle plate, 9-installing mechanism, 10-bridge-type guard shield, 501-rim matrix, 502-rim notch, 601-cutter shaft, 602-blade, 603-press strip, 604-screw, 801-baffle plate installation sheet, 802-columnar projections, 901-mount pad, 902-regulating handle, 903-handwheel, 904-trimming handle.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further elaborated, and embodiments of the invention are not limited thereto.
Embodiment one:
As shown in Figure 3, the present invention, comprise drive motors 1, transmission mechanism 2, workbench 3, planing mechanism 6, bridge-type guard shield 10, also include cutter groove 4, two rims 5, block 7, baffle plate 8, installing mechanisms 9, described baffle plate 8 includes two baffle plate installation sheets 801, columnar projections 802, described columnar projections 802 is connected to the below of baffle plate 8 one end, described baffle plate installation sheet 801 is connected to the middle part of baffle plate 8, described baffle plate 8 is arranged on installing mechanism 9 by baffle plate installation sheet 801, described installing mechanism 9 fixing on the table 3; The interposition of described workbench 3 is equipped with cutter groove 4, and described rim 5 comprises rim matrix 501 and opens the multiple rim notches 502 at rim matrix border place, on the workbench that described rim 5 is fixed on cutter groove 4 both sides 3; Described planing mechanism 6 is arranged in cutter groove 4, described transmission mechanism 2 is in transmission connection drive motors 1 and planing mechanism 6, described bridge-type guard shield 10 is arranged on planing mechanism 6, and described block 7 is fixed on cutter groove 4 away from the workbench 3 of transmission mechanism one end, and is pressed on rim 5.
The concrete data of mechanism assembly of the present invention are: workbench is 1, concrete size (mm) (long * is wide) is 1700*570, and cutter groove is 1, and concrete width (mm) is 32, baffle plate is 1, and the concrete wide * of size (mm) long * is high) be 1200*20*60; Drive motors is 1, and concrete motor speed (rpm) is 2840, power of motor (kw) 2.2, and controlling rotation speed of main shaft of motor (rpm) is 5000, and the notch number of every bar rim is 10, and the size of each notch is the same.Those skilled in the art can according to the parameter of the requirement unrestricted choice assembly of practice of construction environment and workpiece.
Embodiment two:
In order to ensure that rim can work long hours under dynamic loading environmental condition, stable performance, long service life, the present embodiment has carried out further improvement on the basis of embodiment one, and rim 5 material of the present embodiment is stainless steel.
Embodiment three:
In order to make that planing mechanism structure is simple, good operating stability, be easy to safeguard, the present embodiment has carried out further improvement on the basis of any one embodiment of embodiment one ~ bis-, as shown in Figure 2, the planing mechanism 6 of the present embodiment includes three so that cutter 602, cutter shaft 601, the press strip 603 the same with blade 602 quantity, press strip screw 604, described cutter shaft 601 to have wedge-shaped slot, described blade 602 is fixed in the wedge-shaped slot on cutter shaft 601 by press strip screw 604, and described press strip 603 is filled in the space of installing the rear wedge-shaped slot of blade 602.
Embodiment four:
In order to make cutter shaft, there is good intensity, toughness, wearability, the present embodiment has carried out further improvement on the basis of embodiment three, and cutter shaft 601 material of the present embodiment is any one in 37SiMn2MoV steel, 38CrMoAlA steel, 20Cr steel, 20CrMnTi steel, 40MnB steel, 40CrNi steel, 40Cr steel, wolfram steel.
Embodiment five:
In order to ensure planing, mechanism can carry out effective planning operation to various component surface, the present embodiment has carried out further improvement on any one embodiment basis of embodiment three ~ tetra-, and blade 602 material of the present embodiment is any one in M42 high-speed steel, W6Mo5Cr4V2 high-speed steel, W18Cr4V high-speed steel, W9Mo3Cr4V high-speed steel, K10 hard alloy steel, K15 hard alloy steel.
Embodiment six:
Conveniently install and adjust baffle plate, the present embodiment has carried out further improvement on any one embodiment basis of embodiment one ~ five, as shown in Figure 4, the installing mechanism 9 of the present embodiment includes mount pad 901, regulating handle 902, trimming handle 904, handwheel 903, described regulating handle 902 is connected to the front of mount pad 901, and described trimming handle 904 is connected to the side of mount pad 901, and described handwheel 903 is arranged on mount pad 901 by lock-screw.
Embodiment seven:
In order to lock baffle plate better, facilitate the height of controllable register, the present embodiment has carried out further improvement on the basis of embodiment six simultaneously, and the mount pad 901 of the present embodiment is screw clamping mechanism.
Embodiment eight:
In order to ensure that baffle plate can work long hours under dynamic loading environmental condition, stable performance, long service life, the present embodiment has carried out further improvement on the basis of any one embodiment of embodiment one ~ seven, and baffle plate 8 material of the present embodiment is any one in silicon-manganese spring steel, silicochromium spring steel, chromium manganese spring steel, chrome alum spring steel, tungsten chrome alum spring steel.
Just this invention can be realized as mentioned above.
Claims (8)
1. a cutter protection moulding plane bed, comprise drive motors (1), transmission mechanism (2), workbench (3), for the planing mechanism (6) of timber of planing, bridge-type guard shield (10), it is characterized in that: also comprise cutter groove (4), two rims (5), block (7), baffle plate (8), for installing the installing mechanism (9) of baffle plate, described baffle plate (8) includes two baffle plate installation sheets (801), columnar projections (802), described columnar projections (802) is connected to the below of baffle plate (8) one end, described baffle plate installation sheet (801) is connected to the middle part of baffle plate (8), described baffle plate (8) is arranged on installing mechanism (9) by baffle plate installation sheet (801), described installing mechanism (9) is fixing on the table (3),
The interposition of described workbench (3) is equipped with cutter groove (4), described rim (5) comprises rim matrix (501) and opens the multiple rim notches (502) at rim matrix border place, on the workbench that described rim (5) is fixed on cutter groove (4) both sides (3); Described planing mechanism (6) is arranged in cutter groove (4), described transmission mechanism (2) be in transmission connection drive motors (1) and planing mechanism (6), described bridge-type guard shield (10) is arranged on planing mechanism (6), described block (7) is fixed on cutter groove (4) away from the workbench (3) of transmission mechanism one end, and is pressed on rim (5).
2. cutter protection moulding plane bed according to claim 1, is characterized in that: described rim (5) material is stainless steel.
3. cutter protection moulding plane bed according to claim 1, it is characterized in that: described planing mechanism (6) includes three with cutter (602), cutter shaft (601), the press strip (603) the same with blade (602) quantity, press strip screw (604), described cutter shaft, (601) has wedge-shaped slot, described blade (602) is fixed in the wedge-shaped slot on cutter shaft (601) by press strip screw (604), and described press strip (603) is filled in the space of installing blade (602) wedge-shaped slot afterwards.
4. cutter protection moulding plane bed according to claim 3, is characterized in that: described cutter shaft (601) material is any one in 37SiMn2MoV steel, 38CrMoAlA steel, 20Cr steel, 20CrMnTi steel, 40MnB steel, 40CrNi steel, 40Cr steel, wolfram steel.
5. cutter protection moulding plane bed according to claim 3, is characterized in that: described blade (602) material is any one in M42 high-speed steel, W6Mo5Cr4V2 high-speed steel, W18Cr4V high-speed steel, W9Mo3Cr4V high-speed steel, K10 hard alloy steel, K15 hard alloy steel.
6. cutter protection moulding plane bed according to claim 1, it is characterized in that: described installing mechanism (9) includes mount pad (901), regulating handle (902), trimming handle (904), handwheel (903), described regulating handle (902) is connected to the front of mount pad (901), described trimming handle (904) is connected to the side of mount pad (901), and described handwheel (903) is arranged on mount pad (901).
7. cutter protection moulding plane bed according to claim 6, is characterized in that: described mount pad (901) is screw clamping mechanism.
8. cutter protection moulding plane bed according to claim 1, is characterized in that: described baffle plate (8) material is any one in silicon-manganese spring steel, silicochromium spring steel, chromium manganese spring steel, chrome alum spring steel, tungsten chrome alum spring steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310215789.8A CN104209990A (en) | 2013-06-03 | 2013-06-03 | Cutter protection planer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310215789.8A CN104209990A (en) | 2013-06-03 | 2013-06-03 | Cutter protection planer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104209990A true CN104209990A (en) | 2014-12-17 |
Family
ID=52092093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310215789.8A Pending CN104209990A (en) | 2013-06-03 | 2013-06-03 | Cutter protection planer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104209990A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110154160A (en) * | 2019-06-04 | 2019-08-23 | 湖州友星木业有限公司 | A kind of planer for timber processing |
| CN110449974A (en) * | 2019-08-28 | 2019-11-15 | 金美红 | A kind of numerically-controlled machine tool bit guard |
-
2013
- 2013-06-03 CN CN201310215789.8A patent/CN104209990A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110154160A (en) * | 2019-06-04 | 2019-08-23 | 湖州友星木业有限公司 | A kind of planer for timber processing |
| CN110449974A (en) * | 2019-08-28 | 2019-11-15 | 金美红 | A kind of numerically-controlled machine tool bit guard |
| CN110449974B (en) * | 2019-08-28 | 2020-11-17 | 南通俊飞激光机械有限公司 | Tool bit protection device for numerical control machine tool |
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| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20141217 |