CN104209705A - Manufacturing process of screw - Google Patents
Manufacturing process of screw Download PDFInfo
- Publication number
- CN104209705A CN104209705A CN201410416693.2A CN201410416693A CN104209705A CN 104209705 A CN104209705 A CN 104209705A CN 201410416693 A CN201410416693 A CN 201410416693A CN 104209705 A CN104209705 A CN 104209705A
- Authority
- CN
- China
- Prior art keywords
- screw
- wire rod
- keep
- manufacture craft
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 9
- 238000000137 annealing Methods 0.000 claims abstract description 7
- 238000005554 pickling Methods 0.000 claims abstract description 7
- 239000000314 lubricant Substances 0.000 claims abstract description 6
- 238000007493 shaping process Methods 0.000 claims abstract description 6
- 229910019142 PO4 Inorganic materials 0.000 claims abstract description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims abstract description 5
- 239000010452 phosphate Substances 0.000 claims abstract description 5
- 238000001816 cooling Methods 0.000 claims description 12
- 238000010792 warming Methods 0.000 claims description 12
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 241001504664 Crossocheilus latius Species 0.000 claims description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- 239000011572 manganese Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 239000011574 phosphorus Substances 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical group [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 3
- 239000000344 soap Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 3
- 239000002253 acid Substances 0.000 abstract 3
- 238000004140 cleaning Methods 0.000 abstract 2
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000000227 grinding Methods 0.000 abstract 1
- 230000003647 oxidation Effects 0.000 abstract 1
- 238000007254 oxidation reaction Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 238000005491 wire drawing Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B35/00—Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials For Medical Uses (AREA)
- Metal Extraction Processes (AREA)
Abstract
The invention discloses a manufacturing process of a screw. The process comprises the following steps of (1) preparation of wires: using a stainless steel wire; (2) annealing; (3) acid pickling: putting the annealed wires in a hydrochloric acid solution with concentration of 20-25% to soak, cleaning by clean water, putting into a phosphate solution with concentration of 5-8% to soak, cleaning by clean water, and applying a proper amount of lubricating agent; (4) shaping: putting the acid pickled wires in a wire drawing machine, drawing to the required diameter, and performing cold upsetting for shaping; (5) thread grinding: fixing a thread plate, enabling a movable thread plate to drive the product to move, and forming the required threads by extrusion; (6) heat treatment. The manufacturing process has the advantages that the process is simple, a crystallizing structure is adjusted by annealing, the hardness is decreased, the processing property of the wire is improved, an oxidation film on the surface of the wire is removed by acid pickling, and the hardness of the screw is improved by heat treatment.
Description
Technical field
The present invention relates to a kind of manufacture craft of screw, belong to standard component processing technique field.
Background technology
Screw is industrial necessity indispensable in daily life: as camera, glasses, clock and watch, electronics etc. use Micro screw; The general screw of TV, electric product, musical instrument, furniture etc.; Large-scale screw, nut is then used as engineering, building, bridge; Traffic tool, aircraft, electric car, automobile etc. then sized by screw using.Screw industrially bears vital task, as long as the earth also exists industry, then the function of screw is forever important.
Current screw intensity is often difficult to ensure, the dangerous phenomenons such as in use generation is sometimes turned around, the fracture of bar portion, very large so be necessary the screw manufacture craft providing a kind of high strength, high-quality to ensure to industrial production harm.
Summary of the invention
The present invention seeks to, be used for making up the deficiencies in the prior art, and a kind of manufacture craft of screw is provided.
To achieve these goals, technical scheme of the present invention is as follows:
A manufacture craft for screw, comprises following step:
(1) wire rod prepares: described wire rod is stainless steel material, and wherein in stainless steel, phosphorus content is less than 0.2%, and aluminum content is less than 0.02%, and copper content is less than 0.02%, and manganese content is 0.2-0.5%, and nickel content is 0.5-1.5%;
(2) anneal: be keep 60-100min under the condition of 300-350 DEG C in temperature by wire rod, naturally cool;
(3) pickling: the wire rod after annealing being placed in concentration is that the hydrochloric acid of 20-25% soaks 5-10min, and clear water is cleaned, then to be placed in concentration be that 5-8% phosphate solution soaks 5-10min, clear water is cleaned, and smears appropriate lubricant;
(4) shaping: the wire rod through overpickling to be placed in wire pulling machine and to be pulled to required diameter, cold-heading molding;
(5) grind tooth: fixed by one piece of dental lamina, another block movable teeth strip movable property product move, utilize extruding to form required screw thread;
(6) heat treatment: the screw after stone roller tooth is placed in stove keeps 120-150min under 200-230 DEG C of condition, then be warming up to 300-340 DEG C, keep 60-90min, oil cooling is to 200-230 DEG C, insulation 60-90min, then be warming up to 300-340 DEG C, keep 90-120 DEG C, be warming up to 540-580 DEG C again, keep 120-150min, fast cooling, to 300-340 DEG C, keeps 30-60min, air cooling, to normal temperature, can obtain screw.
The manufacture craft of described a kind of screw, described lubricant is soda soap.
The manufacture craft of described a kind of screw, carries out antirust treatment to screw surface after heat treatment.
According to the screw that the manufacture craft of described a kind of screw obtains.
Beneficial effect of the present invention is as follows:
Machining process of the present invention is simple, by annealing, have adjusted crystalline structure, reduces hardness, improve the processing characteristics of wire rod, by pickling, eliminate the oxide-film of wire surface, improve the hardness of screw by heat treatment.
Detailed description of the invention
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with specific embodiment, setting forth the present invention further.
Embodiment 1:
A manufacture craft for screw, comprises following step:
(1) wire rod prepares: described wire rod is stainless steel material, and wherein in stainless steel, phosphorus content is less than 0.2%, and aluminum content is less than 0.02%, and copper content is less than 0.02%, and manganese content is 0.5%, and nickel content is 0.5%;
(2) anneal: be keep 100min under the condition of 350 DEG C in temperature by wire rod, naturally cool;
(3) pickling: the wire rod after annealing is placed in concentration be 25% hydrochloric acid soak 10min, clear water is cleaned, then to be placed in concentration be that 5% phosphate solution soaks 10min, and clear water is cleaned, and smears appropriate lubricant;
(4) shaping: the wire rod through overpickling to be placed in wire pulling machine and to be pulled to required diameter, cold-heading molding;
(5) grind tooth: fixed by one piece of dental lamina, another block movable teeth strip movable property product move, utilize extruding to form required screw thread;
(6) heat treatment: the screw after stone roller tooth is placed in stove keeps 150min under 230 DEG C of conditions, then be warming up to 340 DEG C, keep 90min, oil cooling to 230 DEG C, insulation 90min, then be warming up to 340 DEG C, keep 120 DEG C, be warming up to 580 DEG C again, keep 150min, fast cooling to 340 DEG C, keep 60min, air cooling, to normal temperature, can obtain screw.
Embodiment 2:
A manufacture craft for screw, comprises following step:
(1) wire rod prepares: described wire rod is stainless steel material, and wherein in stainless steel, phosphorus content is less than 0.2%, and aluminum content is less than 0.02%, and copper content is less than 0.02%, and manganese content is 0.5%, and nickel content is 1.5%;
(2) anneal: be keep 60min under the condition of 300 DEG C in temperature by wire rod, naturally cool;
(3) pickling: the wire rod after annealing is placed in concentration be 20% hydrochloric acid soak 5min, clear water is cleaned, then to be placed in concentration be that 8% phosphate solution soaks 5min, and clear water is cleaned, and smears appropriate soda soap;
(4) shaping: the wire rod through overpickling to be placed in wire pulling machine and to be pulled to required diameter, cold-heading molding;
(5) grind tooth: fixed by one piece of dental lamina, another block movable teeth strip movable property product move, utilize extruding to form required screw thread;
(6) heat treatment: the screw after stone roller tooth is placed in stove keeps 120min under 200 DEG C of conditions, then be warming up to 300 DEG C, keep 60min, oil cooling to 200 DEG C, insulation 60min, then be warming up to 300 DEG C, keep 90 DEG C, be warming up to 580 DEG C again, keep 120min, fast cooling to 340 DEG C, keep 30min, air cooling, to normal temperature, can obtain screw, carries out antirust treatment after heat treatment to screw surface.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof
.
Claims (4)
1. a manufacture craft for screw, is characterized in that, comprises following step:
(1) wire rod prepares: described wire rod is stainless steel material, and wherein in stainless steel, phosphorus content is less than 0.2%, and aluminum content is less than 0.02%, and copper content is less than 0.02%, and manganese content is 0.2-0.5%, and nickel content is 0.5-1.5%;
(2) anneal: be keep 60-100min under the condition of 300-350 DEG C in temperature by wire rod, naturally cool;
(3) pickling: the wire rod after annealing being placed in concentration is that the hydrochloric acid of 20-25% soaks 5-10min, and clear water is cleaned, then to be placed in concentration be that 5-8% phosphate solution soaks 5-10min, clear water is cleaned, and smears appropriate lubricant;
(4) shaping: the wire rod through overpickling to be placed in wire pulling machine and to be pulled to required diameter, cold-heading molding;
(5) grind tooth: fixed by one piece of dental lamina, another block movable teeth strip movable property product move, utilize extruding to form required screw thread;
(6) heat treatment: the screw after stone roller tooth is placed in stove keeps 120-150min under 200-230 DEG C of condition, then be warming up to 300-340 DEG C, keep 60-90min, oil cooling is to 200-230 DEG C, insulation 60-90min, then be warming up to 300-340 DEG C, keep 90-120 DEG C, be warming up to 540-580 DEG C again, keep 120-150min, fast cooling, to 300-340 DEG C, keeps 30-60min, air cooling, to normal temperature, can obtain screw.
2. the manufacture craft of a kind of screw according to claim 1, is characterized in that, described lubricant is soda soap.
3. the manufacture craft of a kind of screw according to claim 1, is characterized in that, carries out antirust treatment after heat treatment to screw surface.
4. the screw that the manufacture craft of a kind of screw according to above arbitrary claim obtains.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410416693.2A CN104209705A (en) | 2014-08-22 | 2014-08-22 | Manufacturing process of screw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410416693.2A CN104209705A (en) | 2014-08-22 | 2014-08-22 | Manufacturing process of screw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104209705A true CN104209705A (en) | 2014-12-17 |
Family
ID=52091827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410416693.2A Pending CN104209705A (en) | 2014-08-22 | 2014-08-22 | Manufacturing process of screw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104209705A (en) |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106270320A (en) * | 2015-06-24 | 2017-01-04 | 铨益盛机械有限公司 | The eccentric linkage of tooth roller |
| CN107557798A (en) * | 2017-10-25 | 2018-01-09 | 苏州华丰不锈钢紧固件有限公司 | A kind of fastener raw material acid cleaning process |
| CN107695631A (en) * | 2017-10-25 | 2018-02-16 | 苏州华丰不锈钢紧固件有限公司 | A kind of processing and forming technology of screw |
| CN108544186A (en) * | 2018-03-28 | 2018-09-18 | 徐州东鑫铸造有限公司 | A kind of screw production technology |
| CN109434382A (en) * | 2018-11-13 | 2019-03-08 | 泰州市环星不锈钢有限公司 | A kind of screw production technology |
| CN109623269A (en) * | 2018-12-05 | 2019-04-16 | 中山市固耐特金属制品有限公司 | A kind of quick-fried head of anti-CARBURIZING FURNACE FOR STAINLESS FASTENER promotes the processing technology of product precision |
| CN109821922A (en) * | 2019-02-19 | 2019-05-31 | 海盐孙氏建新标准件制造有限公司 | A kind of manufacturing process of screw wire rod |
| CN110129528A (en) * | 2019-05-15 | 2019-08-16 | 安徽环新集团有限公司 | Wire annealing pre-treatment production line and method for piston ring |
| CN110369953A (en) * | 2019-07-19 | 2019-10-25 | 苏州中新精密工业有限公司 | A kind of production technology of screw |
| CN111702433A (en) * | 2020-06-29 | 2020-09-25 | 陕西奉航橡胶密封件有限责任公司 | Backflow line extrusion forming cutter and backflow line cold extrusion forming process |
| CN113414308A (en) * | 2021-07-28 | 2021-09-21 | 苏州海墨精密五金有限公司 | Screw production method |
| CN115198180A (en) * | 2022-06-27 | 2022-10-18 | 邢台新翔金属材料科技股份有限公司 | Production method for refining wire by using socket wrench |
-
2014
- 2014-08-22 CN CN201410416693.2A patent/CN104209705A/en active Pending
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106270320A (en) * | 2015-06-24 | 2017-01-04 | 铨益盛机械有限公司 | The eccentric linkage of tooth roller |
| CN107557798A (en) * | 2017-10-25 | 2018-01-09 | 苏州华丰不锈钢紧固件有限公司 | A kind of fastener raw material acid cleaning process |
| CN107695631A (en) * | 2017-10-25 | 2018-02-16 | 苏州华丰不锈钢紧固件有限公司 | A kind of processing and forming technology of screw |
| CN108544186A (en) * | 2018-03-28 | 2018-09-18 | 徐州东鑫铸造有限公司 | A kind of screw production technology |
| CN109434382A (en) * | 2018-11-13 | 2019-03-08 | 泰州市环星不锈钢有限公司 | A kind of screw production technology |
| CN109623269A (en) * | 2018-12-05 | 2019-04-16 | 中山市固耐特金属制品有限公司 | A kind of quick-fried head of anti-CARBURIZING FURNACE FOR STAINLESS FASTENER promotes the processing technology of product precision |
| CN109821922A (en) * | 2019-02-19 | 2019-05-31 | 海盐孙氏建新标准件制造有限公司 | A kind of manufacturing process of screw wire rod |
| CN110129528A (en) * | 2019-05-15 | 2019-08-16 | 安徽环新集团有限公司 | Wire annealing pre-treatment production line and method for piston ring |
| CN110369953A (en) * | 2019-07-19 | 2019-10-25 | 苏州中新精密工业有限公司 | A kind of production technology of screw |
| CN111702433A (en) * | 2020-06-29 | 2020-09-25 | 陕西奉航橡胶密封件有限责任公司 | Backflow line extrusion forming cutter and backflow line cold extrusion forming process |
| CN113414308A (en) * | 2021-07-28 | 2021-09-21 | 苏州海墨精密五金有限公司 | Screw production method |
| CN115198180A (en) * | 2022-06-27 | 2022-10-18 | 邢台新翔金属材料科技股份有限公司 | Production method for refining wire by using socket wrench |
| CN115198180B (en) * | 2022-06-27 | 2023-09-22 | 邢台新翔金属材料科技股份有限公司 | Production method of socket wrench refined wire rod |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20141217 |
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| WD01 | Invention patent application deemed withdrawn after publication |